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krd/mes/5/89

ECA REVIEW OF DEVELOPMENT TRENDS IN THE MANGANESE

INDUSTRY (1980-1988) AND PROSPECTS FOR THE 1990S

ECA/MULPOC/LUSAKA OCTOBER, 1989

(2)

TABLE OF CONTENTS

Pase

INTRODUCTION |

SUMMARY OF THE REVIEW 3

WORLD MANGANESE RESOURCES , 5

PRODUCTION OF MANGANESE ORE .4

INTERNATIONAL TRADE IN MANGANESE ORE . Cj

INTERNATIONAL TRADE IN MANGANESE METAL I 5

PRICES IN THE MANGANESE INDUSTRY Itf

CD

(3)

LIST OF TABLES

Page

1. WORLD PRODUCTION OF MANGANESE ORE 1

2. WORLD EXPORTS OF MANGANESE ORE lO

3. WORLD IMPORTS OF MANGANESE ORE (7.

4. WORLD EXPORTS OF MANGANESE METAL |^

5. WORLD IMPORTS OF MANGANESE METAL Q

(ii)

(4)

- 1

INTRODUCTION

This draft review of development trends in the manganese industry

(1980-1988) and prospects for the 1990s was prepared by the ECA/MULPOC/Lusaka, It is a desk study based on data and information derived from the Central

Statistics Office (CSO), the University of Zambia, School of Mines, and

the Zambia Consolidated Copper Mines Limited (ZCCM).

The data and information obtained from the institutions stated above

for the preparation of the review was found to be inadequate for detailed

coverage of the subject. Up-to-date and relevant publications on the

manganese industry are not available in Lusaka either because Zambia is

not an important participant in the manganese industry or foreign exchange

to import such publications by local institutions is limited.

Furthermore, in the course of preparing this review, opportunities

were not provided for consultations with relevant representatives of the

manganese industry, subregional economic institutions and governments in

the African region, to review the present state of the African manganese

industry and establish its priorities for the future. Thus, the present

review could vastly be improved when either relevant institutions provide

information to the MULPOC Office or opportunities for obtaining such

information from relevant countries and institutions in the region arise.

In the review, the countries of the world have been grouped in

geographical regions according to the area of responsibility of the United

Nations regional commissions: the Economic Commission for Africa (ECA);

the Economic Commission for Europe (ECE); the Economic Commission for Latin

America and the Caribbean (ESLAC); the Economic and Social Commission for

Asia and the Pacific (ESCAP) and the Economic and Social Commission for for Western Asia (ESCWA).

(5)

The writer wishes to record his deep appreciation to Messrs:

Edwin M. Koloko, Director of Corporate Planning (ZCCM); Peter Freeman,

Consulting Geologist (ZCCM); Henry Mumba, Economist (ZCCM); Muta Mumba,

Senior Lecturer (School of Mines); and Mrs. J.S. Mulenga, Chief Librarian,

Central Statistics Office (CSO) for the kind assistance generously provided

in the preparation of this draft review.

(6)

SUMMARY OF THE REVIEW

Manganese is considered a strategic mineral whose primary use is in

the manufacture of steel where it has no economic substitute. Relatively

small quantities of manganese are also used in the chemical industries as

catalysts and oxidisers, as well as in the manufacture of batteries.

Nearly ninety nine per cent of the world's manganese reserves are

reported to be located, in order of importance, in South Africa (78.5%), the

Soviet Union, Gabon, Australia, Brazr'.l and China.' With the exception of Brazil, the major manganese consuming nations of the western world have no

indigenous manganese resources, and thus depend on Australia, West and South

Africa, for their manganese requirements.

The seven largest manganese ore producers during 1980 to 1987

accounted for over ninety per cent of the world total and were ranked as the

Soviet Union, South Africa, Brazil, Gabon, Australia, China and India. The

main manganese ore exporters were: Sou'zh Africa, Gabon and Ghana in the

African region; the Soviet Union in the ECE region; Brazil and Mexico in the ECLAC region; and Australia and India in the ESCAP region. On the other hand, the main importers of manganese ore during the period under review were

several countries of the ECE region and some few countries in the ESCAP

region. Japan was the most important importer of manganese ore in the world.

During the period 1980 to 1987, international trade in manganese ore

declined substantially due to the depressed state of the steel industry and the continued decrease of manganese use per unit of steel production.

International trade in manganese metal ranged from nearly 40,000 to 51,000 metric tons during the period 1980 to 1987. The Republic of

(7)

South Africa was the most important exporter of manganese metal with an

annual average of 64.3% of world exports. The ECE countries were estimated

to have accounted for over 93.0% of world imports. The dominance of the

Republic of South Africa on the supply of manganese metal especially to

the ECE countries constitutes one of the factors explaining some of the

ECE countries opposition to trade sanctions against the Republic of South

Africa because of its apartheid practices.

Unfortunately, no statistics on prices of'manganese ore or metal

were available to the writer of this draft review. The 1988 "Mining Annual

Review" reports, however, that in real terms, manganese prices have

declined since the 1950s partly because of the (il)health of the steel

industry and the continuing decline of manganese use per unit of steel

production. Hence, the prospects for the manganese industry, in 1990s

seem uncertain.

(8)

WORLD MANGANESE RESOURCES

It is estimated that nearly ninety nine per cent of the world's manganese

reserves are located, in order of importance, in South Africa (78.5%), the

Soviet Union, Gabon, Australia, Brazil and China!.'. South Africa's

manganese reserves are reported as massive at over eleven billion metric tons of potential mineable material—2/ but political considerations have

limited their development opportunities. Unquantifiable amounts of

manganese lie beneath the sea bed in the form of nodules, but the existing

price structure of manganese will almost certainly prevent any commercial

development of these resources in the forseable future. With the exception

of Brazil, the major manganese con; iming nations of the western world

have no indigenous manganese resources, and thus depend on Australia,

West and South Africa for their manganese requirements.

_1/ Engineering and Mining Journal, Ilarch 1987 page 59.

2/ 1985 Mining Annual Review, page 90.

(9)

_ 6 -

PRODUCTION OF MANGANESE ORE

The seven largest manganese ore producers account for over ninety per cent of the world's total and are ranked as the Soviet Union, South Africa, Brazil, Gabon, Australia, China and India (Table 1). During the period 1980 to 1987 the world manganese ore production was generally constant with the notable exceptio- of South Africa where production successifvely declined most probably because of political reasons.

Manganese ores find markets as feedstock for three basic industries:

steel making, chemicals and batteries. Steel makers take by far the largest tonnage, 95% of total, primarily in the form of ferromanganese (78%Mn) or silicomanganese (SiMn) smelted from manganese ore. Improved metallurgical technology has over the years resulted in overall reduction in consumption of manganese by the steel industry as measured by the weight of manganese

per unit of steel produced.

Chemical grades of manganese ore range from 74% to 84% manganese oxide and are used as catalysts and oxiders. Some of the higher quality natural.chemical-grade manganese ores provide direct competition for manufactured chemical and electrolytic manganese oxides.

■ .*

Battery-grade manganese ores typically contain 78% to 85% manganese

oxide and can be used in ordinary dry-cell batteries. These manganese ores

are r.eported to command a market price of about three times higher than

the metallurgical grade manganese ore for the steel industry.

(10)

- 7

TABLE 1: WORLD PRODUCTION OF MANGANESE ORE (thousand tonnes)

ECA REGION

Gabon

Ghana

Morocco

South Africa Metallurgical

Chemical

Zaire .

ECE REGION

Australia^./

Bulgaria

Czecho slovakia—'

Greece

Hungary-

Italy

Romania

USA

USSR

Turkey

Yugoslavia

% Metal Content

(50%)

(40%)

(50%)

(40%)

(55%)

(48%)

(?)

(30%)

(17%) (50%)

(3O%0

(30%)

(22%)

(10%)

(35%)

(40%)

(34%)

1980

2147

250

131

5695

367

6

58

49

1*

6

83

9

82*

158

9750

42

30

1981

1488

223

110

5040

341

18

56

45

1*

6

71

9

82*

159

9150

15

31

1982

1511

160

97

5217

338

-

62

45

1*

6

83

9

82*

29

9821

7

27

1983

1762

173

74

2628

259

2

65

45

1*

5

59

7

78*

30

9876

3

32

1984

2021

287

59

2858

192

31

67

45

1*

5

67

10

66*

80

10089

43

21

1985

2349

316

44

3443

158

37

60

38

1*

5

62

8

68*

18

9900

11

32

1986

2440

259

40

3564

156

1

59

37

1*

5

62

6

67*

13

9300

8

41

1987

2216

254

43

2767

125

57

38

l-,v

..

70

4

65*

...

9400

7

41

(11)

TABLE 1: WORLD PRODUCTION OF MANGANESE ORE (Cont'd)

ECLAC REGION

Argentina

irazil

Chile

Mexico

ESCAP REGION

Australia

China

India

Indonesia

Japan

Philippines

Thailand

(30%)

(40%)

(33%)

(38%)

(48%)

(30%)

(35%)

(50%)

(26%)

(44%)

(45%)

a/

y

*

-

Source:

6

2281

28

447

2020

1600*

1692

4

80

3

54

3

2042

26

578

1449

1600*

1528

3

86

3

11

Manganese content Manganiferous iron

Estimated Nil

Figures not

4

2341

16

509

1127

1600*

1481

18

78

2

8

7

2091

26

350

1370

1600*

1277

8

75

2

7

of domestic iron ore

ore

: available

World Mineral Statistics, (1980-1987), 6

2693

26

476

1849

1600*

1130

12

62

1

9

British

7

2523

36

396

2003

1600*

1259

23

21

0

4

Geological 10

2700

32

459

1649 1600*

1284

2

6

0

5

Survey.

6

2100*

32

385

1853

1600*

1275

1

-

0

9

(12)

INTERNATIONAL TRADE IN MANGANESE ORE

Tables 2 and 3 show the respt :tive world exports and imports of

manganese ore for the period 1980 to 1987. The main exporters per region

were: South Africa, Gabon and Ghana in the African region; the USSR in

the ECE region; Brazil and Mexico in the ECLAC region; and Australia and

India in the ESCAP region. On the other hand, the main importers of

manganese ore were: several countries of the ECE region and some few

countries in the ESCAP region (Japan, the Republic of Korea and Taiwan).

During the period under review, Japan was the most important importer of

manganese ore in the world in terms of tonnages imported. The 1988 "Mininj

Annual Review" reports that manganese ore trading in the western world

declined substantially during the period 1980 to 1987 due to the depressed

state of the steel industry and the continued decrease of manganese use

per unit of steel production.

(13)

- 10

TABLE 2: WORLD EXPORTS OF MANGANESE ORE (thousand tonnes)

ECA REGION

Gabon

Ghana

Morocco

South Africa

Zaire

ECE REGION

USA

United Kingdom

Belgium- Luxembourg

France

Germany, F.R. of

Greece

Italy

Netherlands

Portugal

3ulgaria

Hungary

Norway

USSR

Sweden

Turkey

Yugoslavia

1980

2136

163

112

3381

42*

222

8

6

6

1

1

0

40

1

8 *

38

2

1255

0

9

-

1981

1548

142

100

3187

13*

80

6

8

17

2

2

1

45

3

8 a

221

3

1194

0

-

1

1982

1419

97

82

2871

16*

34

7

9

11

1

0

1

42

0

10*

16

0

1144

0

-

3

1983

1987

136

58

1996

31*

21

1

3

21

4

1

1

43

5

39*

10

2

1079

1

-

5

1984

237

70

3038

24*

223

2

3

76

1

0

2

47

-

36*

12

0

1081

-

-

7

1985

252

47

2890

26*

70

4

0

74

1

_

1

48

-

10*

11

-

1126

0

7

13

1986

2551

277

51

2416

63*

42

0

1

95

1

1

2

41

-

7*

9

1

1101

-

1

7

1987

.. .

293 !

44 ;

1562

17*

71

0

1

107

2

0

52

19

11*

12

0

714

-

0

1

(14)

- 11 -

TABLE 2: WORLD EXPORTS OF MANGANESE ORE (Cont'd)

ECLAC REGION

Brazil 1037 1018 846 747 879 901 760 579

Mexico 136 207 170 143 246 130 120 158

ESCAP REGION

Australia

China

India

Indonesia

Japan

Philippines

Singapore

Thailand

Source: World Mineral Statistics by the British Geological Survey, 1980-1987 1328

24*

244

10

2

1

19

51

900

22*

430

29

1

3

21

17

906

23*

8

2

-

16

2

1004

23*

358

■28

2

1

20

0

1460

13*

621

26 '

2

-

13

4

1403

4*

486

31

2

-

15

1145

4*

5

1

0

0

1306

7*

5

2

0

0

(15)

TABLE 3: WORLD IMPORTS OF MANGANESE ORE (thousand tons)

ECA REGION

Kenya

Ivory Coast

South Africa

Zimbabwe

ECE REGION

Canada^/

USA

United Kingdom

Belgium- Luxembourg

Denmark

France

Germany, F.R. of

Greece

Irish Republic

Italy

Netherlands

Austria

Bulgaria

Czechoslavakia

Finland

German Dem. Rep.

Hungary

Norway

1980

1

1

4

5

95

633

127

300

1

1226

490

29

32

410

47

2

100

525

11

47

16

808

1981

2

1

7

4

120

587

278

245

1

881

607

0

16

354

53

0

114

480

0

46

0

485

1982

1

2

4

7

72

208

179

227

1

922

394

26

11

333

68

0

82

502

2

40

0

764

1983

2

1

6

4

42

334

367

163

0

745

434

21

386

44

0

97

506

10

27

0

623

1984

2

1

8

5

78

307

270

222

0

1007

536

28

273

50

1

94

482

7

22

1

737

1985

2

2

5

7

102

344

386

231

1

1039

378

11

24

393

72

1

93

457

10

20

0

702

1986

4

3

24

95

416

160

199

1

761

473

1

35

330

130

0

83

332

2

30

1

818

1987

2

: * *

•..

18

81

309

121

76

1

702

379

0

26

453

125

1

65

438

2

24

0

628

(16)

- 13

TABLE 3: WORLD IMPORTS OF MANGANESE ORE (Cont'd.)

ECE REGION (cont'd.) Poland

Portugal

Spain

Romania

Sweden

Turkey

Yugoslavia

ECLAC REGION

Argentina

Brazil

Colombia

Mexico

Peru

Venezuela

ESCAP REGION

Australia

India

Indonesia

Iran

Japan

Korea, DPR

Korea, Rep. of

664

174

433

0

2

131

59

29

5

99

1

6

2

10

12

2953

29*

208

583

110

254

1

1

88

56

15

4

64

2

23

2

1

10

2493

15*

282

689

122

26.1

26

2

109

126

11

4

59

2

54

0

5

2146

28*

237

574

69

214

220

25

2

130

95

19

1

155

1

5

1

3

3*

1623

20*

196

648

228

418

165

0

1

148

29

1

4

142

1

29

1

2

4*

2212

42*

255

618

127

299

225

0

1

140

64

4

2

24

1

48

2

5

1

2*

2183

21*

276

671

127

244

196

12

1

133

51

2

4

1

48

2

1

4*

1807

30*

223

682

78

...

U 2

88

1

62

2

2

1581

29*

374

(17)

JH-

TABLE 3: WORLD IMPORTS OF MANGANESE ORE (Cont'd.)

ESCAP REGION (Cont'd.)

Malaysia 2

Pakistan

Philippines 7

Singapore 60

Taiwan 143

2

2

81

63

1

3

68

136

1

-

4

45

106

2

25

3

35

97

1

0

3

36

129

1

33

3

29

119

1

28

4

46

132

ESCWA REGION

Saudi Arabia 7 23 20 28 26

a/ Manganese content

Source: World Mineral Statistics by the British Geological Survey, (1980-1987).

(18)

15

INTERNATIONAL TRADE IN MANGANESE METAL

International trade in manganese metal was of the order ranging

from nearly 40,000 to 51,000 metric tons annually during the period 1980 to 1987 (Tables 4 and 5). The Republic of South Africa was the most important exporter of manganese metal during the period under review with an average of 64.3% of world exports. With regard to world manganese imports, the ECE countries are estimated to iave accounted for over 93.0% of world imports for the period 1980 to 1986. The dominance of the Republic of South Africa on the supply of manganese metal especially to the ECE

countries partly explains the opposition of some of these countries against

trade sanctions on the Republic of South Africa because of its apartheid

practices.

(19)

16

TABLE 4: WORLD EXPORTS OF MANGANESE METAL (tonnes)

1980 1981 1982 1983 1984 1985 1986 1987

ECA REGION

South Africa 26200* 27400* 17400* 24634 36603 29126 27166 Total

World %

26200

59.9

27400

70.2

17400

57.4

24634

59.6

36603

71.8

29126

65.6

27166

65.7

ECE REGION

USA

United Kingdom

Belgium- Luxembourg

France

Germany, F.R. of

Netherlands

Sweden

Total

World %

ESCAP REGION

China

Total

World %

WORLD TOTAL

11374

405

306

2276

124

2487

77

17049

39.0

500*

500*

1.1

43749

A

4394

147

141

2987

43

3266

79

11057

28.3

600*

600*

1.5

39057

Estimated Figures not

3266

878

265

4188

99

3845

68

12609

41.6

300*

300*

1.0

30309

5937

1232

1185

4949 143

2257

111

15814

38.3

850*

850*

2.1

41298

available

3718

1001

1489 6434

131

1338

68

14179

27.8

200*

200*

0.4

50982

4805

600*

1327

5789 118

1830

86

14555

32.8

750*

750*

1.7

44431

4804

600*

1960

4014 193

1241

113

12961

31.4

1200*

1200*

2.9

41327

5626

400

1760

5574

461

1100

119

15040

...

1500*

1500*

...

TaTi-it-IH ( 1 QQH._ inQ"7\ t>--!^-'^l 1 _ .. _■ 1

(20)

17

TABLE 5: WORLD IMPORTS OF MANGANESE METAL (tonnes)

1980 1981 1982 1983 1984 1985 1986 1987

ECA REGION

ECE REGION

Canada

USA

United Kingdom

Belgium- Luxembourg

France

Germany, F.R. of

Italy

Netherlands

Norway

Spain

Sweden

Total

World %

ECLAC REGION'

6957

6937

3292

1178

6930

5731'

1397

2558

713

1565

1459

38717

92.8

10371

7573

1962

711

984

5146

1711

3474

351

2869

708

35860

93.0

-

781

5049

2741

1467

1173

5989

1713

4102

320

454

1331

25120

-

2652

5606

3424

1757

1461

5468

1974

2170

1579

676

1442

28209

-

3078

12033

3113

2333

,1184

6102

2653

1560

1121

524

977

34678

-

3757

8609

4215

2096

824

6225

3522

2113

1678

466

1072

34577

93.0

-

2655

8844

4831

2994

1183

1664

1664

2004

1315

674 1726

34234

-

2085

8132

2484

3421

2124

1836

1836

1710

1641

614

2064

31600

Brazil Total

World %

1019 1019

2.4

754 754

2.0

1020 1020

1174 1174

1217 1217

1336 1336

3.6

1364 1364

...

ESCAP REGION

Australia 1838 1693 567 1144 1561

India ' • 136 258

Total * ■ 1974 1951 567 1144 1561

1012

236

1248

649 923

649 923

32523 WORLD TOTAL

41710 38565 26707 30527 37456 37161

36247

Source: World Mineral Statistics by the British Geological

Survey (1980-1987)

(21)

18

PRICES IN THE MANGANESE INDUSTRY

The price for metallurgical grade manganese ore is normally set on annual contract volumes. Negotiations between individual consumers and

producers are usually concluded during the period April to June each year,

Unfortunately, no statistics on prices of manganese ore or metal

were available to the writer of this draft review. The 1988 "Mining

Annual Review" reports that in real terms, manganese prices have declined since the 1950s partly because of the (il)health of the steel industry and the continuing decline of manganese use per unit of steel production. It should be, noted, however, that manganese has no economic substitute for its main ferrous applications and it is, therefore, considered as a strategic mineral. The United States government maintains a strategic stock of manganese ores and alloys.

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