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Preliminary investigation of the higher-order Ruddlesden-Popper phases for IT-SOFC cathodes

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Preliminary investigation of the higher-order Ruddlesden-Popper phases for IT-SOFC cathodes

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Preliminary Investigation of the Higher-Order Ruddlesden-Popper

Phases for IT-SOFC Cathodes, La

n+1

Ni

n

O

3n+1

(n = 2 and 3)

G. Amow1 and I.J. Davidson2

1

Defence Research and Development Canada – Atlantic, Ottawa, Ontario, Canada

2

National Research Council Canada (ICPET), Ottawa, Ontario, Canada

ABSTRACT

The Ruddlesden-Popper phase, La2NiO4+δ, has generated much interest as

an alternative cathode material to the conventionally used perovskite-based materials, La1-xSrxBO3 (B = Mn, Co), particularly in the

intermediate temperature range (873-1073 K). This is largely due to a combination of good electrical conductivity with high oxide-ion diffusion coefficients in this temperature range.

In a previous study, however, the degradation of La2NiO4+δ into a mixed

Ni2+/Ni3+ impurity phase was reported when subjected to prolonged heating at 1173K for two weeks. This has been attributed to the favourable stability of the Ni3+ ion at lower temperatures (T < 1273K) compared to the predominant Ni2+ present in this phase. We report here the results of an investigative study of the higher-order, mixed Ni2+/Ni3+ Ruddlesden-Popper phases Lan+1NinO3n+1 (n = 2 and 3) for possible use as

cathodes in intermediate solid-oxide fuel cells. Details regarding the preparation and subsequent characterization of the Lan+1NinO3n+1 (n = 2

and 3) phases by x-ray diffraction, oxygen content determination, electrical conductivity, thermal stability and area specific resistance measurements on symmetrical LSGM cells will be presented.

INTRODUCTION

The Ruddlesden-Popper phase, La2NiO4+δ, has been the source of much attention as a

potential cathode material for intermediate temperature (873 – 1073 K) solid-oxide fuel cells (IT-SOFCs) (1-6). This material exhibits good electrical conductivity ~ 100 S/cm at 600-650 K (7-9). However, the aspect which makes these materials most attractive for the intended application is the fast oxide-ion conductivity observed below 1273 K. Isotopic exchange depth profiling measurements have shown that the oxide-ion diffusion coefficients are at least an order of magnitude larger than the three-dimensional conventional perovskites such as LSCF (3,4). The origin of the enhanced oxide-ion conductivity is a consequence of the layered structure, which is composed of alternating perovskite and rock-salt layers, as shown in Fig. 1. Studies have shown that excess oxygen can be accommodated in the interstitial sites of the rock-salt layers as defects (10,11); it is these excess oxide-ions, which are highly labile that are responsible for the enhanced oxide-ion conductivities observed in this class of materials. In a previous study, however, it was shown that prolonged thermal treatment of the La2NiO4+δ phase at 1173K

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resulted in a mixed Ni2+/Ni3+ impurity phase (12). This is due to the preferential stability of the Ni3+ ion relative to the Ni2+ ion at temperatures below 1273 K.

Fig. 1. Illustration of Ruddlesden-Popper members, Lan+1NinO3n+1 (n = 1,2 and 3).

The higher-order phases, La3Ni2O7+δ (n = 2) and La4Ni3O10+δ (n = 3) (where n = number

of perovskite blocks as shown in Fig. 1) are mixed Ni2+/Ni3+ phases with nickel oxidation states of +2.5 and +2.67 respectively for δ = 0. The relative stability of the Ni3+ ion is reflected by the decreasing temperature conditions required to synthesize these materials (13,14). Consequently, these materials are expected to be more thermally stable over time in the intermediate temperature range of operation of the fuel cell than the parent phase, La2NiO4+δ. As in the La2NiO4+δ phase, the electrical conductivity for these phases

originates from the Ni-O-Ni interactions in the perovskite layer. With the increase of the number of perovskite layers from n = 1 to 3, the electrical conductivity is expected to increase in the intermediate temperature range; indeed, a previous study has shown La4Ni3O10+δ to be metallic over the range 293 – 1240 K (15).

The aim of this study was to synthesize and characterize the La3Ni2O7+δ (n = 2) and

La4Ni3O10+δ (n = 3) phases for IT-SOFC cathode-use through structural and oxygen

content analysis, thermal stability, electrical conductivity, and electrode performance in symmetrical cells with La0.9Sr0.1Ga0.8Mg0.2O3-δ (LSGM) as the electrolyte.

EXPERIMENTAL

Synthesis: The Lan+1NinO3n+1 (n = 0, 1, 2) phases were prepared by the Pechini method.

Stoichiometric amounts lanthanum- and nickel-nitrate were weighed out and dissolved in water, to which calculated amounts of excess citric acid and ethylene glycol were added. The solution was then evaporated to form a gel, which was then placed to dry overnight under vacuum at 453 K. The dried gel, obtained in this manner, was subsequently ground and pre-fired at 1023K for 4 hrs in air to remove unwanted organic residues. Pellets were then made for each composition and single-phase materials were obtained by firing under the following conditions in TABLE 1.

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TABLE 1: Summary of synthesis conditions for the n = 1, 2, and 3

Ruddlesden-Popper phases

Sample T(K) Total Time

La2NiO4+δ 1423 6 hrs

La3Ni2O7+δ 1373 2 days

La4Ni3O10+δ 1323 6 days*

*With one intermediate grinding.

Structural Analysis and Phase Purity Determination: Routine structural anlaysis and

phase-purity identification was performed with a CuKα equipped Bruker D8 x-ray diffractometer.

Oxygen Content Determination: A Setaram SETSYS Evolution thermogravimetric

analyzer was used for oxygen content determination by reduction under flowing 5%H2-Ar gas. The samples (~ 50 mg) were heated to 1273 K and the weight losses

observed were used to calculate the oxygen content based on nominal metal contents.

Electrical Conductivity: Measurements were performed in static air from 1173K to RT

by the van der Pauw method. Typical samples sizes were ~ 12mm x ~12 mm x ~1.5-2mm thick. The theoretical density for the measured La2NiO4+δ samples was > 85%. Due to the

low temperature preparation conditions, pellets of the La3Ni2O7+δ and La4Ni3O10+δ phases

were cold isostatic pressed at 250MPa to yield ~ 54% theoretical density after sintering.

Impedance Spectroscopy: Inks of all three phases were prepared by mixing ball-milled

powders with ethylene glycol. These were then coated onto both sides of LSGM electrolyte pellets, which were obtained by sintering pressed pellets at 1773K for six hours in air to yield a theoretical density of > 97%. The coated pellets were then fired at 1173K for six hours in air to promote adhesion of the ink onto the electrolyte pellet. The electrode performances were subsequently determined by a two-probe a.c. impedance method with a Solartron 1260 impedance analyzer. An a.c. signal of 50 mV was applied and data were collected between 15 MHz to 0.01 Hz in static air from 1173K to RT.

RESULTS AND DISCUSSION

The samples prepared with the conditions described in Table 1 resulted in single-phase materials as shown by the x-ray diffraction patterns in Fig. 2. The oxygen content trends for the prepared materials show hyperstoichiometry for the La2NiO4+δ phase with δ =

0.15, whereas oxygen deficiency for the La3Ni2O7+δ and La4Ni3O10+δ phases was found

with δ = -0.05 and -0.22 respectively by thermogravimetric analysis under reducing conditions.

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10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 0 50 100 150 200 250 300 La4Ni3O9.78 La3Ni2O6.95 La2NiO4.15 Int ens it y ( ar b. uni ts ) 2θ (o )

Fig.2. X-ray diffraction patterns of phase pure La2NiO4.15, La3Ni2O6.95 and La4Ni3O9.78

The electrical conductivity for all three phases are shown in Fig. 3. Taking into consideration the relatively low theoretical densities of ~54% for the n =2 and 3 samples used for the measurement, the electrical conductivities for these phases are likely to be significantly higher than La2NiO4.15 as shown. On this basis together with the progressive

increase of perovskite layers, the electrical conductivity is expected to systematically increase from n = 1 to 3 due to the increasing Ni-O-Ni interactions responsible for the electrical conduction pathways. Such a systematic trend with n has been found in the low temperature regime < 300K (13). 250 500 750 1000 1250 20 40 60 80 100 120 140 160 180 200 ~54% dense ~54% dense 85% dense La2NiO4.15(5) La 3Ni2O6. 95 La4Ni3O9. 78 σ (S /c m ) T( K) 0 200 400 600 800 T(oC)

Fig.3. Electrical conductivity vs. temperature for the La2NiO4.15, La3Ni2O6.95 and

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The normalized area-specific resistance for symmetrical cells with LSGM as the electrolyte is shown in Fig. 4. From this data, the La4Ni3O9.78 coated pellet has lowest

area-specific resistance with an activation energy of Ea = 1.36 eV followed by

La3Ni2O6.95 and La2NiO4.15 with Ea = 1.24 eV and 1.27 eV respectively. The observed

trend appears to be related to the systematic increase of the electrical conductivity more so than the oxygen stoichiometry trends in these materials.

0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 -1.0 -0.5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 La 2NiO4.15 La3Ni2O6.95 La 4Ni3O9.78 lo g ( A re a-S p ec if ic R es is tan ce ) 10 00/T (1/K) 900 800 700 600 500 T (oC)

Fig.4. log (Area-specific Resistance) vs. 1000/T for La2NiO4.15, La3Ni2O6.95 and

La4Ni3O9.78 symmetrical cells with LSGM electrolyte.

The thermal stability of La3Ni2O6.95 and La4Ni3O9.78 was studied by annealing small

pellets ~ 8 mm in diameter in air at 1173 K for two weeks. Unlike the La2NiO4+δ phase,

no impurity formation was observed under these conditions.

SUMMARY AND CONCLUSIONS

In this study, the higher-order Ruddlesden-Popper phases La3Ni2O6.95,La4Ni3O9.78 were

investigated for possible use as cathodes in IT-SOFCs. These two phases have significantly improved electrical conductivity behaviour as the number of perovskite blocks is progressively increased from n = 1 to 3. Furthermore, their improved longer-term thermal stability and electrode performance when LSGM is used as an electrolyte makes them more viable than La2NiO4+δ as cathode materials for IT-SOFCs.

REFERENCES

1. J.M. Bassat, E. Boehm, J.C. Grenier, F. Mauvy, P. Dordor and M. Pouchard in

Fifth European Solid Oxide Forum Proceedings, J. Huijsmans, Editor, p. 586,

European Fuel Cell Forum, Lucerne, Switzerland, (2002).

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2. S. J. Skinner, C. N. Munnings, G. Amow, P. Whitfield, and I. Davidson in

SOFC-VIII, M. Dokiya and S. C. Singhal, Editors, PV2003-07, p. 552. The

Electrochemical Society, Paris, (2003).

3. C.K.M. Shaw, J.A. Kilner in Fourth European Solid Oxide Forum Proceedings, A.J. McEvoy, Editor, p. 611, European Fuel Cell Forum, Lucerne, Switzerland, (2000).

4. E. Boehm, J.M. Bassat, F. Mauvy, P. Dordor, J.C. Grenier and M. Pouchard

Fourth European Solid Oxide Forum Proceedings, A.J. McEvoy, Editor, p. 717,

European Fuel Cell Forum, Lucerne, Switzerland, (2000).

5. G. Amow, P. Whitfield, I. Davidson, R. P. Hammond, C. Munnings, and S. J. Skinner in Solid State Chemistry of Inorganic Materials IV, M. Greenblatt and M. S. Whittingham, Editors, Volume 755, p.347, The Materials Research Society, Boston, Massachusetts, USA, (2003).

6. S.J. Skinner and J.A. Kilner, Solid State Ionics, 135, 709-712 (2000).

7. P. Ganguly and C.N.R. Rao, Materials Research Bulletin, 8, 405 (1973).

8. J.M. Bassat, P.Odier and J.P. Loup, Journal of Solid State Chemistry, 110, 124-135 (1994).

9. S. Nishiyama, D. Sakaguchi and T. Hattori, Solid State Communications, 94(4), 279-282 (1995).

10. D.E. Rice and D.J. Buttrey, Journal of Solid State Chemistr, 105, 197-210 (1993).

11. J.D. Jorgensen, B. Dabrowski, S. Pei, D.R. Richards and D.G. Hinks, Physical

Review B, 40(4), 2187-2199 (1989).

12. G. Amow, P. S. Whitfield, I. J. Davidson, C.N. Munnings and S.J. Skinner.

Journal of Ceramics International, 30(7), 1635-1639 (2004).

13. Z. Zhang and M. Greenblatt, Journal of Solid State Chemistry, 117, 236-246 (1995).

14. Z. Zhang, M. Greenblatt and J.B. Goodenough, Journal of Solid State Chemistry,

108, 402-409 (1994).

15. V.V. Vashuk, O.P. Ol’shevskaya, V.F. Savchenko and E. Ya. Puchkaeva,

Figure

Fig. 1. Illustration of Ruddlesden-Popper members, La n+1 Ni n O 3n+1  (n = 1,2 and 3)

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