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CHAPTER 5 SERVICE INFORMATION

• I.

5-1. INTRODUCTION

This chapter provides service and repair assistance instructions, service diagrams, a complete electronic parts list for the printed circuit board assembly and a reference to the controller's self diagnostic.

5-2.

SERVICE DIAGRAMS

The controller board jumper and component loca-tions, and schematic diagrams (Figure 5-1 through 5-3) are included at the end of this chapter. Note that these diagrams are intended only for reference; they reflect the iSBC 215 controller design at the time this manual was printed. The schematics and component location diagrams packaged with the controller reflect the design version shipped and thus super-cede the diagrams in this manual.

5-3.

SERVICE AND REPAIR ASSISTANCE United States customers can obtain service and repair assistance from Intel by contacting the Intel Product Service Hotline in Phoenix. Arizona.

Customers outside the United States should contact their sales source (Intel Sales Office or Authorized Distributor) for service information and repair assistance.

Before calling the Product Service Hotline, you should have the following information available:

a. Date you received the product.

b. Complete part number of the product (including dash number). On boards, this number is usually silk-screened onto the board. On other MCSD products, it is usually stamped on a label.

c. Serial number of product. On boards, this num-ber is usually stamped on the board. On other MCSD products, the serial number is usually stamped on a label.

d. Shipping and billing addresses.

e. If your Intel Product warranty has expired, you must provide a purchase order number for billing purposes.

f. If you have an extended warranty agreement, be sure to advise the Hotline personnel of this agreement.

CHAPTER 5 SERVICE INFORMATION

Use the following numbers for contacting the Intel Product Service Hotline:

Telephone:

All U.S. locations,

Except Alaska, Arizona, & Hawaii (800) 528-0595

All other locations: (602) 869-4600 TWX Number:

910 -951 - 1330

Always contact the Product Service Hotline before returning a product to Intel for repair. You will be given a repair authorization number, shipping instructions, and other important information which will help Intel provide you with fast, efficient service. If you are returning the product because of damage sustained during shipment or if the product is out of warranty, a purchase order is required before Intel can initiate the repair.

5-4.

SELF DIAGNOSTIC

A self diagnostic is provided with the iSBC 215 controller, stored in the on-board PROM. It performs a go/no-go test of the controller hardware and firmware. If the controller passes the test, it indicates with a high degree of certainty that the controller is operating properly. See the discussion of the diagnostic in Chapter 3 for a description of the program and instructions for initiating the operation.

5-5. REPLACEABLE COMPONENTS

This section contains the information necessary to procure replacement components directly from commercial sources. Component manufacturers have been abbreviated in the parts list with a two to five character code. Table 5-1 cross-references the manufacturer's code with the name and location of the prime commercial source. Table 5-2 lists all the replaceable components on the controller board.

Note that the components that are available com-mercially are listed in the "MFR CODE" column as

"COML" and that they are ordered by description (OBD). Procure commercially-available components from a local distributor whenever possible.

5-1

Service Information iSBC 215

Table 5-1. Code for Manufacturers

Mfr.

Code Manufacturer Location

BECK Beckman Instruments Inc. Fullerton, CA

BOUR Bourns, Inc. Riverside. CA

CRYST Crystek Ft. Meyers. FL

CTSK CTS Keene, Inc. Paso Robles, CA DALE Dale Electronics Columbus, NE FAI Fairchild Semiconductor Mt. View, CA

INTEL Intel Santa Clara, CA

MOT Motorola Phoenix, AZ

SNGMO Sangamo-Weston, Inc. Pickens, SC SPEC Spectrol Electronics Corp. City of Industry, CA SPRG Sprague Electronic Co. Adams, MA

3M 3M Co. St. Paul, MN

TI Texas Instruments Dallas, TX VIK Viking Industries, Inc. Chatsworth, CA COML Any Commercial Source; Order By Description

(OBO)

Table 5-2. Controller Board Electrical Parts List

Reference Designation Description Mfr. Part No. Mfr. Code Qly.

C1. C2 Capacitor. 22jJF, Tant, 110%.15V 1500226X901SB2 SPRG 2

C3 Capacitor, 2.2jJF. Tant, ±10%, 20V 1S0022SX9020A2 SPRG 1

C4 Capacitor. 0.33jJF. Cer. Z5U OBO COML 1

C5 Capacitor. 10jJF. Tant, :l10%, 20V 1500106X9020B SPRG 1

C6 Capacitor, 10pF, Mica, ±S%. 01S-SC100J03 SNGMO 1

C7 through C12 Capacitor. 0 10jJF, Cer. ZSU OBO COML 37

C14 through C44

J1 Connector, Header SO Pin 3433-1302 3M 1

J2 Connector. Header 40 Pin 3432-1302 3M 1

J3 J4 Connector. 44 Pin 68-369 VIK 2

RP1 Resistor Pack. 220/330 O. 10 Pin 76S-5-R220/330 BECK 1

RP3 Resistor Pack, 100 O. 8 Pin 764-3-R100 BECK 1

RP4 Resistor Pack. 56 0, 6 Pin 763-1-R56 BECK 1

RP5, RP7 through Resistor Pack, 10 kO. 8 Pin 764-1-R10K BECK 8

RP13

RP6 Resistor Pack. 220/330 0, 8 Pin 764-5-R220/330 BECK 1

R1. R4, R7 Resistor. Carb .. 10 KO. "'W. +5% OBO COML 7

through R9, R13, R14

R2. R3. R6. R12. Resistor. Carb, 270 0, '/,W, +S% OBO COML 6

R1S. R16

RS Resistor, Carbo 100 kO, '/4W, ±5% OBO COML 1

R10, R11 Resistor, Carb. 680 O. '!4W, ±5% OBO COML 2

S1 Switch, 8 Position, DIP 206-08LPST CTSK 1

S2 Switch. 10 Position, 01 P 206-10LPST CTSK 1

U1, U2. U22, U23 IC, 8 Bit Shift Reg. SN74LS16SN TI 4

U3 IC. Octal, 0 Type. Flip-Flop SN74LS273N TI 1

U4 through U6. IC. Octal Latch. Inverting 8283 INTEL 6

U81 through U83

U7, U27 IC, Quad Driver, Inverting, OC 7438 2

U8 IC, Dual 4 to 1 Selector/MUX SN74LS153N TI 1

U9, U85, U86 IC, Octal 0 Type Latch SN74LS373N TI 3

5-2

iSBC 215 Service Information

Table 5-2. Controller Board Electrical Parts List (Continued)

Reference Designation Description Mfr. Part No. Mfr. Code Qly.

U 1 0, U44, U46, IC, Octal D Type Flip-Flop SN74LS74N TI 6

U48. U49, U51

U11, U61, U68, IC Quad 2 Input NAND SN74LSOON TI 3

U12, U29, U59. U72 IC, Quad 2 Input AND SN74LS08N TI 4

U13 IC, Quad Line Receiver 3486 1

U14 IC, Dual Line Receiver 75107A TI 1

U15. U89 IC, Quad 3 State Buffer SN74LS125N TI 3

U16 IC, Quad Line Driver 3487 TI 1

U17 IC. Hex Inverter SN74S04N TI 1

U18 IC, Dual Pos. Edge Trig. Flip-Flop SN74S4 1

U19, U26 IC, 2 Wide. 3 in, 2 in. AND-OR-INV SN74LS51N TI 2

U20 IC. 4 Bit Binary Counter SN74LS161N TI 1

U21. U37. U56, IC, Dual Pos Edge Trip. Flip-Flop SN74LS74N TI 6

U57 . U62

U24 IC, Quad D Type Flip-Flop SN74LS175N TI 2

U25. U28 IC. Hex Inverter SN74LS04N TI 2

U30. U32. U38. U41. IC, Quad Input OR SN74LS32N TI 7

U67. U76. U92

U31 IC. Hex Schmidt Trigger SN74LS14N TI 1

U33. U73 IC. Quad 2 Input NOR SN74LS02N TI 2

U34. U63 IC. Quad R-S Type Latch SN74LS279N TI 2

U35. U36 IC. 3 to 8 Decoder SN74LS138N TI 2

U40. U75 IC. Tri 3 Input NAND SN74LS10N TI 2

U42 IC. Hex Type Flip-Flop SN74LS743N TI 1

U43, U45. U93 IC, Octal Three State Buffer SN74LS244N TI 5

through U95

U47. U50 IC. 8 Bit Shift/Storage Register SN74LS299N TI 2

U52. U53 IC, Octal Bus Transceiver 8286 INTEL 2

U54 IC. Dual4 Input NAND SN74LS20N TI 1

U55 IC, Clock Generator 8284A INTEL 1

U58. U74 IC. Hex Inverting BuflDrvr SN74LS06N TI 2

U60 IC. Quad 2 Input NOR SN74S02N TI 1

U65 IC. Dual 2 to 4 Line Decoder SN74LS139N TI 1

U66 IC. 13 Input NAND SN74LS133N TI 1

U69 IC. Programmable Counter/Timer 8253-5 INTEL 1

U70 IC. Quad 21 MUX SN74LS257N TI 1

U71 IC. 9 Elit Panty Generator SN74LS280N TI 1

U77 through U80 IC. Quad 2 Input XNOR OC SN74LS266N TI 4

U84 IC. Input/Output Processor 8089 INTEL 1

U87 IC. PROM Open Loop (Low Byte) INTEL' 1

Closed Loop (Low Byte) INTEL' 1

U88 Ie. PROM Open Loop (High Byte) INTEL' 1

Closed Loop (High Byte) INTEL' 1

U90 IC. Bus Arbiter 8289 INTEL 1

U91 IC. Bus Controller 8288 INTEL 1

U96 through U98 IC. Octal Bus Transceiver. IllVert. 8287 INTEL 3

U99 th rough U 1 02 IC. Static RAM 2114-5 INTEL 4

U103 through U106 IC. 8 Bit Shift Register SN74LS164N TI 4

VR1 Voltage Regulator, -5V MC7905CT MOT 1

Y1 Crystal 15.000 MHz Type 44 Miniature HC454 CRYST 1

Call Intel Product Service Hotline for current part number

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[IJ rMRl( WITH A.SS'( Pl'5H NO. AND REV LEVEL USING PERMANENT, NON-CON-DUCTI\IE c:DNTRASl1NG CCLOP. AND .12. H!GI-I. O1A.AACTERS.

L A5'i'1 PARr NO. IS 162037-)I(XlC. 11-115 DRAWING AND PfL ~ i1<NJ(ING DXUMENTS.

N01£S' UNLESS OTHERWISE SPEOf1ED

-

7 6 5

iSBC 215

3

:r._IU. _ _ 1 _ _ - . £ _

.. -

- * 1 "

*"'-

-*-- -*-- 1 J

c

SEE SEPARATE PARTS UST

A

Figure 5-2. iSBC 215™ Winchester Disk Controller Parts Location Diagram

5-7/5-8

c

W14

W23

/ ,~i CI

A ~ tNSTIlt.LL tAPE liTEM " . UN)ER C~"'5TALJ lTEM 5'}.

4. WORK.MANSHIP PER ENGR'G SPEC 99-OC::07-00L

~ IMfU( WITH ASS'( VENOOR i.D. USING PERtN.NENT, NON-CJNDUCTI\IE

CClNTRASTlNS COLOR AND .12 I·UGH CHARAC'TERS, A~ WHERE SIoIDWN.

~ foMRK WITH ASS( Dl\S~ NO. AND REV LEVEL lJSlNG Pf:RMANENT, NON - CON-0l..CTl\IE ~NG CCJU:)R AND .12 HIGH CHo\AA<:TfR5.

I. NiSY FNUNO. IS 1Ei2.037-OO1. THIS DRAWINS AND PfL /'tR£ ~ING ro:UMENiS.

NOTES, UMlE$ OtHERWISE. SPECIFIeD

-

7 6

W20

5

;---(e4',

/ '-""

I

W9 W22

8t:s: . . . IIl ... & .. • . . . . CII __

WAKE-lP ADDRESS AND HOST PROCESSOR SElECTION SWITCH

51 .MID 52 FUNCTIONS SWITCH

81-1

$1 .. 2 51-3 51-4 51-5 51-4 51 .. 1 S1--8 2-1 st.;..J

&2-3

S2-4

S2-5 52-6 S2-1 82 ...

52 ....

52-10

FUNCTIOfrI WUAUF

WUA BIlE

WUA BIt D WUABilC WUA Bil8 wuaBRA

MM_'

WUA . . . SYStEil DATA BUS

'110 PORT

WUA.'7

WUA . . . . . BItS

",,4

WUA _'3

WUA8112 wua8ft1 WUA BiI D

SEE SEPARATE PARTS U ST

D

c

Figure 5-1. iSBC 215™ Controller Jumpers and Switch LocatiODB

5-5/5-6

APPENDIX A HANDSHAKE

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