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Alternative method of determination of heat of hydration by isothermal conduction calorimetry
Alternative Method of Determination of
Heat of Hydration by Isothermal
Conduction Calorimetry (Final Version)
Round Robin Results and
Recommendations
Background
ASTM has introduced isothermal conduction
calorimetry (ICC) as standard C1702 to provide an alternative method of determining heat of hydration of cements.
The method is simpler, safer and faster than A3004-B7 (ASTM C186).
In principle, it is equally or more accurate.
No round-robin testing of the method in the standard has been done.
Work reported here was done to test the method and determine if it should be incorporated in CSA A3004.
Isothermal Conduction Calorimetry
Calorimeter holds samples at constant temperature and measures heat flow during the hydration reaction.
Difference in heat flow between sample and inert control is reported by instrument.
Inert control must have same heat capacity as sample
Types of Sample Mixing and Their
Implications
ASTM allows external or internal mixing of the
samples to support legacy instruments.
• Modern instruments either allow both types of mixing or are internal mixing only.
External mixing can create transient signals
when the sample is placed in the instrument.
Temperature differences between the sample
and instrument can also create transients
ASTM uses secondary tests to measure the
heat of mixing and compensate for the effects
of external mixing
Participants
11 Participants in total, including:
• Universities in Canada, U.S. and Germany
• Cement manufacturers
• Equipment suppliers
Additional participants lost due to economic
downturn
Three different instruments used, but almost
all results are from TA TamAir
Round Robin Scope
Four ICC heat of hydration tests on each of
four cements (3 GU {similar to US Type I}, 1
ternary blend) at 0.5 w/cm ratio.
Heat of mixing measured 4 times using
calcium carbonate as the solid, rather than
cement.
Temperature rise as the cement was
hydrated in an insulated box measure 4 times
for each sample.
• Temperature rise data was converted to heat of hydration during the first 60 minutes of the
Round robin calculations
External heat of hydration was calculated as:
Total Heat = ICC Heat of Hydration(>60 minutes) + Temperature Rise Heat(≤60 minutes)
Internal heat of hydration was calculated as:
Total Heat = ICC Heat of Hydration – Heat of Mixing
Heat of Mixing was not included in the
external mixing calculation as it was already
removed by the use of the Temperature Rise
Heat
Overview of Results
Some participants supplied data for both the
internal and external mixing methods and are
analyzed separately
IRC did a second set of isothermal
calorimetry runs 6 months after the original
ones, which were also analyzed separately
Not all requested data was returned:
• Best participation for calorimetry measurements, but not all participants did four measurements of each cement
• Lowest participation for the heat of mixing measurement
Ancillary Test Results
Heat of Hydration from initial temperature rise
reasonably consistent
Cement # Tests Heat of Hydration @ 60
minutes (J/g) Standard Deviation (J/g) A 18 15.0 1.5 B 17 19.6 2.0 C 17 18.8 2.4 D 16 15.2 1.5
Ancillary Test Results
Heat of Mixing Results highly variable
• 2 internal mixing sets: 0.35 J/g ± 0.13 J/g on average, but one result 6.75 J/g.
• 2 external mixing sets: 5.5 J/g ± 1.6 J/g
• 4 external mixing sets: average negative heats of mixing!
External mixing results may have been
affected by temperature differences (external
environment, heat due to skin contact):
• 1o C ≈ 3 J/g heat difference
• temperatures lower than instrument produce negative heat flow
7 day Heat of Hydration Results
–
Cement A (GU)
7 day Heat of Hydration Results
–
Cement A (GU)
7 day Heat of Hydration Results
–
Cement A (GU)
7 day Heat of Hydration Results
–
Cement A (GU)
7 day Heat of Hydration Results
–
Cement A (GU)
7 day Heat of Hydration Results
–
Cement A (GU)
7 day Heat of Hydration Results
–
Cement A (GU)
7 day Heat of Hydration Results
–
Cement B (GU)
7 day Heat of Hydration Results
–
Cement C (GU)
7 day Heat of Hydration Results
–
Cement D (Ternary Blend)
7 day Heat of Hydration Results
–
Cement D (Ternary Blend)
7 day Heat of Hydration Results
–
Cement D (Ternary Blend)
Summary of Results
Measuring heat of hydration by isothermal conduction calorimetry produces results that are similar to those produced by A3004-B7 (C186).
• It will take some time before a direct comparison is possible. CCRL is just beginning to ask participants to run isothermal conduction calorimetry.
If either external or internal mixing is used, lab to lab variations are better than those from CCRL C186 round robin (similar standard deviations, but fewer outliers)
If only internal mixing is used, lab to lab variations appear to be much better than those from C186
Additional Comments
ASTM C802 for inter-laboratory test programs
suggests that external and internal mixing
results need to be considered separately
• Insufficient internal mixing data for full precision statement, but preliminary values promising
• Variation in external mixing results higher than desirable
External mixing by hand may produce strong
operator effects
All round robin ICC use either internal mixing
Recommendations
1. Implement an alternative method of measuring heat of hydration based on isothermal conduction
calorimetry
• Results as good or better than A3004-B7
• Safer, simpler, easier test
• Compatibility with ASTM C1702 2. Allow only internal mixing
• Significantly better reproduceability, simpler protocol
• Minor investment in additional equipment required 3. A standard listing of material heat capacities is