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Morphology and microstructure of hydrating portland cement and its constituents. IV. Changes in hydration of a C3S, C2S, C3A, C4AF and gypsum paste with and without the admixtures triethanolamine and calcium lignosulphonate

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Cement and Concrete Research, 1, 4, pp. 367-383, 1971-07

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Morphology and microstructure of hydrating portland cement and its

constituents. IV. Changes in hydration of a C3S, C2S, C3A, C4AF and

gypsum paste with and without the admixtures triethanolamine and

calcium lignosulphonate

Ciach, T. D.; Swenson, E. G.

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CEMENT and CONCRETE RESEARCH. Vol

.

1

,

pp.

367-383, 1971. Pergamon Press, I n c . P r i n t e d i n t h e U n i t e d S t a t e s .

A N A L Y Z E D

MORPHOLOGY AND MICROSTRUCTURE O F HYDRATING PORTLAND CEMENT AND ITS CONSTITUENTS

IV. CHANGES IN HYDRATION O F A C3S, C 2 S , C3A, C 4 A F AND GYPSUM P A S T E WITH AND WITHOUT THE ADMIXTURES

TRIETHANOLAMINE AND CALCIUM LIGNOSULPHONATE:: T . D. C i a c h and E . G. Swenson

Division of Building R e s e a r c h , National R e s e a r c h Council of C a n a d a Ottawa 7 , O n t a r i o , Canada (Communicated by G. M. I d o r n ) ABSTRACT S y s t e m a t i c s e q u e n t i a l o b s e r v a t i o n s with t h e e l e c t r o n m i c r o s c o p e w e r e m a d e of m o r p h o l o g i c a l c h a n g e s which o c c u r r e d d u r i n g h y d r a t i o n of a p a s t e m i x t u r e of C3S::::, C 2 S , C,A, C 4 A F and g y p s u m . The pronounced effect on r a t e of h y d r a t i o n of e a c h of two o r g a n i c a d m i x t u r e s w a s c l e a r l y o b s e r v e d . D i f f e r e n c e s could be s e e n a l s o i n t h e s t a b i l i t y and habit of h y d r a t i o n p r o d u c t s and i n the m i c r o s t r u c t u r e i t s e l f . T h e e l e c t r o n m i c r o g r a p h s shown i l l u s t r a t e t h e f o r m s of t h e p r o d u c t s a t d i f f e r e n t h y d r a t i o n t i m e s . SOMM AIRE D e s o b s e r v a t i o n s a u m i c r o s c o p e Clectronique ont 6th f a i t e s e n s6quence systCmatique p o u r o b s e r v e r l e s c h a n g e m e n t s m o r p h o - logiques qui p r e n a i e n t p l a c e a u c o u r s de l l h y d r a t a t i o n d'une p2te de C3S:*:k, C 2 S , C 3 A , C 4 A F e t de g y p s e . L e s e f f e t s p r o n o n c 6 s de deux a d j u v a n t s o r g a n i q u e s s u r l a v i t e s s e d ' h y d r a t a t i o n ont 6t6 n e t t e m e n t observCs. On a pu c o n s t a t e r d e s d i f f 6 r e n c e s d a n s l a stabilitd e t l l h a b i t u s d e s p r o d u i t s d ' h y d r a t a t i o n de m 6 m e que d a n s l a m i c r o s t r u c t u r e e l l e - m G m e . L e s r 6 s u l t a t s de l a m i c r o - g r a p h i e qui s o n t p r b s e n t 6 s i l l u s t r e n t l a f o r m e d e s p r o d u i t s 'a diffCrents s t a g e s de l ' h y d r a t a t i o n .

::Presented a t the C e m e n t S y m p o s i u m of the A m e r i c a n C e r a m i c S o c i e t y , 72 Annual M e e t i n g , P h i l a d e l p h i a , M a y , 1970.

.L .l-

-.-*Standard c e m e n t n o m e n c l a t u r e i s u s e d ; C,S = 3CaO.Si0,; C 2 S = 2CaO.SiQ; C 3 A = 3 C a 0 . A & , 0 3 ; C 4 A F = 4 C a 0 . A & , 0 3 . F e 2 0 3 ; w/c = w a t e r : c e m e n t

r a t i o by weight.

367

.s

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V o l .

1,

No. 4 MICROSTRUCTURE, _CEMENT PASTE, ADMIXTURES

T h i s i s the f o u r t h of a continuing s e r i e s of p a p e r s which r e p o r t the morphological changes o c c u r r i n g during the hydration of portland c e m e n t and i t s pure constituents in the a b s e n c e and i n the p r e s e n c e of a d m i x t u r e s . The f i r s t dealt with C3A ( I ) , the second with C3S and C,S ( 2 ) , and the t h i r d with C3S and C3A (3); i n e a c h c a s e the changes with and without gypsum w e r e noted.

The p r e s e n t p a p e r d e a l s with the m o r p h o l o g i c a l changes that occur during the hydration of a synthetic cement: a m i x t u r e of C3S, C,S, C3A, C 4 A F and gypsum, in the a b s e n c e and in the p r e s e n c e of two a d m i x t u r e s , t r i e t h a n o l a m i n e and c a l c i u m ligno sulphonate

.

Introduction

Studies t h a t d e s c r i b e the morphological changes o c c u r r i n g during the hydration of s i m p l e s y s t e m s of c e m e n t m i n e r a l s have been r e f e r r e d t o i n the p r e v i o u s p a p e r s i n t h i s s e r i e s ( 1 , 2, 3). E x p e r i m e n t s with the m u l t i - component m i x t u r e u s e d i n the p r e s e n t study, C3S, C$, C3A, %,AF and gypsum, apparently have n e v e r been p e r f o r m e d . C h a t t e r j i and J e f f e r y (4)

u s e d e l e c t r o n optical and x - r a y diffraction techniques i n a study of the hydration t o t h r e e m o n t h s of a m i x t u r e of a l i t e , C3A, C 4 A F and gypsum. T h i s and o t h e r s i m p l e r s y s t e m s have been reviewed r e l a t i v e l y r e c e n t l y by Copeland and K a n t r o ( 5 ) , T a y l o r (6) and de Jong ( 7 ) . T h e s e s t u d i e s would l e a d one t o expect c o n s i d e r a b l e d i f f e r e n c e s to o c c u r i n the r a t e s of r e a c t i o n and i n the n a t u r e of p r o d u c t s f o r m e d , a s a r e s u l t of varying the conditions o r combining the components.

C e r t a i n f o r m s of a l u m i n a , i r o n and sulphate, s u c h a s C3A i n C3S s y s t e m s , can e n t e r the CSH l a t t i c e s t r u c t u r e ; s u c h p e n e t r a t i o n s a r e r e p o r t e d t o affect t h e r a t e of hydration of the s i l i c a t e s and possibly a l s o t h e m i c r o - s t r u c t u r e ( 5 , 6, 7). R a t h e r than being i s o m o r p h o u s , p e n e t r a t i o n s m a y be

-

-

due t o additions t o the l a t t i c e ( 5 ) ; f o r e x a m p l e , SO4 m a y be added by a n extension of t h e CSH l a t t i c e .

The p r e s e n c e of gypsum a p p e a r s t o a c c e l e r a t e the hydration of a l i t e but only during the f i r s t d a y o r s o of C3S hydration ( 5 ) . W a t e r - t o - s o l i d s

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V o l . 1 , No.

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369

MICROSTRUCTURE, CEMENT PASTE, ADMIXTURES

r a t i o in a C,S component s y s t e m affects the formation of l i m e and this i s believed t o effect changes in the r a t e s of f o r m a t i o n of s i l i c a t e h y d r a t e s .

With a d m i x t u r e s like s u c r o s e and calcium lignosulphonate, no new solid p h a s e s a p p e a r t o occur (8) but the r a t e s of hydration of the m a j o r

components a r e s h a r p l y affected. The r e t a r d a t i o n of C3S by such a d m i x t u r e s i s believed t o be due t o the inhibition of the r e l e a s e of l i m e . The p r e s e n c e of C3A, however, a c c e l e r a t e s the hydration of C3S due t o a p r e f e r e n t i a l adsorption of calcium lignosulphonate into the f o r m e r (8,

9,

10, 11). A lignosulphonate i s a l s o able t o delay the precipitation of gypsum. Some question e x i s t s a s to the effect of calcium lignosulphonate in r e t a r d i n g the change of C, AHB and C, AHl3 t o the C3AH6 f o r m ( 1 2, 13).

The various effects r e p o r t e d above w e r e kept in mind when examin- ing the s y s t e m s in t h i s study.

M a t e r i a l s and P r o c e d u r e

-

The sample m a t e r i a l s u s e d , C3S, C,S, C3A, gypsum, t r i e t h a n o l - arnine and calcium lignosulphonate, a r e the s a m e a s those d e s c r i b e d in previous p a p e r s ( 1 , 2) dealing with the m o n o m i n e r a l p a s t e s . T h e C 4 A F had been p r e p a r e d s o m e y e a r s ago at the University of Saskatchewan by D r . T . Thorvaldson.

The d r y m i x t u r e of t h e synthetic c e m e n t used consisted of 44 p e r cent C3S, 34 p e r cent C 2 S, 12 p e r cent C3A, 5 p e r cent C 4 A F and 5 p e r cent

gypsum. T h e s e proportions w e r e considered reasonably in line with those o c c u r r i n g i n n o r m a l portland cement. They w e r e ground together in a porcelain -alumina ball -mill.

P a s t e s w e r e p r e p a r e d based on a r a t i o of 0. 5 p e r cent by weight w a t e r - t o - d r y powder. Admixture d o s a g e s w e r e 0 . 5 p e r cent by weight of the d r y m i x t u r e s .

At i n t e r v a l s of 5 m i n u t e s , 1 and

6

h o u r s , 1 , 2, 3, 7 and 14 days and 1 , 2 and 3 m o n t h s , s a m p l e s w e r e taken. Hydration was stopped by t r e a t i n g the p a s t e with acetone a t about -18"C, and then drying the f r o z e n

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MICROSTRUCTURE, CEMENT PASTE, ADMIXTURES V o l . 1, No. 4 Single s t a g e r e p l i c a s f r o m b r o k e n s u r f a c e s of the p a s t e w e r e m a d e using t h e p l a t i n u m - c a r b o n t e c h n i q u e . Only t h o s e e l e c t r o n m i c r o g r a p h s which d e p i c t t h e a v e r a g e and g e n e r a l m o r p h o l o g y a r e p r e s e n t e d i n t h i s p a p e r . R e s u l t s and O b s e r v a t i o n s 1. Hydration of s y n t h e t i c c e m e n t p a s t e with no a d m i x t u r e p r e s e n t T h e m i c r o s t r u c t u r e of s y n t h e t i c c e m e n t (w/c r a t i o 0. 5) a f t e r 5 m i n u t e s of h y d r a t i o n d i s p l a y e d a m i x t u r e of u n h y d r a t e d g r a i n s of c e m e n t m i n e r a l s and a m o r p h o u s f i l m s of h y d r a t i o n p r o d u c t s , A l s o p r e s e n t w e r e t h e r o d - l i k e p a r t i c l e s of e t t r i n g i t e and s o m e i r r e g u l a r p l a t e s on the s u r f a c e s of g r a i n s ( F i g . 1 ) . B y 6 h o u r s t h e a m o r p h o u s f i l m s and t h e e t t r i n g i t e p a r t i c l e s w e r e t h e m a i n h y d r a t i o n p r o d u c t s , but s m a l l rounded p a r t i c l e s on t h e s u r f a c e s of g r a i n s a p p e a r e d a s w e l l ( F i g . 2).

At the end of 1 d a y of h y d r a t i o n , l a r g e thin p l a t e s of h y d r a t i o n

p r o d u c t s and s m a l l f i b r o u s p a r t i c l e s of CSH had f o r m e d between u n h y d r a t e d g r a i n s of c e m e n t m i n e r a l s ( F i g . 3 ) .

At 3 d a y s h y d r a t i o n t h e m i c r o s t r u c t u r e d i s p l a y e d a c l o s e l y k n i t s t r u c t u r a l f o r m , with n e e d l e s of e t t r i n g i t e , p l a t e s of hexagonal CAH and s o m e s m a l l f i b r e s of CSH r a d i a t i n g f r o m c a l c i u m s i l i c a t e g r a i n s ( F i g . 4 ) . D u r i n g t h e next 2 w e e k s , m a n y d i f f e r e n t t y p e s of h y d r a t i o n p r o d u c t s w e r e f o r m e d , the d o m i n a n t being p l a t e l e t a g g r e g a t i o n s ( F i g . 5). F i b r o u s p a r t i c l e s of CSH w e r e p r e s e n t between t h e m , and s o m e t i m e s a f i b r o u s s t r u c t u r e developed on t h e s u r f a c e of p l a t e s ( F i g .

6 ) .

A t 1 m o n t h of h y d r a t i o n t h e s y n t h e t i c c e m e n t p a s t e had a d e n s e m i c r o s t r u c t u r e i n which p s e u d o m o r p h s of c a l c i u m s i l i c a t e g r a i n s s u r r o u n d e d by f i b r o u s p a r t i c l e s o r i r r e g u l a r f o r m s of p a r a l l e l c l e a v a g e could be distinguished ( F i g . 7 ) . S o m e of t h e p l a t e -like f o r m s of the h y d r a t i o n p r o d u c t s d i s p l a y e d f i b r o u s f r a c t u r e on t h e s u r f a c e s .

D u r i n g t h e s e c o n d and t h i r d m o n t h s of h y d r a t i o n t h e m i c r o s t r u c t u r e i s v e r y d e n s e , although n o new f o r m s of h y d r a t i o n p r o d u c t s a p p e a r e d .

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V o l . 1, No. 4 371 MICROSTRUCTURE, CEMENT PASTE, A D M I X T U R E S

F I G . 1 F I G . 2 M i c r o s t r u c t u r e of s y n t h e t i c c e m e n t M i c r o s t r u c t u r e of s y n t h e t i c c e m e n t p a s t e , w/c = 0 . 5. Age 5 m i n . M i x - p a s t e , w/c = 0. 5. Age

6

h r . R o d - t u r e of u n h y d r a t e d g r a i n s of c e m e n t l i k e e t t r i n g i t e and s m a l l rounded c o n s t i t u e n t s c e m e n t e d by a m o r p h o u s p a r t i c l e s of h y d r a t i o n p r o d u c t s . h y d r a t i o n p r o d u c t s . Note r o d - l i k e e t t r i n g i t e p a r t i c l e s and s o m e i r r e g

-

u l a r , p l a t e - l i k e p r o d u c t s on the s u r f a c e s of g r a i n s . F I G . 3 FIG. 4 M i c r o s t r u c t u r e of s y n t h e t i c c e m e n t M i c r o s t r u c t u r e of s y n t h e t i c c e m e n t p a s t e , w/c = 0 . 5 . Age 1 day. L a r g e p a s t e , w/c = 0. 5. Age 3 d a y s . thin p l a t e s of h y d r a t i o n p r o d u c t s and D e n s e s t r u c t u r e of n e e d l e s and s m a l l f i b r o u s p a r t i c l e s of CSH. p l a t e s of CAH a n d s o m e s m a l l

f i b r o u s p a r t i c l e s of CSH r a d i a t i n g f r o m c a l c i u m s i l i c a t e g r a i n s .

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V o l . 1 , No. 4 MICROSTRUCTURE, CEMENT PASTE, A D M I X T U R E S

F I G . 5 F I G . 6

M i c r o s t r u c t u r e of s y n t h e t i c c e m e n t M i c r o s t r u c t u r e of s y n t h e t i c c e m e n t p a s t e , w/c = 0 . 5. Age 1 4 d a y s . p a s t e , w/c = 0. 5. Age 1 4 d a y s . Many d i f f e r e n t t y p e s of h y d r a t i o n Some p l a t e s of h y d r a t i o n p r o d u c t s p r o d u c t s with t h e dominant f o r m s d i s p l a y an o r i e n t e d two - d i m e n s i o n a l being p l a t e l e t a g g r e g a t i o n s . f i b r o u s s t r u c t u r e . F I G . 7 M i c r o s t r u c t u r e of s y n t h e t i c c e m e n t p a s t e , w/c = 0. 5. Age 1 m o n t h . V a r i o u s t y p e s of h y d r a t i o n p r o d u c t s with c l o s e l y packed s t r u c t u r e .

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MICROSTRUCTURE, CEMENT PASTE, ADMIXTURES

P l a t e s a r e t h e p r e d o m i n a n t f o r m , w i t h p s e u d o m o r p h s of c e m e n t m i n e r a l s a l s o a p p e a r i n g plentifully ( F i g . 8 ) .

X - r a y d i f f r a c t i o n s t u d i e s done on t h i s s y n t h e t i c c e m e n t p a s t e a f t e r 1 , 3 and 7 d a y s of h y d r a t i o n , showed t h a t t h e 4 . 9 i p e a k f o r CH a p p e a r e d a f t e r one d a y of h y d r a t i o n . L a t e r t h e p e a k s of t h e c e m e n t m i n e r a l s d i s a p p e a r e d but none of t h e d i f f r a c t o g r a m s showed m u c h change due t o t h e p o o r c r y s t a l - l i n e h a b i t s of the h y d r a t i o n p r o d u c t s .

2. H y d r a t i o n of s y n t h e t i c c e m e n t p a s t e w i t h 0. 5% t r i e t h a n o l a t n i n e p r e s e n t T h e f i r s t h y d r a t i o n p r o d u c t s developed between 5 m i n u t e s and 1 h o u r of h y d r a t i o n a s s h o r t r o d - l i k e p a r t i c l e s of e t t r i n g i t e t y p e , and r o u n d e d , u n o r i e n t e d p l a t e s on the s u r f a c e s of u n h y d r a t e d g r a i n s of c e m e n t m i n e r a l s ( F i g . 9 ) . At

6

h o u r s ' the m a i n h y d r a t i o n p r o d u c t s w e r e p l a t e s and s i n g l e r o d - l i k e p a r t i c l e s ( F i g . 1 0 ) . A f t e r 1 d a y of h y d r a t i o n t h e m i c r o s t r u c t u r e w a s a c l o s e l y knit s t r u c t u r e c o n s i s t i n g m a i n l y of p l a t e s ( F i g . 1 1 ) . D u r i n g t h e next p e r i o d up t o 3 d a y s , t h e a m o r p h o u s , f i b r o u s p a r t i c l e s of CSH w e r e r a d i a t i n g g r a i n s of c a l c i u m s i l i c a t e s and in s o m e p l a c e s w e r e i n the f o r m of p l a t e s ( F i g . 1 2 ) . T h e d o m i n a n t f o r m s of h y d r a t i o n p r o d u c t s a t 7 d a y s ' h y d r a t i o n w e r e l a r g e f i b r e s of CSH, r a d i a t i n g g r a i n s of c a l c i u m s i l i c a t e s , and a g g r e g a t e s of p l a t e s , s o m e of which d i s p l a y e d a f i b r o u s s t r u c t u r e ( F i g . 1 3 ) . T h e m i c r o s t r u c t u r e a t 14 d a y s c o n s i s t e d of i r r e g u l a r l y s h a p e d h y d r a t i o n p r o d u c t s which w e r e f o r m i n g a n u n o r i e n t e d s t r u c t u r e ( F i g . 1 4 ) . F i b r o u s p a r t i c l e s of CSH w e r e g r a d u a l l y changing t o p l a t e s having a t h r e e - d i r e c t i o n a l f i b r o u s f r a c t u r e o r c l e a v a g e . M a n y d i f f e r e n t f o r m s of h y d r a t i o n p r o d u c t s w e r e p r e s e n t a f t e r 1 m o n t h of h y d r a t i o n . Among t h e m t h e p s e u d o m o r p h o u s g r a i n s of c e m e n t m i n e r a l s , f i b r e s and p l a t e s could be d i s t i n g u i s h e d . S o m e of t h e p l a t e s a l s o d i s p l a y e d f i b r o u s f r a c t u r e ( F i g . 1 5 ) .

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F I G . 8 F I G . 9

M i c r o s t r u c t u r e of s y n t h e t i c c e m e n t M i c r o s t r u c t u r e of s y n t h e t i c c e m e n t p a s t e , w/c = 0. 5. Age 2 m o n t h s . p a s t e with 0. 5% t r i e t h a n o l a m i n e , S e v e r a l f o r m s of h y d r a t i o n p r o d u c t s w/c = 0. 5. Age 1 h r . H y d r a t i o n a m o n g w h i c h one c a n d i s t i n g u i s h p r o d u c t s a p p e a r a s p l a t e s , a m o r - m a n y p l a t e l e t s and f i b r o u s f o r m s . phous f i l m s and s h o r t r o d s between

t h e u n h y d r a t e d g r a i n s of c e m e n t m i n e r a l s . FIG. 10 FIG. 1 1 M i c r o s t r u c t u r e of s y n t h e t i c c e m e n t M i c r o s t r u c t u r e of s y n t h e t i c c e m e n t p a s t e w i t h 0. 5% t r i e t h a n o l a m i n e , p a s t e with 0. 5% t r i e t h a n o l a m i n e , w/c = 0. 5. Age 6 h r . M a i n h y d r a - w/c = 0. 5. Age 1 d a y . V a r i o u s t i o n p r o d u c t s a r e p l a t e s and s i n g l e f o r m s of h y d r a t i o n p r o d u c t s d i s - r o d s o r n e e d l e - l i k e p a r t i c l e s . playing a s o m e w h a t d e n s e s t r u c

-

t u r e , m a i n l y of p l a t e l e t s .

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F I G . 12 FIG. 1 3 M i c r o s t r u c t u r e of s y n t h e t i c c e m e n t M i c r o s t r u c t u r e of s y n t h e t i c c e m e n t p a s t e w i t h 0. 57'0 t r i e t h a n o l a m i n e , p a s t e w i t h 0. 5% t r i e t h a n o l a m i n e , w / c = 0.5. Age 3 d a y s . S e m i - w/c = 0.5. Age 7 d a y s . D o m i n a n t a m o r p h o u s f i b r o u s p a r t i c l e s of CSH f o r m s a r e f i b r e s , l a r g e r a d i a t i n g i n s o m e c a s e s a s s u m e a p l a t e - l i k e a g g r e g a t e s and p l a t e s which s o m e - f o r m . t i m e s d i s p l a y f i b r o u s f r a c t u r e . F I G . 14 FIG. 1 5 M i c r o s t r u c t u r e of s y n t h e t i c c e m e n t M i c r o s t r u c t u r e of s y n t h e t i c c e m e n t p a s t e w i t h 0. 57'0 t r i e t h a n o l a r n i n e , p a s t e w i t h 0. 57'0 t r i e t h a n o l a m i n e , w/c = 0. 5. Age 14 d a y s . I r r e g u l a r W / C = 0. 5. Age 1 m o n t h . Between

f o r m s of h y d r a t i o n p r o d u c t s d i s p l a y the v a r i o u s f o r m s of h y d r a t i o n p r o d - a n u n o r i e n t e d s t r u c t u r e . u c t s a r e p s e u d o m o r p h s of c e m e n t

m i n e r a l s , f i b r e s and p l a t e s . S o m e p l a t e s d i s p l a y t h r e e - d i r e c t i o n a l f i b r o u s f r a c t u r e .

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At 2 and a l s o a t 3 months the m i c r o s t r u c t u r e w a s v e r y dense, with I

the m a i n f o r m s of the hydration products being p l a t e s and f i b r e s ( F i g . 16). In s o m e i n s t a n c e s s m a l l rounded p l a t e l e t s a p p e a r e d t o be growing on the

l a r g e r plates.

X - r a y diffraction p a t t e r n s of the synthetic cement p a s t e with

triethanolamine w e r e taken a f t e r 4 h o u r s , 1 day, 3 d a y s and 90 days h y d r a -

tion t i m e , and the r e s u l t s a r e p r e s e n t e d in F i g u r e 17. I t i s v e r y significant that peaks of calcium hydroxide appeared a f t e r 3 days of hydration and that a f t e r this t i m e , t h e r e w a s v e r y little change.

3 . Hydration of synthetic cement p a s t e with 0. 5% calcium lignosulphonate

The f i r s t hydration products a t 5 m i n u t e s w e r e amorphous foils and s m a l l rod-like ettringite-type p a r t i c l e s between unhydrated g r a i n s of cement m i n e r a l s . T h e s e w e r e the m a i n hydration products a l s o during the next 6 h o u r s of hydration ( F i g . 18). In s o m e c a s e s t h e s e rod-like p a r t i c l e s a p - p e a r e d a s a s o r t of i r r e g u l a r plate.

At 1 day hydration the products a p p e a r e d a s unoriented p l a t e l e t s and f i b r e s located around the g r a i n s of the calcium s i l i c a t e s ( F i g . 19). After 3

days of hydration, the s p a c e s between the unhydrated g r a i n s of cement m i n e r a l s w e r e n e a r l y filled by t h e s e p l a t e l e t s and f i b r e s (Fig. 20).

At 7 days of hydration the m i c r o s t r u c t u r e had become a closely knit s t r u c t u r e with m a n y different f o r m s of hydration products. F r o m this period up t o 14 days the m a i n hydration products w e r e fibrous p a r t i c l e s (Fig. 21).

At 1, 2 and 3 months the m i c r o s t r u c t u r e looked dense and un-

oriented. P s e u d o m o r p h s of cement m i n e r a l s a p p e a r e d to be cemented t o - gether by platy and fibrous f o r m s of the hydration products. Some of t h e s e platy f o r m s had a s t r i a t e d cleavage and s o m e t i m e s a fibrous f r a c t u r e a s well ( F i g . 2 2 ) .

X - r a y diffraction p a t t e r n s of the synthetic cement paste with calcium lignosulphonate w e r e obtained at 4 h o u r s , 1, 3 and 90 days of hydration. I t

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7

M I C R O S T R U C T U R E , C E M E N T P A S T E , A D M I X T U R E S

FIG. 16 F I G . 18.

M i c r o s t r u c t u r e of synthetic c e m e n t M i c r o s t r u c t u r e of synthetic c e m e n t p a s t e with 0. 5% t r i e t h a n o l a m i n e , p a s t e with 0 . 5% c a l c i u m ligno- w/c = 0 . 5. Age 3 m o n t h s . F i b r e s sulphonate, w/c = 0 . 5. Age 6 h r . and p l a t e l e t s f o r m i n g a d e n s e Rod -like p a r t i c l e s of e t t r i n g i t e a r e

s t r u c t u r e . the dominant f o r m of hydration

p r o d u c t s . 90 d a y 3 d a y FIG. 17 X - r a y d i f f r a c t o g r a m s a t v a r i o u s t i m e s of h y d r a t i o n of synthetic c e m e n t p a s t e with 0 . 5% t r i e t h a n o l a m i n e , w/c = 0. 5. ( c u / N ~ , 45KV, 25mA.)

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FIG. 19

M i c r o s t r u c t u r e of synthetic c e m e n t p a s t e with 0. 5% c a l c i u m l i g n o -

sulphonate, w/c = 0. 5. Age 1 day. Unoriented p l a t e l e t s and a f i b r o u s s t r u c t u r e of hydration p r o d u c t s . F I G . 20 M i c r o s t r u c t u r e of synthetic c e m e n t p a s t e with 0. 5% c a l c i u m ligno- sulphonate, w/c = 0. 5. Age 3 d a y s . F i b r o u s p a r t i c l e s of hydration p r o d - u c t s f i l l s p a c e s between g r a i n s of c e m e n t m i n e r a l s . F I G . 21 M i c r o s t r u c t u r e of synthetic c e m e n t p a s t e with 0. 5% c a l c i u m l i g n o - s u l p h o n a t e , w/c = 0 . 5 . Age 14 d a y s D i f f e r e n t f o r m s of hydration p r o d - u c t s , m a i n l y of f i b r o u s habit. FIG. 22 M i c r o s t r u c t u r e of synthetic c e m e n t p a s t e with 0. 5% c a l c i u m ligno-

sulphonate, w/c = 0. 5. Age 1 month. D e n s e m i c r o s t r u c t u r e with m a n y p l a t y f o r m s of hydration p r o d u c t s .

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w a s o b s e r v e d that t h e m a j o r change o c c u r r e d i n t h e p e a k s r e p r e s e n t i n g c a l c i u m hydroxide; t h i s p e a k a p p e a r e d a f t e r 1 day of h y d r a t i o n ( F i g . 23) i n s t e a d of a f t e r 3 d a y s a s had b e e n the c a s e when t r i e t h a n o l a m i n e had been p r e s e n t . 90 d a y 3 d a y 1 d a y FIG. 23 X - r a y d i f f r a c t o g r a m s a t v a r i o u s t i m e s of h y d r a t i o n of synthetic c e m e n t p a s t e with 0. 5'3'0 c a l c i u m lignosulphonate, w/c = 0. 5. ( c u / N ~ , 45KV, 25mA. ) D i s c u s s i o n T h e p r o d u c t s f o r m e d by t h i s m u l t i c o m p o n e n t s y s t e m with no o r g a n i c a d m i x t u r e p r e s e n t , and t h e t i m e s a t which t h e s e p r o d u c t s f o r m e d , when i t w a s h y d r a t e d o v e r a p e r i o d of 3 m o n t h s , w e r e v e r y s i m i l a r t o t h o s e f o r m e d by t h e s i m p l e r s y s t e m , C,S, C 3 A and g y p s u m , d e s c r i b e d i n t h e p r e c e d i n g p a p e r of t h i s s e r i e s ( 3 ) . Again t h e e a r l y p r o d u c t a f t e r a few m i n u t e s of h y d r a t i o n w a s a n a m o r p h o u s film, pos sibly c o r r e s p o n d i n g in C/S r a t i o t o t h e o r i g i n a l Cg S . T h e i r r e g u l a r , f i b r o u s m a t e r i a l p r o b a b l y c o r r e s p o n d e d t o t h e l o w e r C/S s t a g e , and the p l a t e -like f o r m s t o t h e l a t e r , h i g h e r C/S p r o d u c t r e p o r t e d by o t h e r s

( 6 ,

7). T h e f a i l u r e t o positively identify Ca(OH)2

s u g g e s t s t h a t t h e l i m e l i b e r a t e d i n t h e e a r l y r e a c t i o n , i n v e r y finely divided f o r m , i s taken into t h e CSH l a t t i c e i n s o m e m a n n e r ( 2 , 3, 7 ) . I t i s c l e a r

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f r o m t h e s e s t u d i e s and the p r e v i o u s i n v e s t i g a t i o n s ( 1 - 3 ) t h a t both t h e CAH and CSH h y d r a t e s c a n and d o t a k e on c r y s t a l h a b i t s v e r y like t h o s e of w e l l - c r y s t a l l i z e d l i m e , and t h a t a l l s u c h c r y s t a l l i t e s have in t h e p a s t been m i s - takenly believed t o be Ca(OH),

.

The f r e e l i m e c a n o c c u r m o r e r e a d i l y , of c o u r s e , in s u s p e n s i o n s t h a n in p a s t e s ( 5 ) . O t h e r w o r k h a s i n d i c a t e d t h a t s i m i l a r l y o r i e n t e d l a t t i c e s of f o i l s of CSH l i n k r e a d i l y t o t h e t h r e e - d i m e n - s i o n a l n e t w o r k of Ca(OH), ( 1 4 ) .

Significant a m o u n t s of the p l a t e - l i k e CSH p r o d u c t s a p p a r e n t l y do not develop a s e a r l y in t h i s s y s t e m a s in s o m e w h a t s i m i l a r s y s t e m s with a l i t e in p l a c e of C3S ( 4 ) . T h i s m a y be due t o the c l a i m e d h i g h e r a c t i v i t y of the a l i t e ( 5 ) o r t o t h e d i f f e r e n c e s in conditions, m a t e r i a l s o r p r o p o r t i o n s .

A r e l a t i v e abundance of p s e u d o m o r p h s of o r i g i n a l C3S p a r t i c l e s i n l a t e r s t a g e s of h y d r a t i o n , and a p p a r e n t l y f o r m i n g a n i n t e g r a l p a r t of t h e f i n a l m i c r o s t r u c t u r e of the p a s t e , w a s o b s e r v e d in t h i s study. Such p s e u d o m o r p h s do not a p p e a r t o be m e n t i o n e d by o t h e r r e s e a r c h e r s a s a m a j o r component. T h e i r o c c u r r e n c e m i g h t be i n t e r p r e t e d a s indicating t h a t hydration d o e s not o c c u r a s a t h r o u g h - s o l u t i o n p r o c e s s .

In t h i s m u l t i c o m p o n e n t s y s t e m t h e cubic f o r m of CAH did not a p p e a r a s i t d o e s in a hydrating p o r t l a n d c e m e n t s y s t e m . It h a s been o b s e r v e d ( 7 )

t h a t the p r e s e n c e of l a r g e a m o u n t s of C3S r e t a r d s t h e f o r m a t i o n of C3AH6; t h i s m a y be t h e explanation. C h a t t e r j i and J e f f e r y ( 4 ) did not r e p o r t the cubic f o r m in t h e i r s y s t e m of a l i t e , C 3 A , C,AF and gypsum, but did r e p o r t i t in the s a m e s y s t e m with n o g y p s u m p r e s e n t , with o r without t h e p r e s e n c e of a l k a l i . It i s concluded t h a t i n t h e i r s y s t e m s the g y p s u m h a s t a k e n up s o l a r g e a p r o p o r t i o n of the C3A h y d r a t e in producing the s u l p h o - a l u m i n a t e s t h a t not enough CAH i s l e f t t o p r o d u c e significant o r noticeable quantities of t h e cubic C3AH6. The s y s t e m in the p r e s e n t study a p p e a r s t o s u p p o r t t h i s . T h e p r e s e n t study did not r e v e a l t h e r a t h e r e x t e n s i v e v a r i a t i o n s i n m o r p h o l o g y and r a t e s one m i g h t have e x p e c t e d f r o m the l i t e r a t u r e on

s i m p l e r s y s t e m s . It i s believed t h a t the low diffusion r a t e s in s u c h a low w a t e r - c e m e n t r a t i o s y s t e m m a y have been a c o n t r i b u t o r y f a c t o r . A l s o , the v a r i o u s i n t e r a c t i o n s r e p o r t e d m a y t e n d t o d a m p e n out i n a m u l t i c o m p o -

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nent s y s t e m s u c h a s w a s u s e d i n t h i s study. It should be r e c a l l e d t h a t only the p r e d o m i n a n t p r o d u c t s w e r e studied in t h i s s e r i e s , and a l s o t h a t t h e p r o p o r t i o n s of o r i g i n a l c o n s t i t u e n t s of m i x t u r e s in t h i s s y s t e m , a s w e l l a s i n t h e p r e v i o u s l y r e p o r t e d s y s t e m s , w e r e in the s a m e o r d e r a s n o r m a l l y found i n p o r t l a n d c e m e n t .

T h e r e w e r e definite d i f f e r e n c e s between the p a s t e s with the two different o r g a n i c a d m i x t u r e s , t r i e t h a n o l a m i n e and c a l c i u m lignosulphonate

,

in t h e i r r a t e s of r e a c t i o n , and in the p r o d u c t s t h e y f o r m e d , but no significant d i f f e r e n c e could be d e t e c t e d in the f i n a l m o r p h o l o g y of the p a s t e s .

The p a s t e s , with and without the a d m i x t u r e s , u l t i m a t e l y t a k e on a c l o s e -packed m i c r o s t r u c t u r e ; the filling-in p r o c e s s o c c u r s in m u c h the s a m e way in both p a s t e s although the t i m i n g v a r i e s . A c h a r a c t e r i s t i c of t h i s d e n s e s t r u c t u r e i s the c l e a v e d , t a b u l a r m a s s m a d e up of the combined hydration p r o d u c t s , CH, CSH and CAH and p s e u d o m o r p h s of o r i g i n a l c o n s t i t - u e n t s . F u r t h e r i n t e r p r e t a t i o n of the a p p a r e n t l y pseudohexagonal p l a t e s t h a t f o r m the t a b u l a r m a s s e s i s provided in a s e p a r a t e publication (15) which i s b a s e d on the p r e s e n t and p r e v i o u s s t u d i e s ( 1 - 3 ) .

Conclusions

1 . The effect of e a c h of the a d m i x t u r e s , t r i e t h a n o l a m i n e and c a l c i u m lignosulphonate, on the h y d r a t i o n p r o c e s s e s of the s y n t h e t i c c e m e n t w a s v e r y pronounced, but not a s definite a s the e f f e c t s which w e r e a p p a r e n t d u r i n g t h e hydration of the m o n o m i n e r a l p a s t e s . T h i s w a s probably due t o the d i f f e r e n t action of e a c h a d m i x t u r e on e a c h of the m i n e r a l components a s well a s t o t h e influence of one m i n e r a l on t h e o t h e r .

2 . T h e h y d r a t i o n p r o c e s s e s with no a d m i x t u r e s p r e s e n t a p p e a r e d

t o be v e r y s i m i l a r t o t h o s e o c c u r r i n g with t r i e t h a n o l a m i n e and c a l c i u m lignosulphonate p r e s e n t .

3 . With c a l c i u m lignosulphonate i t w a s noted t h a t during the e n t i r e t i m e of h y d r a t i o n t h e r e w a s c o n s i d e r a b l y l e s s hydration of the c e m e n t

m i n e r a l s than when e i t h e r no a d m i x t u r e o r t r i e t h a n o l a m i n e had been u s e d . T h e s e hydration p r o d u c t s , h o w e v e r , d i s p l a y e d b e t t e r c r y s t a l habit. With

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MICROSTRUCTURE, CEMENT PASTE, ADMIXTURES

t r i e t h a n o l a m i n e m o r e h y d r a t i o n p r o d u c t s a p p e a r e d , but a t a l o w e r l e v e l of c r y s t a l l i n i t y .

X - r a y d i f f r a c t i o n e x a m i n a t i o n s showed t h a t the p r e s e n c e of c a l c i u m lignosulphonate p r o d u c e d p e a k s of c r y s t a l l i n e C H a t 1 d a y of h y d r a t i o n , c o m p a r e d with 3 d a y s f o r the t r i e t h a n o l a m i n e p a s t e . P e a k s of C H w e r e s m a l l e r with t r i e t h a n o l a m i n e t h a n t h o s e which o c c u r r e d with c a l c i u m lignosulphonate ( F i g s

.

17 a n d 23).

4. T h e m o r p h o l o g y of t h e h y d r a t i o n p r o d u c t s , and t h e s e q u e n c e i n which t h e y f o r m e d d u r i n g t h e h y d r a t i o n p r o c e s s , did not d i f f e r s i g n i f i c a n t l y f r o m t h e p r o d u c t s of t h e s i m p l e r s y s t e m s , but t h e t i m e s of t h e i r a p p e a r a n c e w e r e dependent upon the a d m i x t u r e p r e s e n t .

5. A l m o s t a l l c h a n g e s o c c u r r e d within the f i r s t 7 d a y s of h y d r a - t i o n , and d u r i n g t h i s t i m e d i f f e r e n c e s in m i c r o s t r u c t u r e of s y n t h e t i c c e m e n t p a s t e a s c o m p a r e d with the m o n o m i n e r a l p a s t e s w e r e m o s t significant.

Acknowledgements

We acknowledge g r a t e f u l l y t h e i n v a l u a b l e c o n t r i b u t i o n of M r . E . Quinn i n p r e p a r i n g r e p l i c a s f r o m the s a m p l e s f o r e l e c t r o n m i c r o s c o p i c e x a m i n a t i o n . T o P o r t l a n d C e m e n t A s s o c i a t i o n f o r supplying the p u r e c o n s t i t u e n t s of c e m e n t we a r e a l s o m o s t g r a t e f u l .

T h i s p a p e r i s a contribution of t h e Division of Building R e s e a r c h , National R e s e a r c h C o u n c i l of C a n a d a and i s published with t h e a p p r o v a l of t h e D i r e c t o r of t h e Division. R e f e r e n c e s 1. T . D. C i a c h a n d E . G . S w e n s o n , C e m e n t a n d C o n c r e t e R e s . 1 , 143(1971). 2. T . D . C i a c h and E . G . S w e n s o n , C e m e n t and C o n c r e t e R e s .

1,

159 (1971). 3. T . D . C i a c h and E . G . S w e n s o n , C e m e n t and C o n c r e t e R e s .

1,

257 (1971). 4. S. C h a t t e r j i a n d J . W. J e f f e r y , J . A m . C e r a m . Soc. 46, 187 (1963).

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(20)

V o l . 1 ,

No.

4 383 MICROSTRUCTURE, CEMENT PASTE, ADMIXTURES

5. L. E . Copeland and D. L. K a n t r o , F i f t h Int. Symp. on t h e C h e m . of C e m e n t , Tokyo, 11, 387 (1968).

-

6. H. F. W. T a y l o r , F i f t h Int. Symp. on t h e C h e m . of C e m e n t , Tokyo,

11, 1 ( 1 9 6 8 ) -

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J . G. M . d e J o n g , T h e I n t e r a c t i o n of T r i c a l c i u m S i l i c a t e and T r i - c a l c i u m A l u m i n a t e d u r i n g t h e i r Hydration. P h . D. T h e s i s , T e c h n i s c h e Hogeschol, Eindhoven, (1968). P. S e l i g m a n n a n d N. R . G r e e n i n g , Highw. R e s . R e c . No. 62, 80 (1964); P C A R e s . Dept. Bull. 185.

B. Blank, D. R. R o s s i n g t o n and L. A. Weinland, J . A m . C e r a m . SOC.

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46, 3 9 5 ( 1 9 6 3 ) .

D o R. R o s s i n g t o n and E . J . Runk, J . A m . C e r a m . Soc.

a,

46(1968). J . F. Young, J . Am. C e r a m . Soc.

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52, 4 4 ( 1 9 6 9 ) .

J . F. Young, M a g . C o n c r . R e s .

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14, 1 3 7 ( 1 9 6 2 ) . S. C h a t t e r j i a n d J . W. J e f f e r y , M a g . C o n c r . R e s .

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16, 231 (1964). H. Uchikawa and S. T a k a g i , J . E l e c t r o n r n i c r o s c . ,

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10, 102 (1961). T . D. C i a c h , J . E . G i l l o t t , E . G. S w e n s o n and P. J . S e r e d a , C e m e n t and C o n c r . R e s .

,

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1, 13 (1971).

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