REEL SERVO ADJUSTMENTS

Reel servo adjustments provide for adjusting the reel servo offset, supply and take-up reel load speeds, and tape loop position. The adjustments are interactive. Therefore they all should be performed together (Paragraph 3.8 must be performed in its entirety). Refer to Figure 3-7 for reel servo adjustment and test point locations.

3.8.1 Reel Servo Offset Adjustment Th e r e e I s e r v ^{0 0} f f set ad jus tme n t set s the triangle wave generator output.

currents through the reel motors when turn.

the dc reference level of This maintains balanced they are not commanded to 1. verify power supply voltages according to Paragraph 3.3.

2. Turn transport power off.

3. Disconnect the take-up reel servo motor leads at the motor.

4. Turn transport power back on.

5. Open the transport front door, disable the door interlock switch, and remove the supply reel tape.

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6. Press and release the LOAD/REW button on the TU78 control panel. Immediately turn the take-up reel three full turns by hand. This defeats activating load fault zero.

CAUTION

The specified duty cycle fo.r the vacuum and air pressure seleneids is intermittent, three minutes on and nine minutes eff. Therefere, the unit sheuld net be held in this mede fer over three minutes, after which the ceil sheuld be allowed to. ceol fer nine minutes.

7. with no reel on the supply motor hub (making it as light as possible), check the supply motor hub for motion.

There should be no motion at this time because the logic sees a small reel and does net act iva te the backwrap function.

8. If motion occurs, adjust potentiometer R76 on the reel servo PCBA for no supply reel hub motien.

NOTE

If R76 is adjusted, i t should be set first at the peint where the supply reel hub just starts to. turn in the clockwise directien, then backed eff until the reel hub stops turning.

9. Press and release the RESET button on the TU78 control panel.

10. Turn transport power off.

11. Reconnect the take-up reel motor leads.

12. Turn transport power back on.

3.8.2 Supply Reel Load Speed Adjustment using Handheld Tachemeter

1. Turn transport power off.

2. Connect reel servo PCBA test points TP60 (NAE) and TP69 (NSRF1) to TP49 (ground).

3. Turn transport power on. The supply reel should be rotating cleckwise.

4. Measure the supply reel speed directly in rpm with the handheld tachometer (PN 29-11635). Make sure the tachometer is fitted with the rubber cone type adapter.

To measure the supply reel speed, place the tip of the tachometer cone into the small dimple at the rear of the supply reel servo motor shaft and read the rpm directly from the tachometer LEOs. The reading should be in the 50 to 60 rpm range.

5. If the speed is out of tolerance, adjust potentiometer R52 on the reel servo PCBA for 55 rpm.

6. Turn transport power off and remove the ground jumpers.

without Handheld Tachometer

The followi ng is an al terna te supply reel load speed adj ustment for instances when a tachometer is not available.

1. On the supply hub, mount a 267 mm (10-1/2 in) reel of tape with the leader taped down to the reel.

2. Place a short piece of masking tape at a convenient point on the front panel trim, adjacent to the supply reel.

3. Place a short piece of masking tape on the supply reel adjacent to the masking tape affixed in step 2.

4. Turn transport power off.

5. Connect TP60 (NAE) and TP69 (NSRF1) on the reel servo PCBA to TP49 (ground).

6. Turn transport power on. The supply reel should rotate clockwise.

7. Observe the masking tape on the supply reel. Using a stop watch, time ten rotations of the supply reel masking tape as it passes the tape on the trim.

NOTE

Be sure to start and stop the stop watch when the two pieces of masking tape are coincident.

8. Observe the elapsed time on the stop watch. The display time should be between 12.0 seconds maximum (50 rpm) and 10.0 seconds minimum (60 rpm).

9. If the time displayed is out of tolerance (step 8), adjust potentiometer R52 on the reel servo PCBA for an 11 seconds (55 rpm) elapsed while performing steps 7 and 8.

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10. Turn transport power off.

11. Remove grounds from the reel servo PCBA and remove the masking tape.

3.8.3 Take-up Reel Load Speed Adjustment Using Handheld Tachometer

1. Turn transport power off.

2. Connect reel servo PCBA test points TP60 (NAE) and TP57 (NTRF) to TP49 (ground).

3. Turn transport power on. The take-up reel should rotate clockwise.

4. Measure the take-up reel speed directly in rpm wi th the handheld tachometer (PN 29-11635). Make sure the tachometer is fitted with the rubber cone type adapter.

To measure the take-up reel speed, place the tip of the tachometer cone into the small dimple at the rear of the take-up reel servo motor shaft, and read the rpm directly from the tachometer LEOs. The reading should be in the 162 to 198 rpm ran(;Je.

5. If the speed is out of tolerance, adjust potentiometer R91 on the reel servo PCBA for 180 rpm.

6. Turn transport power off and remove the ground jumpers.

without Handheld Tachometer

The following is an alternate take-up reel load speed adjustment for instances when a tachometer is not available.

1. Turn transport power off.

2. Connect TP60 (NAE) and TP57 (NTRF) to TP49 (ground) on the reel servo PCBA.

3. Turn transport pOvler on. The take-up reel should rotate clockwise.

4. Connect an oscilloscope input lead to TP43 (low tape sensor input) of the control M2 PCBA (Figure 3-6).

5. Observe the oscilloscope. The time between leading edges of two consecut i ve pul ses should be between 183. 7 ms maximum (162 rpm) and 150.3 ms minimum (198 rpm).

6. If the time displayed is out of tolerance (step 5), adjust potentiometer R9l on the reel servo PCBA for 167 m s ( 18 0 r pm) .

7. Turn transport power off. Remove the grounds and scope leads.

3.8.4 Tape Loop position Adjustment NOTES

1. Check, and adjust if necessary, all vacuum and pressure readings outl i ned in paragraph 3.6 before trying to adjust the loop positions.

2. If the loop positions are so far out of adjustment that interlock (fai I safe) is broken, then proceed to step I and execute the entire procedure. Otherwi se, proceed to step 23.

1. Turn transport power off.

2. Set control M2 PCBA maintenance switch Sl in the center position (Figure 3-6).

3. Set reel servo disable switch Sl, located on the reel servo PCBA (Figure 3-7) toward the rear (disable).

4. Connect control M2 PCBA test points TP62 (NINTLK) and TP7l (PNU return) to TP25 (ground).

5. Disconnect one capstan motor lead.

6 . Mo un t a full 26 7 mm ( 10 -1 /2 in) r eel 0 f tape w i tho u t cartridge on the supply hub. Open the buffer box door and hand thread the leader through the tape path. Wind about 9.1 m (30 ft) of tape on the take-up reel. Close the buffer box door.

7. Turn transport power back on. Vacuum and pressure comes on.

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8. Manually rotate the supply reel clockwise to put tape