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Soot and NO formation in counterflow ethylene/oxygen/nitrogen diffusion flames

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Publisher’s version / Version de l'éditeur:

Proceedings of the 19th International Colloquium on the Dynamics of Explosion

and Reactive Systems, 2003

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Soot and NO formation in counterflow ethylene/oxygen/nitrogen

diffusion flames

Guo, H.; Liu, Fengshan; Smallwood, Gregory

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Soot and NO Formation in Counterflow Ethylene/Oxygen/Nitrogen Diffusion

Flames

Hongsheng Guo

+

, Fengshan Liu, and Gregory J. Smallwood

Combustion Research Group

National Research Council Canada

1200 Montreal Road, Ottawa, Ontario K1A 0R6

hongsheng.guo@nrc.ca

Key words: laminar flame, soot, NOx.

Introduction

Understanding the mechanisms of soot and NOX formation in combustion process is of great interest to

combustion scientists. Although many researchers have studied the formation mechanisms of soot and NOX in

various flames, fewer have dealt with the interaction of soot and NOx processes. It is the objective of this paper to

numerically investigate the soot and NO emission in counterflow ethylene diffusion flames, with the emphasis on

the interaction of soot and NO processes.

Numerical Model

The flames studied are atmospheric counterflow, axi-symmetric laminar diffusion flames, with fuel issuing

from one nozzle, and the mixture of oxygen and nitrogen from the opposite nozzle. The potential flow boundary

conditions were employed. The radiative heat transfer from the flames was calculated by an optically thin model.

Soot nucleation, growth and oxidation in the flames were described by an acetylene based semi-empirical

two-equation soot model [1].

The discretized governing equations were solved by Newton’s method. Adaptive refinement of meshes was

done. The chemical reaction mechanism used is essentially from GRI-Mech 3.0. The thermal and transport

properties were obtained by using the database of GRI-Mech 3.0.

Results and Discussions

Three flames were calculated. The fuel stream is pure ethylene for all the three flames, while the oxidant

streams are different mixtures of nitrogen and oxygen. The mole fractions of oxygen, called oxygen index (XO2), of

the oxidant stream for the three flames are, respectively, 0.20, 0.24 and 0.28.

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The calculations were first conducted by two reaction schemes: the full GRI-Mech 3.0 and its revised version

obtained by simply removing all the reactions and species related to NOX formation. It was found that there is

almost no recognized difference in the predicted soot volume fraction profiles between the results obtained by the

two reaction schemes for all the three flames. Therefore the formation of NOX almost does not affect the soot

production and oxidation in these flames. Consequently the rest of the paper concentrates on the influence of soot on

NO emission. All the results hereafter were obtained by the full GRI-Mech 3.0 reaction scheme.

The predicted soot volume fractions are compared with those measured by [2] in Fig. 1. The global axial

velocity gradient in the experiment is the same as the stretch rate (27.5 1/s) in the simulations. The stagnation planes

of both experiment and simulations are at X = 0.0 cm in all the plots. The fuel stream comes from the right side, and

the oxidant stream from the left side. It is observed that the simulation captured the general soot characteristics in

these flames.

Soot may affect NO emission through the variations of radiation induced temperatures and the reaction induced

radical concentrations, i.e. effects of thermal and chemical reaction. To identify these effects, three simulations were

conducted for every flame. The first simulation (SIM1) was conducted by including both NOX and soot in the

model, while the inception and surface growth rates of soot were set as zero in the second (SIM2) and third (SIM3)

simulations for every flame. In addition, the temperatures of SIM2 were kept the same as those in SIM1, and were

calculated in SIM3. Therefore the result difference between SIM1 and SIM2 is mainly caused by chemical reaction

effect of soot, while the difference between SIM2 and SIM3 is mainly caused by the radiation induced thermal

(temperature) effect.

Soot does affect NO formation, and the influence is enhanced when the oxygen index in the oxidant stream is

increased, as shown in Figs. 2 and 3. This is apparently due to the increase of soot volume fraction in the flame

when XO2 is increased.

Moreover, Figs. 2 and 3 show that the influence of soot on NO formation is mainly through chemical reaction,

when XO2 is 0.20 (more clearly shown in the inset of Fig. 3). However, with the increase of XO2, the radiation

induced thermal effect increases. For the flame with XO2 of 0.28, thermal effect becomes more significant than

chemical effect. The variation of the relative effects of thermal and chemical reaction of soot on NO formation is

caused by disparities in soot volume fractions and the relative contribution of thermal and prompt routes to the total

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through prompt route, while the thermal route contribution to NO formation is increased with the increase of XO2, as

shown in Fig. 4 by the rates of the initial thermal route reaction and the main prompt route reaction.

For the flame with XO2 of 0.2, the soot volume fraction in the flame is lower. Consequently radiation induced

temperature variation due to soot is negligible, as shown in Fig.5, and thus the thermal influence of soot process on

NO is very small. However, the chemical process of soot causes the variation in the concentration of radical CH in

the flame, as shown in Fig. 6, in spite of the lower soot volume fraction. This variation results in the disparity in the

reaction rates of the most important initial reaction, CH + N2 = HCN + N, of prompt route for NO formation.

Accordingly soot affects NO formation in this flame mainly through chemical reaction, since prompt route

dominates the production of NO in this flame and soot affects the prompt route initial reaction CH + N2 = HCN + N

through the variation in the concentration of radical CH.

When XO2 is increased to 0.28, the contribution of thermal route to NO formation increases due to the flame

temperature rise, Fig. 4. Because of the higher soot volume fraction in this flame, the soot induced temperature

variation increases, compared to the flame with XO2 of 0.20, Fig. 5. Meanwhile the variations in the concentrations

of radicals O and OH due to temperature effect also increase. These variations cause the influence of thermal effect

of soot on NO formation to increase. Although the high soot volume in this flame also results in the variations in the

concentration of radical CH and the reaction rate of the prompt initial reaction, this effect is smaller than the thermal

effect. Consequently the effect of soot on the NO emission in the flame with XO2 of 0.28 is mainly through the

thermal effect.

Conclusions

The NO emission has almost no effect on soot in counterflow ethylene diffusion flames. When the oxygen

index of the oxidant stream is lower, the relative influence of chemical reaction caused by soot production on NO

formation is more important, while the relative influence of radiation induced thermal effect becomes dominant for

the flame with higher oxygen index in the oxidant stream. The variation of the relative influence of thermal and

chemical reaction is caused by the variations in soot volume fraction and the relative contribution of thermal and

prompt routes to NO formation in the flame.

References

1. Guo, H., Liu, F., Smallwood, G.J., and Gülder, Ö.L., Combust. Theory Modelling 6: 173-187 (2002).

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Fig. 1 Soot volume fractions obtained from the current Fig.2 NO profiles of the three flames. XO2

simulations and the experiment [2]. represents the oxygen index.

Fig. 3 Emission indices of NO. Fig. 4 Nitrogen consumption rates.

Fig. 5 Flame temperatures. Fig. 6 Mole fractions of radical CH.

X, cm -0.3 -0.2 -0.1 0.0 0.1 Soot vol u me fracti on , ppm 0.0 0.5 1.0 1.5 2.0 2.5 3.0 28% O2, simulation 24% O2, simulation 20% O2, simulation 28% O2, experiment 24% O2, experiment 20% O2, experiment X, cm -0.6 -0.5 -0.4 -0.3 -0.2 -0.1 0.0 0.1 0.2 0.3 M o le fra c ti on of NO 0.0000 0.0001 0.0002 0.0003 0.0004 0.0005 0.0006 0.0007 0.0008 SIM1 SIM2 SIM3 X O2 = 0.20 X O2 = 0.28 X O2 = 0.24 X, cm -0.3 -0.2 -0.1 0.0 M o le f ractio n of CH 0 1e-6 2e-6 3e-6 4e-6 5e-6 6e-6 SIM1 SIM2 SIM3 X O2 = 0.28 X O2 = 0.2 X, cm -0.4 -0.3 -0.2 -0.1 0.0 N2 c o nsumpti on by the re acti o n: N + NO = N 2 + O m o le /( cm 3s) -1.0e-6 -5.0e-7 0.0 5.0e-7 1.0e-6 1.5e-6 2.0e-6 N2 consu m pt io n by th e re acti o n : C H + N 2 = HCN + N m o le /( cm 3s) -4e-6 -3e-6 -2e-6 -1e-6 0 XO2 = 0.28 XO2 = 0.20 SIM1 SIM2 SIM3 X, cm -0.6 -0.5 -0.4 -0.3 -0.2 -0.1 0.0 0.1 0.2 0.3 T e m peratu re , K 300 600 900 1200 1500 1800 2100 2400 SIM1 SIM3 X O2 = 0.20 X O2 = 0.24 X O2= 0.28

Oxygen mole fraction in oxidant stream

18 20 22 24 26 28 30 E m is si o n I nde x, g( N O )/k g (C H4 ) 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 SIM1 SIM2 SIM3 18 20 22 1.4 1.5

Figure

Fig. 1 Soot volume fractions obtained from the current  Fig.2 NO profiles of the three flames

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