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DEVELOPMENT OF SUPERCONDUCTORS FOR FUSION
P. Komarek
To cite this version:
P. Komarek. DEVELOPMENT OF SUPERCONDUCTORS FOR FUSION. Journal de Physique
Colloques, 1984, 45 (C1), pp.C1-111-C1-119. �10.1051/jphyscol:1984125�. �jpa-00223680�
JOURNAL DE
PHYSIQUEColloque C1, supplCment a u no
I,
Tome 45, janvier 1984 page C1-121ASSEMBLY AND COMMISSIONING OF T H E J E T MAGNETS
M. Huguet, J . R . L a s t , R. PEhlchen, J.A. Booth, D. Cacaut and A.P. P r a t t
JET
Joint Undertaking, CuZham, U.K.
RESUME
L'assemblage d e l ' a i m a n t t o r o Z d a l d e 384 t o n n e s , 380 MW e t 5 GJ e t d e s b o b i n e s p o l o i d a l e s d e 360 t o n n e s , 3200
IN,
e t 2 G J du Tokamak JET e s t d b c r i t . La m i s e e n s e r v i c e a i n s i que l e s p r e m i s r e s d b c h a r g e s a v e c plasma s o n t bgalement p r b s e n t b e s . ABSTRACTAssembly of t h e 384 t o n s , 380 ?&V, 5 G J t o r o i c i a l magnet and t h e 360 t o n s , 3200 PIW, 2 G J p o l o i d a l c o i l s o f t h e JET Tokamak i s d e s c r i b e d . Commissioning i n c l u d i n g f i r s t plasma p u l s e s i s a l s o r e p o r t e d .
INTRODUCTION
The J o i n t European T o r u s (JET) i s t h e l a r g e s t p r o j e c t i n t h e f i e l d o f n u c l e a r f u s i o n r e s e a r c h o f t h e EAEC and i t i s f i n a n c e d and s t a f f e d by t h e c o u n t r i e s o f t h e EEC p l u s Sweden and S w i t z e r l a n d . JET i s a Tokamal. d e s i g n e d t o o p e r a t e w i t h plasmas a p p r o a c h i n g t h o s e needed f o r a f u s i o n r e a c t o r . The JET o p e r a t i o n s t a r t e d a s p l a n n e d i n June 1983 and i s e x p e c t e d t o s t o p i n 1990. During t h i s p e r i o d , a d d i t i o n a l h e a t i n g power u s i n g n e u t r a l beams and r a d i o - f r e q u e n c y w i l l b e added. I n t h e l a t e r s t a g e s o f o p e r a t i o n Deuterium-Tritium plasmas w i l l b e g e n e r a t e d s o t h a t f u s i o n r e a c t i o n s can o c c u r and t h e h e a t i n g e f f e c t o f t h e Cx p a r t i c l e s c a n b e s t u d i e d . / I / .
The main p a r a m e t e r s o f t h e machine a r e g i v e n i n T a b l e I. The t o r o i a a l m a g n e t i c f i e l d (TF) i s g e n e r a t e d by 32 D s h a p e d c o i l s which have no b e n d i n g s t r e s s e s due t o t h e magnetic f i e l d . D e t a i l s o f t h e TF c o i l s h a v e a l r e a d y been r e p o r t e d / 2 , 3 / .
The p o l o i d a l f i e l d (PF) s y s t e m i n c l u d e s t h e primary winding o r c o i l no 1 c l o s e t o t h e machine a x i s which i n d u c e s t h e c u r r e n t i n t h e plasma. The c o u p l i n g between primary and plasma i s improved by means of a t r a n s f o r m e r c o r e w i t h e i g h t r e t u r n l i m b s . The o t h e r PF c o i l s n o s 2 , 3 and 4 c o n t r o l t h e plasma s h a p e and p o s i t i o n . The PF c o i l s and magnetic c i r c u i t have a l r e a d y been d e s c r i b e d / 4 / .
T a b l e I - Main p a r a m e t e r s o f JET and JET magnets
Plasma minor h o r i z . r a d . 1 - 2 5 m Plasma rainor v e r t . r a d . 2 - 1 0 m Plasma major r a d i u s 2 . 9 6 m '(ax f l a t t o p of p u l s e 20 s W t of a l l TF c o i l s 384 t o n s W t o f a l l PF c o i l s 360 t o n s B t of t r a n s f o r m e r c o r e 2700 t o n s W t of vacuum v e s s e l 100 t o n s TF c o i l s ( b a s i c p e r f o r n a n c e / f u l l performance)
Peak power 250/380 MW F i e l d a t plasma c e n t r e 2 . 8 / 3 . 4 T
C o i l c u r r e n t 53/66 kA
Energy p e r p u l s e 5 G J i n 30 s / 5 G J i n 20 s
4 v e r t i c a l
2 158 1 0 . 9 1
45 20 PF c o i l s - Type Number
F i e l d t y p e Number o f c o i l s W t a l l c o i l s t o n s O u t e r d i a m e t e r m Max c u r r e n t kA Pifax v o l t a g e t o e a r t h kV
1 m a g n e t i s i n g
8 90 2 . 1 7
40 20
2 v e r t / r a d i a l
2 2 8 4.84 45/20 20/3
3 m a c / v e r t / r a d
2 84 8 . 3 7 40/45/20 20/20/3
Article published online by EDP Sciences and available at http://dx.doi.org/10.1051/jphyscol:1984125
JOURNAL D E PHYSIQUE
I
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ASSEMBLY OF THE TOROIDAL FIELD MAGNET -.The TF c o i l s a r e o n e component o f t h e t o r o i d a l assembly which i n c l u d e s t h e
mechanical s h e l l s t r u c t u r e which s u p p o r t s t h e c o i l s a g a i n s t e l e c t r o r . ~ e c h a n i c a l f o r c e s and t h e vacuum v e s s e l which c o n t a i n s t h e plasma. The t o r n i d n l assembly is s p l i t i n t o 8 i d e n t i c a l s e c t o r s o r o c t a n t s each c o m p r i s i n g 4 TF c o i l s and one o c t a n t of t h e mechanical s t r u c t u r e and o f t h e vacuum v e s s e l .
Assembly s t a r t e d by f i t t i n g 1/2 o c t a n t o f t h e mechanical s t r u c t u r e i n t o a c r a d l e shaped j i g . Two TF c o i l s were t h e n lowered and l o c k e d i n p o s i t i o n i n g r o o v e s on t h e i n s i d e s u r f a c e o f t h e s t r u c t u r e ( f i g u r e 1). T h i s u n i t , was t h e n l i f t e d , r o t a t e d t o an u p r i g h t p o s i t i o n and f i x e d on o n e s i d e o f t h e s l i d i n g t a b l e of t h e o c t a n t assembly f i x t u r e . T h i s p r o c e d u r e was r e p e a t e d f o r t h e o t h e r 1/2 o c t a n t .
The o c t a n t of t h e vacuum v e s s e l , was t h e n i n s e r t e d on t h e c e n t r a l s u p p o r t o f t h e assembly f i x t u r e , and t h e 2 o u t e r t a b l e s r o t a t e d s o t h a t t h e 1/2 o c t a n t s of t h e s t r u c t u r e and c o i l s e n c l o s e d t h e v e s s e l , ( f i g u r e 2 ) . The two 1 / 2 o c t a n t s were t h e n b o l t e d and keyed t o g e t h e r t o e n s u r e a s t r o n g s h e a r j o i n t . A u x i l i a r i e s s u c h a s bus b a r s , w a t e r m a n i f o l d s , h o s e s and i n s t r u m e n t a t i o n were t h e n assembled.
A t t h e same t i m e , t h e m a g n e t i c c i r c u i t and t h e c e n t r a l p a r t of t h e m e c h a n i c a l s t r u c t u r e were b e i n g e r e c t e d i n t h e Torus H a l l . These p a r t s which i n c l u d e t h e lower and u p p e r r i n g s and c o l l a r s and t h e i n n e r c y l i n d e r were o p t i c a l l y a l i g n e d a s t h e y a r e t h e mechanical r e f e r e n c e f o r t h e whole machine.
Each completed o c t a n t w e i g h t i n g 120 t o n s was t r a n s f e r r e d i n t o t h e T o r u s H a l l by means o f a l a r g e C-shaped frame a b l e t o l i f t and h o l d t h e o c t a n t i n t h e u p r i g h t p o s i t i o n . The frame l i f t s an o c t a n t from t h e bottom and m a i n t a i n s i t i n an a c c u r a t e v e r t i c a l p o s i t i o n by means o f an a d j u s t a b l e r e s t r a i n i n g arm a t t h e t o p . The v e r t i c a l i t y of t h e c o i l s and t h e o c t a n t a s a whole h a s t o b e a c c u r a t e l y a d j u s t e d t o p e r m i t t h e i n s e r t i o n o f t h e o c t a n t i n t o i t s f i n a l p o s i t i o n ( f i g u r e 3 ) . The upper p a r t o f t h e C frame s t r u c t u r e w i t h t h e c r a n e hook a t t a c h m e n t i s above t h e u p p e r PF c o i l s t h u s a l l o w i n g t h e assembly o r d i s m a n t l i n g of an o c t a n t w i t h t h e PF c o i l s i n t h e i r p a r k e d p o s i t i o n .
The s t r a i g h t p a r t of e a c h TF c o i l f i t s i n t o a c y l i n d r i c a l groove on t h e i n n e r . c y l i n d e r , s o t h a t e a c h c o i l i s l o c a t e d and s u p p o r t e d . The c o i l s were i n i t i a l l y p r e s s e d mechanicalJy and t h e n m a g n e t i c a l l y u s i n g c u r r e n t s up t o 1 5 kA, a g a i n s t t h e i n n e r c y l i n d e r . I n t h i s way c e n t r e p e t a l f o r c e s o f 100 t o n s p e r TF c o i l were produced. A d d i t i o n a l shims which l o c a t e t h e c o i l s a l o n g t h e i r o u t e r c o n t o u r s were t h e n i n s e r t e d . The a c c u r a c y o f p o s i t i o n i n g i s a b o u t 0 . 4 mm f o r t h e s t r a i g h t p a r t and 1 mm f o r t h e o u t e r c o n t o u r . T h i s a c c u r a c y was n o t d i c t a t e d by f i e l d
p e r t u r b a t i o n s o r a s s o c i a t e d f o r c e s b u t by a s s e n b l y r e q u i r e m e n t s . I 1
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ASSEMBLY OF THE POLOIDAL FIELD COILSC o i l 1 c o n s i s t s o f 8 i d e n t i c a l s u b c o i l s s t a c k e d v e r t i c a l l y a t t h e c e n t r e of t h e machine. A f t e r m a n u f a c t u r e t h e c o i l s were s t a c k e d and shimmed u s i n g an epoxy p a s t e on t h e i r h o r i z o n t a l f a c e s t o g i v e good c o n t a c t and e n s u r e v e r t i c a l i t y . The 6 c e n t r a l c o i l s of t h e 8 were t h e n machined on t h e i r o u t s i d e d i a m e t e r on a v e r t i c a l a x i s l a t h e t o g i v e an a c c u r a t e s u r f a c e ( c y l i n d r i c a l w i t h i n 0 . 2 mm) f o r t h e i n n e r c y l i n d e r and TF c o i l s t o p r e s s a g a i n s t . A f t e r d e l i v e r y t h e 8 c o i l s were s t a c k e d i n t h e Assembly H a l l and d i m e n s i o n a l l y checked ( o u t e r s u r f a c e v e r t i c a l w i t h i n 0 . 5 mm) and b u s b a r s and w a t e r p i p e s were f i t t e d ( f i g u r e 4 ) . The complete s t a c k was
t r a n s p o r t e d by c r a n e t o t h e T o r u s H a l l and i n s e r t e d i n t o t h e c e n t r e of t h e Tokamak.
Type 2 c o i l s were completed a t t h e f a c t o r y r e a d y f o r assembly o n t o t h e Tokamak e x c e p t t h a t t h e l o w e r c o i l had t o b e t u r n e d o v e r u s i n g a s p e c i a l l y d e s i g n e d t o o l . Type 3 and 4 c o i l s were manufactured a s h a l f p a n c a k e s , p r e a s s e m b l e d a t t h e f a c t o r y , d i s m a n t l e d and d e l i v e r e d t o JET a s h a l f p a n c a k e s . The pancakes were s t a c k e d on an a l i g n m e n t t o o l i n t h e Assembly H a l l , c o a t i n g t h e m a t i n g s u r f a c e s w i t h epoxy r e s i n and a p o l y e s t e r o r g l a s s wool mat. When s t a c k i n g was c o m p l e t e , t h e pancakes were clamped and t h e epoxy r e s i n a l l o w e d t o c u r e a t room t e m p e r a t u r e . A f t e r c o m p l e t i o n o f w a t e r m a n i f o l d s and c o n n e c t i o n s t h e c o i l was h e a t e d , by c i r c u l a t i n g h o t w a t e r , a t 60 OC f o r 24 h o u r s , t o complete c u r i n g o f t h e pancake a d h e s i v e . The pancakes w e r e a l i g n e d w i t h i n
+
o r - 2 . 5 mn o f nominal r a d i u s and c o i l mounting p l a t e s were p o s i t i o n e d w i t h i n+
o r-
0 . 5 mm. To move t h e s e c o i l s t h e JET c r a n e i s equipped w i t h4 s e p a r a t e r o p e s which f i t i n t o s p e c i a l l i f t i n g p o i n t s s p a c e d around t h e c o i l p e r i p h e r y . The c o i l s were moved t o t h e T o r u s H a l l u s i n g t h i s 4 r o p e l i f t , which can a l s o b e u s e d f o r r a i s i n g and l o w e r i n g t h e c o i l s f o r m a i n t e n a n c e o p e r a t i o n s on t h e Tokamak.
I 1 1 - COMMISSIONING
F o r t h e t e s t s , of t h e TF magnet t h e c u r r e n t was p r o g r e s s i v e l y i n c r e a s e d u p t o 2 5 kA u s i n g a r e c t i f i e r u n i t f e d d i r e c t l y from t h e m a i n s , t h e n up t o 40 kA u s i n g t h e TF
f l y w h e e l g e n e r a t o r . A t t h i s c u r r e n t l e v e l each c o i l i s p r e s s e d towards t h e a x i s o f t h e machine w i t h a f o r c e o f 700 t o n s and an e n e r g y o f 1 . 2 GJ i s d e l i v e r e d d u r i n g a s i n g l e p u l s e t o t h e magnet, c a u s i n g a t e m p e r a t u r e r i s e of 1 5 OC a l o n g t h e narrow s t r a i g h t n o s e o f t h e c o i l s . The c o o l i n g w a t e r t e m p e r a t u r e peaks a p p r o x i m a t e l y one minute a f t e r t h e s t a r t o f t h e p u l s e and r e t u r n s t o i t s a v e r a g e l e v e l w i t h i n 3 m i n u t e s . The c o i l e x p a n s i o n h a s been measured i n t h e v e r t i c a l and r a d i a l d i r e c t i o n s and conforms t o c a l c u l a t e d v a l u e s c o n f i r m i n g t h a t b e n d i n g s t r e s s e s a r e e f f e c t i v e l y e l i m i n a t e d by t h e D s h a p e . During t h e s e t e s t s t h e c o i l s were p r o t e c t e d a g a i n s t e a r t h f a u l t s by a n e a r t h l e a k a g e d e t e c t o r , and a g a i n s t i n t e r n a l s h o r t c i r c u i t by a s y s t e m which compares t h e v o l t a g e o f a d j a c e n t c o i l s .
The PF c o i l s were t e s t e d a t 4 5 kV t o e a r t h and a t i n t e r t u r n v o l t a g e s between 565 and 2800 v o l t s / t u r n . The i n t e r t u r n t e s t was made by d i s c h a r g i n g a 4 5 VF c a p a c i t o r i n t o t h e c o i l . The ground i n s u l a t i o n t e s t s w i l l b e r e p e a t e d a f t e r t h e c o i l s have been f i l l e d w i t h w a t e r .
The PF c o i l s have been t e s t e d (and u s e d f o r plasma p r o d u c t i o n ) c o n n e c t e d t o t h e main power s u p p l y a t up t o h a l f t h e maximum c u r r e n t i n c o i l 1 and a t r e l a t i v e l y low c u r r e n t i n t h e o u t e r c o i l s w i t h o u t w a t e r c o o l i n g and w i t h o u t complete i n s t r u - m e n t a t i o n . These t e s t s showed f i e l d c o n f i g u r a t i o n s i n agreement w i t h c o m p u t a t i o n s . When t h e c o i l s a r e f i n a l l y t e s t e d a t f u l l power t h e f o l l o w i n g w i l l b e measured - v o l t a g e , c u r r e n t , ampere t u r n s , f l u x , f o r c e s , s t r e s s e s , d i s p l a c e m e n t s and tempera- t u r e - a t o t a l o f 250 measurement c h a n n e l s . The c o i l s w i l l a l s o have a s h o r t c i r c u i t d e t e c t o r which compares ampere t u r n s i n s i m i l a r c o i l s .
IV - COMBINED TESTS AND FIRST PLASMAS
Combined t e s t s o f t o r o i d a l and p o l o i d a l f i e l d s , which g i v e r i s e t o t w i s t i n g moments on t h e TF c o i l s , have o n l y been c a r r i e d o u t a t low l e v e l due t o t h e l i m i t e d t i m e a v a i l a b l e i n t h e e a r l y commissioning p h a s e . A t t h e s e l e v e l s (2000 t o n - m e t e r s , i . e . 1/10 of t h e maximum e x p e c t e d ) t h e o v e r a l l t w i s t i n g motion o f t h e machine i s i n a c c o r d a n c e w i t h c a l c u l a t i o n s .
On 25-26 J u n e 1983 t h e f i r s t plasma d i s c h a r g e s were g e n e r a t e d and peak plasma c u r r e n t s o f 100 kA o f d u r a t i o n 100 m s were measured. O p t i m i z a t i o n o f plasma c o n t r o l p a r a m e t e r s and improvements o f t h e vacuum v e s s e l i n t e r n a l w a l l c o n d i t i o n i n g l e d t o d i s c h a r g e s w i t h c u r r e n t s up t o 230 kA on 9 J u l y and 600 kA on 26 J u l y .
REFERENCES
/1/ The JET Design p r o p o s a l
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EUR 5516e, 1976/2/ The d e s i g n o f t h e TF c o i l s f o r t h e J o i n t European T o r u s , POHLCIIEN R . , HUGUET M . , BOOTH J . , 6 t h I n t . Conf. on Magnet Technology (fifT6) - B r a t i s l a v a 1977.
/3/ The m a n u f a c t u r e of t h e TF c o i l s f o r t h e J o i n t European T o r u s . POHLCHEN R . , BOOTH J . , HUGUET M., LEHR K . , BIEDER H . , SEILER D i r . 7 t h I n t . Conf. on Magnet Technology (MT7)
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K a r l s r u h e (1980)./4/ P o l o i d a l c o i l s and t r a n s f o r m e r c o r e f o r JET - Design and Manufacture LAST J . R . , CACAUT D . , PRATT A.P., RAUCH J . C . , FERRY P . J . , ARENSMANN U . , ALVAREZ A . , 1 2 t h SOFT, J f l l i c h .
Cl-124 JOURNAL
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PHYSIQUEF i g . 1 Assembly o f a TF c o i l i n F i g . 2 O c t a n t u n d e r c o n s t r u c t i o n . The t h e m e c h a n i c a l s t r u c t u r e . h a l f o c t a n t s a r e now r e a d y t o b e c l o s e d
around t h e vacuum v e s s e l i n t h e m i d d l e .
F i g . 3 T r a n s f e r o f a completed o c t a n t . The F i g . 4 PF c o i l 1 b e i n g s t a c k e d i n D shaped TF c o i l s a r e c l e a r l y v i s i b l e . On Assembly H a l l . The o u t e r s u r f a c e i s t h e r i g h t t h e o u t e r PF c o i l s a r e lowered i n c o v e r e d w i t h a low f r i c t i o n
a p a r k e d p o s i t i o n . m a t e r i a l .
F i g . 5 PF c o i l 4 b e i n g lowered o n t o t h e F i g . 6 The JET machine.
machine u s i n g t h e 4 r o p e f e a t u r e o f t h e c r a n e . A v e r t i c a l limb o f t h e magnetic c i r c u i t i s i n t h e f o r e g r o u n d .