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ECA/IHSD/IDPS/ENG/010/92 03 NOVEMBER 1992
UNITED NATIONS
ECONOMIC COMMISSION FOR AFRICA Industry and Human Settlements Division
GUIDELINES ON THE MANUFACTURE OF AGRICULTURAL
TOOLS, IMPLEMENTS AND LOW-COST TRANSPORT
EQUIPMENT BY SMALL-SCALE ENGINEERING INDUSTRIES
IN THE CONTEXT OF THE SECOND INDUSTRIAL
DEVELOPMENT DECADE FOR AFRICA (SECOND IDDA)
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TABLE OF CONTENTS
Pages
CHAPTER ONE: INTRODUCTION TO THE PROBLEM 1
1.1. Definition and main characteristics ofagricultural tools and implements, low-cost
transport equipment and small-scale industry. 1 1.2.The problems associated with the manufacture
of agricultural and transport equipment
in the context of the Second IDDA. 3
1.3. Scope of the study coverage 4
CHAPTER TWO: SUMMARY OF CONCLUSIONS AND
RECOMMENDATIONS " 5
2.1 Conclusions 5
2.2. Recommendations 6
CHAPTER THREE: A SURVEY OP NATIONAL, SUBREGIONAL, AND REGIONAL SUPPLY, DEMAND AND CURRENT CAPABILITIES OF
MANUFACTURING ATI. 9
3.1. Introduction 9
3.2. Identification of existing products for rural
development and current status of ATI industry. 9 3.3. Existing production capacities and prospectives
for covering supply/demand gaps. 14
3.4. Current production levels, importations
and exportations. 24
3.5. Production bottlenecks experienced by local manufacturers and suggested mechanisms for
resolving the problem. 30
3.6. The role of existing institutional mechanisms for co-ordinating the promotion and commercialization
of agricultural tools and implements. 31
CHAPTER FOUR: A SURVEY OF NATIONAL, SUBREGIONAL AND REGIONAL SUPPLY, DEMAND AND
CURRENT CAPABILITIES OF MANUFACTURE
OF LOW-COST TRANSPORT EQUIPMENT- 33
4.1. Introduction 3 3
4.2. Identification of existing fleet and status of
low-cost transport equipment industry. 33
4.3. Existing production units and prospectives
for covering supply/demand gaps. 38
4.4. Current production levels, and importations. . 44
4.5. Production bottlenecks experienced by localmanufacturers and suggested mechanisms for
resolving the problem. 50
4.6. The role of existing institutional mechanisms
for co-ordinating the promotion andcommercialization of Low-cost transport equipment. 51
CHAPTER FIVE: SPECIFIC NATIONAL, SUBREGIONAL AND REGIONAL PROGRAMME OF ACTION
TOWARDS THE DEVELOPMENT AGRICULTURAL TOOLS, IMPLEMENTS AND LOW-COST
TRANSPORT EQUIPMENT 52
5.1. Introduction 52
5.2. National level. 52
5.3. Subregional and regional levels. 59
CHAPTER SIX: PROFILES ON SMALL-SCALE ENGINEERING INDUSTRIES FOR MANUFACTURE OF ATI
AND LCTE. 61
6.1. Manufacturing Unit of ATI. • 61
6.2. Manufacturing Unit of LCTE : Animal Drawn Vehicles 66
CHAPTER SEVEN: SPECIFIC NATIONAL CASE STUDIES ON POLICIES AND PROGRAMMES OF ACTION TOWARDS THE DEVELOPMENT
OF ATI AND LCTE. 71
7.1. Introduction. 71
7.2. Cameroun. 71
7.3. Togo. 91
M8£*^^
LIST OF TABLES
Pacres
3.1. Main types of agricultural tools and estimated 1992
production and current demand 13
3.2. Existing production units of ATI in the various
subregions. 16
3.3. Current production capacities and demand projections
for years 1995 and 2000. 25
3.4. Imports of Agricultural Tools and Implements by
subregion 26
3.5. Exports of Tractors in the Region 29
4.1. Fleet of road transport equipment in use in the
region. 3 5
4.2. Estimates of existing fleet and current demand of
LCTE in Eastern and Southern Africa. 37 4.3. Existing production units of Vehicles assembly and
Component manufacturing in selected countries of
Eastern and Southern Africa. 39
4.4. Trend of total fleet and demand projections of
Commercial Vehicles by Subregion. 44
4.5. Production of Road Transport Vehicles in
the Region. 45
4.6. Total import of Road Transport Vehicles in Africa
from 1980 to 1990. 47
4.7. Comparative transportation data for developing
countries in Africa and Asia. 48
7.1. Tropic's factory production at the end of June 1991 75 7.2. Tropic's sales figures to various central
african countries at the end of June 1991 76
7.3. Tropic's factory production at the end of June 198.8/: 78
7.4. Tropicfs factory production at the end of June 1988. 80 7.5. Tropic's factory production at the end of June 1989. 82 7.6. Tropic's factory production at the end of June 1990. 84
May^^^
7.7. Tropic's sales figures, at the end of June 1988. 86 7.8. Tropic's sales figures at the end of June 1989. 88 7.9. Tropic's sales figures at the end of June 1990. 90
7.10. Uproma's manufactured articles by quantities
and sales (1883-1988 ) 94
7.11. Uproma's rate of replacing imported parts of Carts with locally manufactured parts from
1984 to 1988. 95
7.12. Uproma's rate of replacing imported parts of Multicultivators with locally manufactured
parts from 1981 to 1988. 96
7.13. Uproma's rate of replacing imported parts of Pumps with locally manufactured parts
from 1984 to 1988. 96
7.14. Uproma's sales estimates for 1988/1989
(in 1,000 F CFA). 97
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7.4. Ethiopia. "
CHAPTER EIGHT: CONCLUSIONS AND RECOMMENDATIONS. 101
8.1. Conclusions. 101
8.2. Recommendations. 102
APPENDICES. 108
BIBLIOGRAPHY* 112
3S«»ati«S^^
CHAPTER ONE : INTRODUCTION OF THE PROBLEM 1.0 Introduction
1. A priority area identified in both the National and Subregional components of the programme for the Second Industrial Development Decade for Africa (Second IDDA) is the development of
the engineering industries especially those linked with the
manufacture of agricultural tools and implements (ATI). Thedevelopment of the ATI industry will definitely result in the
availability of farm equipment to the vast rural agricultural population for cultivating the land in a rational way and by so doing assure the food self-sufficiency of the continent.2. It has long been recognised that transporting food from the farms to where it is needed is an important consideration in the distribution chain. The availability of appropriate and reasonably affordable transportation to the rural farmer has been very elusive indeed. Appropriate low-cost transport equipment (LCTE)is thus another major concern that should be addressed during the Second
IDDA.
3. The purpose of this study then is to assist African countries to develop and integrate their agricultural tools and low cost transportation industries. It became clear from the field visits that the engineering industries in many African countries have to a certain extent mastered the techniques of manufacturing these equipment. In some of the enterprises, commercialization of the manufactured products and the acquisition of basic production inputs however, remained a major problem. Consequently, another goal of this study is to provide information to enterprises in the region that will enable them to market their products and more importantly to minimize capacity under-utilization for those existing, well operated enterprises, by suggesting that these enterprises should link up with suppliers in the region.
4. The underlying assumption in presenting these guidelines is that each member State and subregion will select those strategies that best respond to their needs for the development of the ATI and LCTE industries in the context of the Second IDDA.
1.1. Definition of main concepts and characteristics of ATI, LCTE and Small-scale Engineering Industries.
l.l.l. Agricultural tools and implements
5. According to the FAO, agricultural tools and implements are devices attached to, pulled behind, pushed or otherwise used with a human, animal or mechanical power source to carry out an agricultural operation. A tractor-mounted plough and a hand jabber
^
for planting maize are both considered as agricultural tools and implements. Details on the main types of agricultural tools and implements are presented in Appendix I.
1.1.2. Low-cost transportation equipment
6. Low-cost transportation equipment (LCTE) generally refers to
equipment that is pulled from behind, pushed or otherwise used by human, animal or chain driven power source to transport people and goods. Applied to a given country, it is supposed to connote the suitability to local conditions, and be affordable to the majority
of the rural and urban populations in that country. Also, for thepurpose of this study, two wheelers and three wheelers with engine capacity of 50-200 cc are considered as low-cost mode of
transportation.7. It is convenient to distinguish between three categories of low-cost vehicles in use in the majority of the countries in
Africa:Personal transportation vehicles: used to provide personal
transport and to move limited quantities of goods in rural and
urban areas. Those vehicles include: the hand cart popularly called the "push - push", bicycles, bicycles attached to trailers, motor cycles, etc ...Rural farmers transport vehicles: used by farmers for
movement of themselves, their families and their goods. The main
types include: two or four wheeled carts drawn by donkeys or oxen, tractor drawn trailer, etc..., andService vehicles: used to provide passengers or goods
transport services in urban and rural areas. They include: Animal
drawn carriage (generally horse-drawn) ; Tricycles; Motor cycles and Sidecars with engine capacity of 50-200 cc; Motor cycles,Vans/Pick-ups; Motor cycles based on three wheeler and Basic
transport vehicles with four wheeled motor, simple chassis and bodywork.1.1.3. Small-scale engineering industries
8. There is no universally accepted definition of the notion of a small-scale engineering industry. In some countries, investment in terms of machinery and equipment are considered while in others, the number of people employed are considered as major determinants for categorising an enterprise. For example in Ethiopia, small- scale engineering industries are defined as enterprises which use motor or electric power having an investment in machinery and equipment not exceeding 200,000 Birr (100,000 US$) whereas in India the criteria used is that the investment should not exceed Rupees
3,5 million (291,700 US$). In Sudan, a small-scale engineering
ECA/IHSD/IDPS/ENG/010/92 Page 3
industry is an enterprise that employs 10-100 people.
9. Still other countries use output and economic sector to determine what a small-scale engineering industry should be. For example the categorization in the Peoplefs Republic of China is as follows :
Iron and Steel Industry less than 10,000 tonnes p.a.
Power Generation Industry 25,000 kw or less p.a.
Textiles Industry Below 50,000 spindles p.a.
Watch Industry Below 400,000 units p.a.
Cement Industry Below 200,000 tonnes p.a.
10. From the above examples, it is seen that a small-scale engineering industry in one country could be ranked as medium or large scale in another. The common factors that emerge from the definitions of the small-scale engineering industry from the points of views of the various countries cited above are investment in terms of machinery and equipment on one hand and number of employees on the other. For the purposes of this study, a small scale engineering industry is one that employs less than 1000 employees.
1.2. The problems associated with the manufacture of agricultural and transportation equipment in the context of the second IDDA 11. As stipulated in the Second IDDA programme, the major constraints peculiar to the engineering subsector are: low capacity utilization due to shortages and non-availability of raw materials;
outdated technologies; inefficient plants;, shortages of skilled personnel; lack of proper maintenance and lack of foreign exchange for procurement of intermediate inputs, supplies, spare parts and replacement equipment. Other constraints include lack of infrastructure; poor selection of technologies; sensitivity to economies of scale; high cost and relatively poor quality of some local input; high import content products; inadequate or lack of industrial institutions and poor management.
12. Almost all the above stated problems in varying degrees are applicable to the ATI and LCTE manufacturing industries as they are an integral part of the engineering subsector. It is important to note however, that in many of the manufacturing institutions visited during the course of this study, capacity under utilization was a direct result of lack of material input and not the
ECA/IHSD/IDPS/ENG/010/92 Page 4
availability of skilled personnel. Indeed the examples of UPROMA in
Togo and TROPIC in Cameroon, among others, show that these enterprises had to diversify their product lines, to stay viable.1.3. Scope of the study
13. The manufacture of appropriate and adequate ATI coupled with
that of LCTE, has been identified as two engineering subsectors that need to be developed in the Second IDDA. Chapter One has attempted to define the concepts, status, and problems that are associated with their development. In Chapter Two, a summary of conclusions and recommendations is given. Chapters Three and Fourpresent surveys of production quantities, demands, and gaps in
supply and demand for the ATI and LCTE industries respectively in
some countries and subregions. The need for an integrated approach for the manufacture of these equipment is discussed in chapterFive. Chapter Six attempts to provide specific national subregional
and regional programme of action for the development of ATI and LCTE. In Chapter Seven, the profiles of small-scale engineering industries for manufacturing ATIs are presented. Some country case studies are given in Chapter Eight, and the conclusions and recommendations are given in Chapter Nine. The appendix appears in Chapter Ten and the bibliography is in Chapter Eleven.jissssasss^sim&s&^&a^"^
CHAPTER TWO
ECA/IHSD/IDPS/EKG/010/92 Page 5
SUMMARY OF CONCLUSIONS AND RECOMMENDATIONS
2.1 Conclusions
14. Fundamental problems of the technical mastery of the design and manufacturing of agricultural tools and implements are not a major problem in most of the countries in Africa. Indeed, what might be said is that a large number of countries in Africa have at least an enterprise that manufactures the basic tools used by the local farmers who to a large extent practise subsistence farming.
The popularization of these equipment to the people who need it
most however, has not been adequately done.15. There is duplication of the manufacturing facilities through
out the region and this has resulted in some of them operating at
lower capacity because the local markets have been saturated with equipment of various quality and standards. Ironically, capacity under utilization (around 50%) in the region has resulted in Africa manufacturing less ATI than she needs and hence the continent
imports close to $4 billion a year of agricultural machinery.
16. However, due to the diversity of individual country attributes such as climate, soil, topography, types of agricultural production, farm size, market size and level of economic
development, there might be th^ need for each country to
manufacture her own basic tools. Efforts should be made to use local production inputs.
17. There is on the other hand, a scarcity of enterprises that manufacture low-cost transport equipment in Africa. Production of these equipment is largely limited to the hand carts used by humans and oxen-drawn carts. Limited efforts are on the way however to develop two and three wheel vehicles for transporting humans and goods.
18. The agricultural tools, implements and low-cost transport equipment industry in African country suffers from the fact that few countries have elaborated clear policies to justify the establishment and/or the strengthening of these industries. This, has led to the absence of an effective policy-making mechanism that merges between the strategies and
improvement of ATI, LCTE and
programmes of action for the the construction and/or the development of other related industries and infrastructures. This remark also holds for the various subregions.
19. The lack of an integrated strategy towards the industry also implies that less than optimal usage is made of backward and forward linkages in manufacturing industries and manufacturing
ECA/IHSD/IDPS/ENG/010/92 Page 6
processes within firms. Another consequence of this virtual absence of effective integrated strategies is that there is lack of institutional mechanisms to co-ordinate policies and inadequate
identification of means of action to implement policies.
20. African countries already have a diversified technological base that can be used to promote the production of ATI, LCTE in the
region. For the implementation and realization of this programmethe region has the greatest need for coordination and cooperation
in this area.
2.2 Recommendations
21. An important recommendation of this study is that concrete
programmes of action at the national, subregional, regional and
international levels to remove obstacles to the production of ATI and LCTE and to promote the development of industry should be elaborated as soon as possible, and as part of the Second IDDAprogramme.
22. Considering the present situation and facilities available in
the region, it is recommended that bullock carts, hand carts, wheelbarrows, and bicycles be manufactured in each country only if
economies of scale permit. Two wheelers and three wheelers of 50- 200 cc engine capacity and mopeds could be manufactured in selected countries in the region. It is not cost effective for every country to attempt to manufacture two or three wheel vehicles. Aggressive commercialization methods by the few manufacturers should be undertaken to sell these products to neighbouring African countries.23. Central purchasing could be one of the methods to avail raw materials at any one time at a reasonable price to secure continuous production flow of products in the plants.
24. Adequate infrastructure can guarantee the establishment of better links within the country and to neighbouring countries with maximum simplification of product design requiring less sophisticated Infrastructure.
25. Products should be standardized in terms of length, width, gauges, volumes and weights. Lack of this, makes it difficult to acquire spare parts and maintain quality products. To cope with this situation, the African Regional Standardization Organization
(ARSO) should be consulted.
26. A major obstacle to the development and purchasing of ATI and LCTE in many countries is that the farmers generally do not have adequate financial resources to procure the ATI and LCTE. Farmers should be paid adequate prices for their products.
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ECA/IHSD/IDPS/ENG/010/92 Page 7
27. The production of ATIs and LCTE requires skilled manpower.
Depending on the individual country needs, this could be done through training schemes and the establishment of training centres, especially for the artisans.
28. Rural workshops should be assisted to get the design and equipment to manufacture the products to meet the demand of their customers. This could be done by making available manufacturing drawings of equipment appropriate for local conditions. Creation a data bank of such drawings and suitable production equipment with operational instructions would help in the development of desired
products.
29. In response to balance of payments crisis, exchange controls have often been used to restrain aggregate demand. These controls
can lead to reduced supplies of capital and intermediate goods with serious effects on agriculture, ATI and LCTE industries. This
problem must be addressed.
30. Policies and programmes should be developed at subregional
level to provide a base for member countries to improve their
capabilities to adapt modern technology to local conditions andcreate possibilities for further specialization. The microscopic
view of country first does no longer work in the face of thevicious international competition for limited funds. Subregional cooperation in the 1990s will have to succeed if Africa is to
survive the way we know it now. With the assistance of these subregional policies and programmes of action, efforts should be exerted towards harmonization and strengthening subregional economic activities among member countries.31. Agricultural mechanization is practised at a very low level.
Tractors that were envisioned in the 1960's to bring about the rapid transformation in farming methods are used very rarely, and
thus are manufactured in very small quantities in the region. This suggests that future plans to mechanize agriculture in the various
countries should include the regional regrouping of the manufacture of mechanized equipment in one country.32. Subregional co-operation could evolve by means of regular meetings and communications between the various national bodies which co-ordinate policies to aid the development of ATIs and LCTE.
The forum for these meetings could be a subregional committee.
This committee would meet regularly and act as a focal-point for each subregion by designing their programmes, initiating new co operative arrangements and monitoring existing ones.
33. Regional bodies such as ARCEDEM, UNECA, ARSO, ARCT and other international agencies should be called to assist in elaborating policies and providing technical advise needed to enhance the functioning of ATI and LCTE industries in the region.
sAii^
ECA/IHSD/IDPS/ENG/010/92 Page 8
34. More efforts must be done by the region's standardizatxon
offices at the country level so that the local industries adopt a
more coherent policy towards standardization of ATI products forthe region and develop an appropriate system of quality
certification.ECA/IHSD/IDPS/ENG/010/92 Page 9
CHAPTER THREE : A SURVEY OF NATIONAL, SUBREGIONAL, AND REGIONAL SUPPLY, DEMAND AND CURRENT CAPABILITIES OF MANUFACTURING ATI
3.1. Introduction
35. The achievement of economic self-sufficiency in the production of food and the means to mechanize these operations for greater efficiency and profitability is often considered important by African decision-makers.
36. The promotion of domestic production of ATIs is attractive in the sense that it allows individual countries to produce food cheaply. Indeed, if African agricultural potential is to be fully realized, the linkages between agriculture and industry must be strengthened. In this regard, the easy availability of agricultural tools and implements through the development of an indigenous ATI industry could play an important role. Furthermore,
the development of local ATI industry in the various subregions and
can help alleviate the external debt problems of the region by promoting the local production of these equipment that is currently being imported.37. The production of ATI can for some countries be a spring board for the production of other capital goods. This is because the production of ATI requires similar technical skills, processes, and production equipment' and raw materials as other capital goods.
These inputs can be the foundation from which a technological culture can be developed in Africa. Furthermore, the development of the ATI industry can create additional employment in rural non- agricultural and agricultural sectors.
3.2. Identification of existing products for rural development and status of agricultural tools and implements industry.
38. Agricultural tools and implements in the continent are produced both at factory level and by artisans. In some countries, the quality of ATI produced even at the factory level needs some improvement. The low quality of the products in this case results from lack of finances for the purchase of spare parts, raw materials and other inputs, and lack of proper managerial and technical know-how, especially at the artisan level. Improving the quality of the products to make them competitive with the imported ones requires the concerted efforts of the major economic operators.
ECA/IHSD/IDPS/ENG/010/92 Page 10
39. Most of the ATI used in Africa are hand tools, animal drawn implements and some powered implements. A certain number of hand tools and animal drawn tools are produced in the continent. Powered implements such as tractors however are assembled in some of the countries.
3.2-1- Identification of existing products for rural development 40. The identification of appropriate equipment to be produced by each country depends on many factors most importantly, the
suitability of the products to local conditions and specific
endowments of the country. The following criteria could serve as a guide oh the type of equipment to be produced :-- Locally available production inputs - Crops to be produced.
- Size of demand and size of market in relation to level of farmers' income.
- Availability of supporting services such as maintenance workshops,, infrastructures, skilled manpower, etc.
- Topography and soil condition of the country.
- Technological level of the country concerned.
41. Furthermore, there are technological gaps which act as constraints to technological advancement. These technological gaps are sometimes called thresholds of process-complexity. There are a number of methods that may be used to overcome the problem of different thresholds of process-complexity and these include among other factors:
- the development of alternative design technologies, for example, more use of designs aimed at local conditions and not those originally intended for developed countries;
- the design of products so that they are amendable to local manufacturing processes and conditions;
- the de-mechanization and de-automatization of production processes so as to increase the use of labour and only automate those process that absolutely have to be automated and avoid costly stoppages resulting from lack of a total maintenance system.
42. UNIDO has classified agricultural equipment into various technological levels as follows:
a) Technological level I- produces mainly agricultural hand tools and manually operated equipment.
ECA/IHSD/IDPS/ENG/010/92 Page 11 b) Technological level II- produces mainly animal-drawn
machinery and equipment.
c) Technological level III- produces mainly agricultural power-operated machinery and equipment.
43. This classification is useful to the extent that appropriate ATI can be identified and produced for each country.
3.2.2. Status of agricultural tools and implements in Africa.
44. Table 1 gives estimates of the number of main types of ATIs produced, the demand, and the production/demand gap of the ATIs, in the subregions, in 1992. The gap between domestic production and demand is estimated at 31,597,000 hand tools, 3,785,000 animal drawn implements and 240,000 powered implements.
45. North Africa is estimated to produce 22,000,000 units of hand tools in 1992, 165,000 animal drawn implements and about 55,000 powered implements. The demand for these equipment during the same period was 40,000,000 units of hand tools, 300,000 units of animal drawn implements and 100,000 units of powered implements. Thus the production and demand gap for these ATIs is 18,000,000 units of hand tools, 135,000 units of animal drawn implements, and 45,000 powered implements. This gap is either filled by expensive imports or is not filled at all, in which case farming activities are not carried out satisfactorily.
46. East and Southern Africa. This region is estimated to produce 3,283,000 units of hand tools, 360,000 units of animal drawn
implements, and 14,000 units of powered implements in 1992; the
demand for these equipments were 7,074,000 units of hand tools, 1,100,000 units of animal drawn implements and 50,000 units of powered implements in the same year, while the production and demand gap is 3,791,000 hand tools, 740,000 animal drawn implements and 36,000 powered implements.47. West Africa. In 1992, West Africa will produce 48,000,000 hand tools, 310,000 animal drawn implements, and 15,000 powered tools;
while the demand was 10,116,000 hand tools, 1,930,000 animal drawn implements and 103,000 powered implements. The production and
demand gap for the various tools are 5,316,000 hand tools, 1,620, 000 animal drawn implements, and 87,000 powered implements.48. Central Africa will produce 1,760,000 units of hand tools in 1992, 210,000 units of animal drawn implements and 10,000 powered tools. In the same year, the subregion had a demand of 3,708,000
units of hand tools, 1,500,000 units of animal drawn implements and
ECA/IHSD/IDPS/ENG/010/92 Page 12
82,000 units of powered equipments. The production and demand gap was 1,948,000 hand tools, 1,290,000 animal drawn implements and 72,000 powered tools.
Table 3.1
ECA/IHSD/IDPS/ENG/010/92 Page 13 Main types of agricultural tools and implements and estimated 1992 production, and demand gap, ( x 1,000 units/year)
Subregions
NORTH AFRICA
EASTERN &
SOUTHERN AFRICA
WEST AFRICA
CENTRAL AFRICA
TOTAL AFRICA
Type of products
Hand tools Animal drawn
implements Powered imp.
Hand tools Animal drawn implements Powered imp.
Hand tools Animal drawn
implements' Powered imp.
Hand tools Animal drawn
implements Powered imp.
Hand tools Animal drawn
implements Powered imp.
Current production
22,000 165
55 3,283
360
14 4,800
310
15 1,760
210
10 31,843
1,045
94
Demand
40,000 300
100 7,074
1,100
50 10,116 1,930
103 3,708
1,500
82 60,898 4,830
334
Production and Demand Gap
18,000 135
45 3,791 740
36 5,316
1,620
87 1,948
1,290
72 29,055
3,785
240
Source: Engineering Industry Development Programme for selected Eastern and Southern African countries of Preferential Trade Area (September 1985). Manufacture of Agricultural Tools, Implements and Machinery in the West African
Countries ECA/IND/ENG/005/88 (September 1988). Technical
Publication on the Development of Metallurgical Supportto the production of Agricultural tools and equipment in
North Africa. (ECA/IHSD/MET/001/90) September 1990 and ECA estimates.&S^S&^
ECA/IHSD/IDPS/ENG/010/92 Page 14
49. Although development of local manufacturing capabilities is encouraging in the region, imports still continue to play a significant role in each country. However, the unreliable and inappropriate data makes it difficult to accurately estimate the supply and demand gap. The situation of production capacity of specific tool types in the various subregions discussed above can be seen in the following light:
Hand tools
50. It is estimated that about 45-50 per cent cultivation in the countries situated in the South of Sahara, is carried out with
hand tools such as hoes, machetes, sickles, shovels, pick-axes, manufactured in most countries by the blacksmith at village leveland the small-scale engineering industries. The current estimated
total demand for hand tools in the region is around 65 million units/year with the local production capacity is less than 32 million units/year.Animal-drawn implements
51. Between 20-25 per cent of cultivation is done using animal power. Adequate facilities at the small-scale industry level exist in most of countries for the manufacture of animal drawn implements such as: mould board, ploughs, harrows, cultivators, planters, etc.
The present installed capacity in the region estimated to 1 million units per annum represents only 20 per cent of the animal demand.
Mechanical Powered implements
52. The main types in use in the region include a large of land development equipment (rippers, chisels, ploughs, pumps and water distribution equipment) and farming equipment (sprayers, seeders, fertilizer, distributors, harvesters etc.). In order to meet the current demand estimated at 334,000 units per annum an additional installed capacity of 240,000 units per year would be required.
3.3. Existing production capacities and prospectives for covering supply/demand gaps.
53. Various types of tools are produced and used in African Countries. Data, however is scarce on the demand and supply situation in most of the countries in the region. Production of the implements is to a certain extent based on job order basis, usually localized and as such does not reflect national requirements. However, a reasonable level of demand can be extrapolated in each situation.
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ECA/IHSD/IDPS/ENG/010/92 Page 15
54. Table 3.2 below shows the production capacities of ATI
produced in some African countries. The number of employees,installed capacity, number of actual production units per year and range of products are also shown. For all the regions, hand tools are the majority of implements produced, followed by animal drawn
implements and very few powered equipment.55. In the Eastern and Southern African subregion, the number of employees in these enterprises generally is from about 100 to 600
employees. Where data is available, capacity utilization is about
50%, one important exception being in Zimbabwe, where the BulawayoSteel Products operated at closed to 100% capacity, producing
various hand tools.56. The major manufacturer of ATIs in Central Africa is TROPIC, in
Cameroon. This enterprise employs about 250 people and manufactures hand tools, animal drawn tools, and powered tools. It has an installed capacity of 1,000,000 units of cutlasses. In 1991, only 50% of the cutlasses were manufactured, essentially because of thepolitical instability that existed in the country. In" previous
years, TROPIC operated at above 80% of installed capacity.57. From the available figures, the West African subregion appears
to have' several enterprises that operate at over 50% of their
installed capacities. COPEMAG in Benin with its 100 employees operated at 80% capacity; ABI of Cote D'lvoire at 85%; TechnologyConsultant Centre and GAMATCO Ltd of Ghana at 60% and 95% of their
capacity respectively; UPROMA of Togo at 60%; and AFMA, CEDERMA of Niger, Crocodile Matchets Ltd of Nigeria each operated at 60% of their installed capacities.58. In North Africa, PMA, Sidi Bel Abes of Algeria that manufactures tractors had a capacity utilization of 60%; SIMEF and
AUTO-HALL of Morocco each reported 70% and 50% capacity utilization
respectively. SIMEF manufactures diesel motors and electric engines while AUTO-Hall manufactures disc ploughs and irrigation equipment.ECA/IHSD/IDPS/ENG/010/92Page16
M
Table3.2:ExistingproductionunitsofAgriculturalToolsandimplementsinsomecountriesinthevarioussubreqionsCountry
1 NameofCompany
2 NumberofEmployees
3 InstalledCapacity
4 ProductionUnits/y
5 RangeofProductsManufactured
6
EASTERNANDSOUTHERNAFRICA
ETHIOPIA
KENYA
MADAGASCAR
UGANDA EthiopianMetalToolsFactoryAddisAbaba
BlacksmithCooperatives,Addis-Ababa
IdealCasement(E.A.)Ltd
AgriculturalImplementManufact.,Makura
KenyaEngineeringIndustriesLtd.Nairobi
Avima,MafiandSidema
UGEMAEngineeringCompany.Lugzi
UgandaHoesLtd.Jinja 235100170n.a.n.a.n.a.360150 5,00t/y
600units/day
600,000240,00060,000
n.a.n.a.
1,035t/y
240,000units/y.
573,00 100,00040,00090,00020,000n.a.300,000160,00024,000n.a.n.a.n.a.120,000units/y.108,000 PickaxesShovelsSpadesMachetesHoesShovelsAxesHoesShovelsAxesandMachetes
HoesandAxes
MachetesSugarcaneKnifeShovelsandSpades
ForgedandMachinedvariousagriculturaltoolsandequipment
Hoes,ShovelsandPickaxes
Hoes
ECA/IHSD/IDPS/ENG/010/92.Page17
p. TANZANIA
ZAMBIA
ZIMBABWE
CAMEROUN UFI.LimitedDar-es-SalaamMbeyFarmsImplementsThemFarmImplements&Eng.Co.Limited
ShongaSteelCo.Ltd.Lusaka
NorthlandAgriculturalPvt.Ltd
LasakaEng.Co.,Lasaka
UnitedSpring&Forging,Bulawayo
BulawayoSteelProducts,Bulawayo
Zimplow,Bulawayo
Tropic 650n.a.44120201631300n.a.165 2,000,000n.a.25,0002,815t/y
n.a.9,500u/y1,000u/y
1,5001,5002,000
300,000
n.a.750
264,000
50,000
60,000
CENTRALAFRICA
2501,000,000units/year 2,000,00012,0025,00083,14435,6481,0494321,500750100n.a.40,00033796,00050,000n.a.502,800408,00030,80010,200 HoesSlashersOxPloughandCultivatorsJembesShovelsPloughsRidgersPlanters&OxCarts
HoesVarioushandtoolsandanimaldrawnimplement
Trailers
Shovels
VariousHandtools:Pickaxes,MattocksandHammer
HoesandPickaxes
MachetesShovelsHoesAxes
ECA/IHSD/IDPS/ENG/010/92Page18
\m WESTAFRICA
BENIN
BURKINAFASO
COTED'IVOIRE
GHANA CopemagCENEAAPICOMAABIAgriculturalEng,Ltd.Accra
TechnologyConsultancyCentre 10010411030 2,0001,8005005006004,0004,300127,0002,3509502,0007503,7002,0002,0001,8002,5002,0001,0001502001201,000300502001202525100 80%85%45%60% MouldboardploughsRidgersPlantersSeedersCartsPloughsCultivatorsHoesCartsForksPloughsCultivatorsCartsMoulboardploughsHarrowsPlantersRidgersPumpsCartsCassavagraters
SugarcanecrushersPalmoilplantersCropplantersHarrow
Oil-expeller/MillMaizePlanterRicethresherCausticsaudaPlantSoapmakingMachineMetalforbullockcarts
i
HO td H
3 O 3* 03 0 (D 0rt p»
(D H- 01 M(D
t"1 >
rt a
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am o
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O <D H O P © O O3' H) O
o o
I-1
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vo to Ul
o o o o
Ul H -&■
^ O O o o o o o o o o
to to w ui OlUlOO o o o o o o o o
o o^ *
- o o o
o o o
o o o
o
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oo
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Ul
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01 O H-01 0 o(I> 3 0101 *a 3 3
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ft3*
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w > nj o d d p p i3 rt M oi P o 3 oi h{ 0 P H O <
0 P H- P P < H 3 (D iQ (D 01 fl) l-<
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s Jioq.BAxq.xno' sufinoxa
saaxxBJtquuebjpub €3T^^TTOTTQTTT^^"^ quautdxnba saapuxaoauog ^ossaooad Xsuja^ipubXT°WT^d saaquBXdSuxxxoH%ss000'Z
ooo'e ooo's
OOO'OT ooo's A/nooS A/nOOO'OSX 000'OT ooo's OOO'S 000'2 ooo's *B"U *B'U 003 003 000'T
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'umoi,auxxo doiisX-^OMX^uoxqBN HVWSIS
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OSECA/IHSD/IDPS/ENG/010/92Page21
TOGO
ALGERIA UPROMA512005003505050250150
NORTHAFRICA
PMA,SidiBelAbes
PMO,ConstantineMechanicalComplex
SMIV,RouibaIndustrialComplex
EMARAL,EDIMA,FERROVIAL,SOTRAMET,PROMETAL,DAHOUIV,ECOMAand8OtherManufacturers 7,5001,25065014,000 60%60%2,0008,50050020050050014,0008004,0003,500 HandpulledplantersPloughsFarmcartsBicyclecartsGroundnutshellersHandpumpCow-pullewatercontainersTractorsCombineHarvestersThreshersDiggersSeedersGrasscuttersSprinklersSprayersPumpsValves,jointsDieselenginesTrailersDisc(x1000)
VarioustypesofagriculturalToolsandImplements
ECA/IHSD/IDPS/ENG/010/92Page22
EGYPT
LIBYA
MOROCCO BEHRACO.AlexandriaTANTAMOTORS,TantaNASRAUTOMOTIVECo.,ElwanCairo
MICAR
OtherPrivateCompanies:SISMAN,F.REHAB,EL-MANSOUR,EL-MAADI,ADIandNOMPFACTORIES.
TRACTORASSEMBLYPLANT,Tripoli
AMTAR
FRENDO 5002001,50013520 2,500 1,6001503003,8005001,5009002,0002001001,0001501,0003,7001,5009002,0005,000841115402316124601203030101510 TractorsTrailersPumps4-6"
ThreshersRippers
PloughsCultivatorsSprinklers
TrailersWatertanksIrrigationpumpsThreshers
HarvestersThreshersHarrowsCultivatorsSprayers
Tractors
DiscploughsChiselploughsDiscsharrowHarrows
Cover-cropsPlough-masterChiselsPloughsHarrowsCultivatorsSprayersThreshersTrailers
ECA/IHSD/IDPS/ENG/010/92Page23
TUNISIA COMICOMAUTO-HALLSIMEFSMADIA,JLM
CMT
SEMPIM-SIMPAR
HUARDTUNISIA 450 6001,0001,0006,00020,00060,00014,0001,300u/y
1,200u/y 260225022050%
70%
4,500
21006282802
500
20062150 Cover-cropsPloughsTrailersChiselsDiscploughsCover-cropsIrrigationpumps
DieselenginesElectricmotorsMotorcyclesPeugeot
Motors
TractorsCombineharvestersPressesHarvestersSprayers
Spreadersandseeders
PloughsSprayersCultivators,Harrows0
Source:EngineeringIndustryDevelopmentProgrammeforselectedEasternandSouthernAfricancountriesofPreferentialTradeArea(September1985).Manufactureof
Agricultural Tools, Implements and Machinery in the West African Countries
ECA/IND/ENG/005/88(September1988).TechnicalPublicationontheDevelopmentofMetallurgical Support to the production of Agricultural tools and equipment in
NorthAfrica.(ECA/IHSD/MET/001/90)September1990.{i&ii«« o*.t> iiojj ;>;>^<i»o;^u-^ji^j^viiiwo^ajii^y^a^iKMltt^itHa!^^
ECA/IHSD/IDPS/ENG/010/92 Page 24
59. It is clear from Table 3.2 that there is capacity under- utilization for the manufacture of ATIs in the African region. This situation necessitates that equipment should be imported to meet local demand. Thus, Africa to a large extent depends on foreign sources to meet the gap in demand and for production inputs to improve the capacity utilization. The degree of dependency however varies from country to country. Zimbabwe, for example has the potential to meet its requirements for agricultural implements and hand tools through local manufacture.
60. In Madagascar, and Mozambique most hand tools are being imported from various sources. Ethiopia, Kenya and Tanzania report a relatively lesser dependence on foreign supplies for machetes than the other countries in the region. UPROMA in Togo and TROPIC in Cameroon both import their raw materials and so do most of the other manufacturing companies in Africa. This situation must be addressed.
3.4. Current production levels, importations and exportations
3.4.1. Current production levels and future demands
61. Table 3.3 gives the figures for the current production levels and future demand projections for hand tools, animal drawn implements, and powered implements.
62. It is seen that for the North African subregion, the total projected demand is 5,400,000 units and 6,500,000 units for the three categories of tools for 1995 and 2000 respectively; for Eastern and Southern Africa the total projections are 8,603,000 and 9,055,000 for the same period ; for West Africa the total figures are 14,110,000 and 14,816,000 respectively for the same period; for Central Africa the total projections are 8,204,000 and 8,768,000 for 1995 and 2000 respectively. For the whole continent, the total projections for 1995 stand at 35,327,000 and for the year 2000, they are 39,139,000 units.
63. The total production for North Africa in 1992 stands at 92 0,000 units; 3,657,00 for Eastern and Southern Africa; 1,315,000 for West Africa; and 810,000 for Central Africa. For the whole continent, the total production in 1992 was estimated to be 6,702,000 units. Clearly, Africa has to seriously look into her problem of agricultural tools production so as to meet the ever increasing future demands.
li ^i. vjot b >v>v.
^^
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Table 3.3:
ECA/IHSD/IDPS/ENG/010/92 Page 25 Current production capacities * and demand
projections for years 1995 and 2000 (x 1,000
units/year).Subregions
NORTH AFRICA
EASTERN &
SOUTHERN AFRICA
WEST AFRICA
CENTRAL AFRICA
TOTAL AFRICA
Products
Hand tools Animal drawn implements Powered imp.
Hand tools Animal drawn
implements1 Powered imp.
Hand tools Animal drawn
implements Powered imp.
Hand tools Animal drawn implements Powered imp.
Hand tools Animal drawn
implements Powered imp.
Current(199 Production2)
(x 1000 units)
22,000 165
55 3,283
360
14 4,800
310
15 1,760
210
10 31,843
1,045
94
Demand projections (x 1000 units)
1995
50,000
300
100 7,400
1,150
53 12,000
2,000
110 4,400 1,150
64 73,800
4,600
327
2000
60,000
400
100 7,800 1,200
55 12,600
2,100
116 4,620 1,200
68 85,020
4,900
339
Source: Engineering Industry Development Programme for selected
Eastern and Southern African countries of Preferential
Trade Area (September 1985). Manufacture of Agricultural Tools, Implements and Machinery in the West African Countries ECA/IND/ENG/005/88 (September 1988). Technical Publication on the Development of Metallurgical Supportto the production of Agricultural tools and equipment in
ECA/IHSD/IDPS/ENG/010/92 Page 26
North Africa. (ECA/IHSD/MET/001/90) September 1990.
3.4.2 Importations and exportations of ATI
64. Table 3.4 shows the evolution of costs of imports of ATI including tractors to the various subregions of Africa. The costs
of imports in the whole continent in 1990 was $3.7 billion.
65. In the Central African subregion, $42.9 million was spent on ATI imports with Zaire importing $15.4 million, Cameroon $12.8 million, and the Central African Republic importing the least, $.45 million. West Africa imported $77.5 million, with Ghana importing the most at a cost of $44.79 million, Nigeria importing for $7.25 millions, Senegal for $5.15 million and Sierra Leone importing the
least, for $.57 million. Eastern and Southern Africa imported thesecond highest cost of ATI. The subregion imported a total of $.11 billion, with Kenya importing $33.6 million, Zimbabwe $15.8
million, Tanzania $14.7 million, Ethiopia $13.5 million and theSeychelles importing the least in the subregion, for $.67 million.
North Africa imported $.135 billion worth of ATI in 1990, led by
Morocco with $49.1 million, Sudan with $45.7 million, and Tunisia with $15.3 millions. Egypt imported the least with $6.8 million.
Table 3.4. Imports of ATI by Subrecfion fin 10,000
SUBREGION/COUNTRY TOTAL IMPORTS FROM 1985 TO 1990
1985 1986 1987 1988 1989 1990
CENTRAL AFRICA BURUNDI
CAMEROON
CENTRAL AF.REP.
CHAD CONGO
EQUAT. GUINEA GABON
RWANDA ZAIRE
16785
1149 3110 6117
6050
143000
19656
885 3280 6568
7150
14950
20730
721 3430 4906
7720
16120
11081
578 3470 4171
7870
15750
13744
385 3590 1534
8030
14350
12824
450 3760 2242
8250
15400
FAO Yearbook on Trade, vol.44, 1990. pp 317-334.
8;^
ECA/IHSD/IDPS/ENG/010/92 Page 27
SUBTOTAL 176211 52489 53627 42920 41633 42926
EASTERN AND SOUTHERN AFRICA ANGOLA
BOTSWANA COMOROS DJIBOUTI ETHIOPIA
KENYA
LESOTHO MADAGASCAR MALAWI MAURITIUS
SEYCHELLES SOMALIA TANZANIA
UGANDA ZAMBIA
ZIMBABWE
MOZAMBIQUE SWAZILAND
SUBTOTAL
25726
16841
4678 4732 1409 722 4900 22396
8180 9915
9843
109,34 2
14820
22902
9045 3186 1421 225 5000 16578
8510 8255
13315
103,2 57
21317
32576
9238 1751 1563 253 5300 16424
8740 12605
16475
126,2 42
11681
33361
4560 3197 1405 580 5300 17450
9270 8784
14430
110,0 18
14200
31100
5610 8103 1487 1347 4300 17910
8500 9100
13470
115,1 27
13540
33630
6395 3870 1328 670 4400 14670
7765 9750
15800
111,8 18 NORTHERN AFRICA
ALGERIA EGYPT
LIBYA MOROCCO
6978 7454
8570 35173
7718 14613
9060 64383
3761 10179
9230 55084
2554 11426
9760 43167
2681 5880
9280 47766
8675 6850
9630 49100
Kwaa&tte%p^
:^$&i^^i&SS&S&^&^^
ECA/IHSD/IDPS/ENG/010/92 Page 28
SUDAN
TUNISIA
SUBTOTAL
45100
46783
150058
48804
28537
17311 5
42633
17955
13884 2
48982
18566
13445 5
45478
14739
12582 4
45700
15300
13525 5 WEST AFRICA
BENIN
BURKINA FASO CAPE VERDE COTE DfIVOIRE GAMBIA
GHANA
GUINEA G. BISSAU LIBERIA MALI
MAURITANIA NIGER
NIGERIA
SAO TOME SENEGAL
SIERRA LEONE TOGO
SUBTOTAL
1055
5926 865 40780
4205 2714
8954
4202 662 1751
71114
1721
6431 910 43885
4814 3764
11322
4842 527 1910
80126
2676
7601 965 46690
5055 6213
5169
2857 . 440 955
78621
1125
9052 1000 43480
5336 2920
7822
3723 510 1315
76283
1390
7651 1040 45985
5255 3550
8000
4652 495 2802
80820
1745
6700 900 44790
3904 4530
7250
5152 570 1980
77521
Source: FAO Yearbook on Production 1989. Volume 43, Page 135.
ECA/IHSD/IDPS/ENG/010/92 Page 29
Figure 1
66. In as far as exports are concerned, only ten countries in Africa exported tractors during the period between 1988 and 1990.
The countries are : Botswana that exported 11 tractors in 1990 for
$350,000; Cameroon that exported 183 tractors in the same year for
$550,000; Cote D'lvoire that exported 55 tractors at a cost of $1.3 million in 1990; Kenya exported 147 tractors at $280,000 in 1990;
Senega1 exported 6 tractors at a cost of $250,000 in 1990; Togo exported 2 tractors in 1988 at a cost of $12,000; and Tunisia exported 3 tractors in 1989 at a cost of $12,000. These figures are shown on Table 3.5.
awg^^aaaa^^sgr"- ry~
S8&8883B88388S$88222ffiii^^
ECA/IHSD/IDPS/ENG/010/92 Page 3 0
Table 3.5.: Export of Tractors in the Region
COUNTRIES
ALGERIA ANGOLA BOTSWANA BURKINA FASO CAMEROON CAP VERDE COTE D'lVOIRE EGYPT
ETHIOPIA GABON GAMBIA GHANA GUINEA GUINEA BISSAU KENYA
LESOTHO LIBYA MADAGASCAR MALAWI MALI MAURITANIA MAURITIUS MOROCCO MOZAMBIQUE NIGER
NIGERIA RWANDA SAO TOME SENEGAL SEYCHELLES SIERRA LEONE SOMALIA SUDAN SWAZILAND
TOTAL EXPORTS IN THE REGION FROM 1988 TO 1990 NUMBER (IN UNITS)
1988 0 0 7 0 230 0 75 0 0 0 0 0 0 0 130 0 0 2 0 0 0 0 0 0 0 0 0 0 5 0 0 0 0 0
1989
10
190
65
138
0
5
1990
11
183
55
147
0
6
COST FOB (IN 1,000 US $) 1988
0 0 200 0 599 0 1700 0 0 0 0 0 0 0 227 0 0 4 0 0 0 o ■ 0 0 0 0 0 0 180 0 0 0 0 0
1989
300
528
1500
250
0
200
1990
350
550
1300
280
0
250
iff*" n ~ "
^
ECA/IHSD/IDPS/ENG/010/92 Page 31
TANZANIA TOGO TUNISIA UGANDA ZAIRE ZAMBIA Zimbabwe OTHERS AFRICA TOTAL AFRICA
0 2 0 0 0 0 0 191 642
0
201 612
0
211 613
0 12 0 0 0 0 0 2213 5,135
0
2414 5,204
0
2610 5,340
Source: FAO Yearbook on Production 1989. Volume 43, Page 315.
67. The importation and exportation figures on Tables 3.4 and 3.5 take on added significance when they are seen in the light that scarce foreign exchange is being spent by African countries for importing agricultural tools and implements that can be manufactured in the continent, given the low capacity under- utilization of most manufacturing enterprises(Table 3.2).
3.5. Production bottlenecks experienced by local manufacturers and suggested mechanisms for resolving the problems
68. Production bottlenecks experienced by local manufacturers in the region differ from country to country, but in general the following has been identified as production bottlenecks for the ATI industry ranging from small rural workshops to medium and large firms.
- Lack of raw materials, Inadequate designs,
Inadequate financial resources, Lack of technical know-how,
- Inadequate quality control and marketing - Small size of domestic market.
- Inappropriate designs
- Uncertain availability of spare parts and maintenance.
Lack of standardized products.
- Raising costs of raw materials.
Lack of trained personnel at middle management level.
Inadequate knowledge of associated industries at home and abroad.
69. The mechanism for solving the above cited bottlenecks should be jointly determined by the entrepreneurs and the governments of each country. However, decision makers in each country must assess and identify institutional mechanisms whereby:-
Appropriate technology is selected to suit local
i&iy;iii&wi;ss;^
ECA/IHSD/IDPS/ENG/010/92 Page 32
conditions.
Adequate supply of raw material, finance and skilled man
power is secured.
Supply of continuous information on product design and production processes are maintained.
Adequate supply of spare-parts and maintenance services
are guaranteed through the facilitation of credit.Other institutional supportive services such as tariff protection, guaranteed.
3-6. The role of existing institutional mechanisms for co ordinating the promotion and commercialization of agricultural tools and implements
70. With the widening of the industrial and technological base in
a developing country, the need for accurate classification and standardization of products also increases. In the context of ATI the widening of the industrial and technological base in a developing country makes the domestic market more competitive and this, in turn, increases the demand for better quality and standardized ATI products. Some African countries are making considerable efforts to increase the number of technical standards enacted and to deve1op an appropriate system o f qua1ity certification. This effort should definitely be encouraged and harmonisation with the African Regional Organization for Standardization (ARSO) is required.71. The basic function of the quality control and standardization office in each country is:
- To formulate, co-ordinate and supervise policies on the quality control certification and standardization of ATI; goods; harmonizing the interest of the Government with those of the industrial sectors and consumer.
To assure uniformity and rationality in the application of units of measurements used through the country.
To promote voluntary standardization activities.
To establish standards related to industrial materials and products; and
To facilitate and co-ordinate the participation of the country in international activities, in the fields of industrial activities, such as industrial standardization