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Alternative method of determination of heat of hydration by isothermal conduction calorimetry

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Alternative method of determination of heat of hydration by isothermal conduction calorimetry

(2)

Alternative Method of Determination of

Heat of Hydration by Isothermal

Conduction Calorimetry (Final Version)

Round Robin Results and

Recommendations

(3)

Background

 ASTM has introduced isothermal conduction

calorimetry (ICC) as standard C1702 to provide an alternative method of determining heat of hydration of cements.

 The method is simpler, safer and faster than A3004-B7 (ASTM C186).

 In principle, it is equally or more accurate.

 No round-robin testing of the method in the standard has been done.

 Work reported here was done to test the method and determine if it should be incorporated in CSA A3004.

(4)

Isothermal Conduction Calorimetry

 Calorimeter holds samples at constant temperature and measures heat flow during the hydration reaction.

 Difference in heat flow between sample and inert control is reported by instrument.

 Inert control must have same heat capacity as sample

(5)

Types of Sample Mixing and Their

Implications

ASTM allows external or internal mixing of the

samples to support legacy instruments.

• Modern instruments either allow both types of mixing or are internal mixing only.

External mixing can create transient signals

when the sample is placed in the instrument.

Temperature differences between the sample

and instrument can also create transients

ASTM uses secondary tests to measure the

heat of mixing and compensate for the effects

of external mixing

(6)

Participants

11 Participants in total, including:

• Universities in Canada, U.S. and Germany

• Cement manufacturers

• Equipment suppliers

Additional participants lost due to economic

downturn

Three different instruments used, but almost

all results are from TA TamAir

(7)

Round Robin Scope

Four ICC heat of hydration tests on each of

four cements (3 GU {similar to US Type I}, 1

ternary blend) at 0.5 w/cm ratio.

Heat of mixing measured 4 times using

calcium carbonate as the solid, rather than

cement.

Temperature rise as the cement was

hydrated in an insulated box measure 4 times

for each sample.

• Temperature rise data was converted to heat of hydration during the first 60 minutes of the

(8)

Round robin calculations

External heat of hydration was calculated as:

Total Heat = ICC Heat of Hydration(>60 minutes) + Temperature Rise Heat(≤60 minutes)

Internal heat of hydration was calculated as:

Total Heat = ICC Heat of Hydration – Heat of Mixing

Heat of Mixing was not included in the

external mixing calculation as it was already

removed by the use of the Temperature Rise

Heat

(9)

Overview of Results

Some participants supplied data for both the

internal and external mixing methods and are

analyzed separately

IRC did a second set of isothermal

calorimetry runs 6 months after the original

ones, which were also analyzed separately

Not all requested data was returned:

• Best participation for calorimetry measurements, but not all participants did four measurements of each cement

• Lowest participation for the heat of mixing measurement

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Ancillary Test Results

Heat of Hydration from initial temperature rise

reasonably consistent

Cement # Tests Heat of Hydration @ 60

minutes (J/g) Standard Deviation (J/g) A 18 15.0 1.5 B 17 19.6 2.0 C 17 18.8 2.4 D 16 15.2 1.5

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Ancillary Test Results

Heat of Mixing Results highly variable

• 2 internal mixing sets: 0.35 J/g ± 0.13 J/g on average, but one result 6.75 J/g.

• 2 external mixing sets: 5.5 J/g ± 1.6 J/g

• 4 external mixing sets: average negative heats of mixing!

External mixing results may have been

affected by temperature differences (external

environment, heat due to skin contact):

• 1o C ≈ 3 J/g heat difference

• temperatures lower than instrument produce negative heat flow

(12)

7 day Heat of Hydration Results

Cement A (GU)

(13)

7 day Heat of Hydration Results

Cement A (GU)

(14)

7 day Heat of Hydration Results

Cement A (GU)

(15)

7 day Heat of Hydration Results

Cement A (GU)

(16)

7 day Heat of Hydration Results

Cement A (GU)

(17)

7 day Heat of Hydration Results

Cement A (GU)

(18)

7 day Heat of Hydration Results

Cement A (GU)

(19)

7 day Heat of Hydration Results

Cement B (GU)

(20)

7 day Heat of Hydration Results

Cement C (GU)

(21)

7 day Heat of Hydration Results

Cement D (Ternary Blend)

(22)

7 day Heat of Hydration Results

Cement D (Ternary Blend)

(23)

7 day Heat of Hydration Results

Cement D (Ternary Blend)

(24)

Summary of Results

 Measuring heat of hydration by isothermal conduction calorimetry produces results that are similar to those produced by A3004-B7 (C186).

• It will take some time before a direct comparison is possible. CCRL is just beginning to ask participants to run isothermal conduction calorimetry.

 If either external or internal mixing is used, lab to lab variations are better than those from CCRL C186 round robin (similar standard deviations, but fewer outliers)

 If only internal mixing is used, lab to lab variations appear to be much better than those from C186

(25)

Additional Comments

ASTM C802 for inter-laboratory test programs

suggests that external and internal mixing

results need to be considered separately

• Insufficient internal mixing data for full precision statement, but preliminary values promising

• Variation in external mixing results higher than desirable

External mixing by hand may produce strong

operator effects

All round robin ICC use either internal mixing

(26)

Recommendations

1. Implement an alternative method of measuring heat of hydration based on isothermal conduction

calorimetry

• Results as good or better than A3004-B7

• Safer, simpler, easier test

• Compatibility with ASTM C1702 2. Allow only internal mixing

• Significantly better reproduceability, simpler protocol

• Minor investment in additional equipment required 3. A standard listing of material heat capacities is

(27)

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