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Behaviour of colloidal silicas during uniaxial compaction
Françoise Ehrburger, Jacques Lahaye
To cite this version:
Behaviour of colloidal silicas
during
uniaxial
compaction
Françoise
Ehrburger
andJacques Lahaye
Centre de Recherches sur la
Physico-Chimie
des Surfaces Solides, C.N.R.S., 24 avenue du PrésidentKennedy,
68200 Mulhouse, France(Reçu
le 9 décembre 1988, révisé le 31janvier
1989,accepté
le 2février 1989)
Résume. 2014
La
pression
P transmise par des échantillons de silice colloïdale, lors d’un compactageuniaxial à très faible vitesse, est mesurée en fonction de la fraction
volumique f
du solide. Dans lecas des silices
pyrogéniques,
deux domaines sont mis en évidence. Unpremier
domaine, limité àf ~
0,065 est caractérisé par un comportement de typepercolation,
P ~(f -
fc)k.
Pour les fractionsvolumiques
plus
élevées(deuxième domaine),
P varie comme unepuissance
du volumeporeux
Vp,
P ~(Vp)-03B1
avec 03B1 ~ 3. On observe que le comportement de la silice deprécipitation
est très différent des
précédentes.
La courbeP (f) peut
être lissée par deux lois depuissance
différentesquand f
est inférieur ousupérieur
à ~ 0,13. Un mécanisme de consolidation estproposé
et la différence de comportement des deux types de silicepourrait
être attribuée à la différence des dimensions fractales desagrégats
(D
2 ou D >2).
Abstract. 2014
The pressure P transmitted
by
colloidal silicasamples
during
lowspeed
uniaxialcompaction,
is measured as a function of the volume fractionf
of solid. In the case ofpyrogenic
silicas,
two domains are evidenced. A first one belowf ~
0.065,
is characterizedby
apercolation
type behaviour P ~
(f -
fc)k.
Forhigher
volume fractions(second domain)
P scales as the void volumeVp,
P ~(Vp)- 03B1
with 03B1 ~ 3. It appears that the behaviour of theprecipitated
silica is very different. TheP(f)
curve can be fittedby
two different power laws below or abovef ~
0.13. A mechanism of consolidation isproposed
and the difference of the behaviour observed for the two types of silica could be attributed to the difference of the fractal dimension of theaggregates (D 2 or D >
2).
Classification
Physics
Abstracts 62.20 - 82.70Introduction.
The mechanical
properties
of submicron solidparticle
assemblies arise agreat
deal of interestsince such
systems
exhibit solid-likeproperties
even at very low volume fractionf
of solid( f
--0.1 ).
Suchproperties
are evidenced either incompacted powder
orpellets
or in thegel
state when the
powder
isdispersed
in aliquid.
Recent papers[1-4]
indicate that the elasticmodulus E of a
compacted
submicronpowder
follows apercolation
law E ’"( f - f,)’.
Thepercolation
thresholdte
obtained for silverpowder
beams[1]
is 0.062 and much lower for apyrogenic
(Cab-0-Sil)
silica(te
=0.017) [2].
Similar results were also obtained forAerogel
silicas
[3, 4].
In every case thescaling
exponent
T waslarger
than the universalconductivity
exponent t
= 2.We have shown
[5]
that thegelification
thresholdf g
forpyrogenic
silicas(Aerosil)
dispersed
in a nonpolar liquid
was alsoranging
between 0.024 and0.05,
depending
on themorphology
of the silica.Moreover,
itappeared
that theintra-aggregate
voidvolume,
and,
therefore the
aggregate
volumefraction 0
in thegel
at thegelification
threshold,
was constantand
independent
off g
[6].
However,
thegelification
threshold of agiven
silica was muchhigher
(about twice)
when the silica wasdispersed
in water which isstrongly
adsorbed on the solid surface[7].
From theseexperimental
results,
it was concluded that thegelification
of aliquid
occurs when a connected network of silicaaggregates
is achieved in theliquid and
wesuggested
that it could be describedby
thepercolation theory similarly
to thegelification
ofpolymers
[8].
Due to the narrow range of volume fraction of silicaallowing
thegelification
ofnon
polar
liquids
(f max -- 2 /c)
and to the low value of the shear modulus of thegel,
themeasurement of the mechanical
properties
of thegel
is delicate. Therefore we have studiedthe mechanical behaviour of the
powder
(silica-air system)
as a function of the solid volume fraction and assumed that it should be very similar to that of thegel
(silica-non
polar
liquid
system),
in the same volume fraction range.The method used for the
present
study
consists in the measurement of a force(or pressure)
transmittedby
thesample during
uniaxialcompaction
inquasi
equilibrium
conditions. The interest of the method is to followcontinuously
the variation of a mechanicalproperty
(mechanical
strength
tocompaction)
as a function of the volume fractionf
of solid.Expérimental
section.SILICA SAMPLES. - Aerosil
(Degussa)
is a fume silica obtainedby pyrohydrolysis
ofSiC14-TK900
(Degussa)
is an arc silica and thesample
P 170 is aprecipitated
silica(laboratory
sample provided by
RhônePoulenc).
Precipitated
andpyrogenic
silicas are allhydroxylated,
although
their surface chemicalproperties
are different[9].
R805(Degussa)
is achemically
dehydroxylated
Aerosil 200. The BET surface area of the differentsamples
and theirparticle
size calculated fromSBET
aregiven
in table I.All these silicas are
light
andfluffy powders.
The solid volume fractionf o
determined from theweight
of 10 cm3 of as receivedpowder
withouttapping
in aglass
tube(diameter
1.3cm)
is very small
(Tab. II).
It increases aftertapping
to anequilibrium
valuef o
t(Tab. II).
Aerosil electron
micrographs
show the well known chain-like structure. The fractal dimension of the Aerosilaggregates
is close to 1.75[10].
On thecontrary,
theprecipitated
silica P 170aggregates
appear to be morecompact
andspherical.
This observation is inTable I. -
Table II. - Values
of
thedifferent
thresholds,
exponents
and limitsof
the power laws :fo
andfot
are the solid volumefraction of
the loosepowder
determinedfrom
theweight of
10cm3
respectively before
andafter
tapping ;
f g
is the solid volumefraction corresponding
tothe
gelification
threshold in a nonpolar
liquid ; fe
is the mechanicalpercolation
threshold obtained in thepresent
experiment ;
k is the exponentof
thepercolation
law andf max
the limito f
thefit ;
a is theexponent
o f the
power law P versusVp
orf /
(1 - f ) ;
m is theexponent
of
the power law P versusf in
the secondstep
of
compaction
(precipitated
silica).
agreement
with the fact that the fractal dimension ofprecipitated
silicas andaerogels
islarger
than 2[11-13].
The arc silica TK 900 appears as a mixture of chain-likeaggregates
andlarger,
spherical
isolatedparticles
with scattered sizes[14].
COMPACTION MEASUREMENTS. - The
fluffy powder
waspoured,
asreceived,
withouttapping,
in acompaction
die(diameter
20mm).
Thecompaction
measurements wereperformed
in an INSTRON 1195 Bapparatus.
The force transmittedby
thesample during
the slowdisplacement
of the crosshead(0.1 mm/min)
was measuredby
a pressure gauge connected to agraphical
recorder.In order to scan the
largest pressure-volume
fraction range, the measurements wereachieved in two different
steps, first,
in the low pressure range andsecond,
in thehigh
pressure range. As the
samples
werechanged
for both series ofexperiments,
the pressurerange was
overlapping
over about two decades in order to check thecontinuity
of thecorresponding
curves.In the low pressure range, a
high
sensitivity
gauge(0.5 kN)
was used. The lowest limit ofdetection was close to
10-3
kNcorresponding
to a pressure of about 3 kPa for the die used.The
plunger
was fixed to the crosshead in order to avoid theprecompaction
due to itsweight,
corresponding
to a pressure of 4.3 kPa. The thickness of thesample
was determined from theposition
of the crosshead. The pressure was recorded as a function of the thickness on aXY
recorder,
the zero thicknessbeing
obtained from theempty
die. Theweight
of thesample
was
adjusted
in order to fill up about the 3/4 of the die(about
3.5cm).
A 100 kN gauge was used in the
high
pressure range(limit
of detection about 60kPa).
Thedisplacement
of theplunger,
placed
now over thepowder,
was followedby
a Wallaceextensometer. As the range of the extensometer was 1 cm, the
weight
of thesample
was suchthat the
height
of thepowder
did not exceed 1 cm after theprecompaction
by
theplunger.
Corrections were introduced in the
displacement-pressure
curve in order to take into accountThe void volume
Vp
or the solid volume fractionf
were obtained from the thickness of thesample
at agiven
pressure and from the truedensity
of the silicaparticles
(p
=2.2
g/cm3).
When frictions between the
plunger
and the die walls occurred(due
to amisalignment
of the die with theplunger
or to silicasticking
on thewalls),
they
induced oscillations in the pressure curve. Such effects were easy to detect and the measurements wererejected.
Thus,
in the
following,
the measured transmitted pressure could be assumed to result from thepowder only.
Expérimental
results.The variation of the transmitted pressure P as a function of the volume fraction
f
of solid isrepresented
infigures
la to Id in doublelogarithmic
coordinates. The curves areassociated two
by
two in order to compare the influence of the differentparameters :
BET surface area(Fig. la),
origin
of the silica(Figs.
lb andlc)
and surface chemicalproperties
(Fig. 1 d).
Figs. 1.
-(a,
b, c,d)
Variation of the pressure P as a function of the solid volume fractionf for
the differentsamples.
Symbols (0), ( EB)
and(+), (*) correspond respectively
to the values obtained with the low and thehigh
pressuremeasuring
system). a)
OX 50 and A 300 : sameorigin
(fume silicas)
but different BET surface area.b)
A 150 and TK 900 : same BET surface area but differentorigin
(fume
Figures
la to Id show that for agiven
silica,
the low pressure and thehigh
pressure curves,overlap fairly
well. Thereproducibility
of the curves in both low andhigh
pressure range isexamined in
figure
2 for Aerosil 200. The maindiscrepancies
appear in the very low pressure range. It can bemainly imputed
to the lack ofprecision
of the XY recorder but also to thepowder
itself(presence
ofsmall lumps,
differences in theatmospheric humidity,
etc.).
Thereproducibility
of the results obtained for the othersamples
(two
or threemeasurements)
isvery similar to that of Aerosil 200.
Fig.
2. -Reproducibility
of theexperimental
results P(f )
for Aerosil 200«0), (x)
low pressuremeasuring
system and(+), (*)
high
pressuremeasuring
system).
1. ANALYSIS OF THE DATA IN THE LOW PRESSURE RANGE : PERCOLATION BEHAVIOUR.
-The
shape
of theP ( f )
curves obtained for allpyrogenic
silicasamples
suggests
apossible
fitby
apercolation
equation :
As no
hypothesis
can be made on the value of the threeparameters
Po,
fc
andk,
the valuesleading
to the best fit were obtainedby
the SIMPLEXoptimization
treatment. It appears that the best values of the threeparameters
and thequality
of the fitdepend
on the range of volume fractionf.
Now,
thepercolation
behaviour isstrictly
verified whenf - fc.
In order to determine the upper limitf max
for thefit,
the SIMPLEXprocedure
wasrepeated
forincreasing
values off max
abovefc.
Whenfa.
was verylow,
the values of theparameters
werescattered,
due to theexperimental
errors on the low P values.Increasing
f max
led to almost constant values of theparameters
and anincreasing
quality
of thefit,
up toa limit above which the
percolation
threshold started to decrease and thescaling
exponent
toincrease. The values of the
parameters
k,
Ic
andfmax
collected in table IIcorrespond
to the smallest mean square deviation between theexperimental
and the calculated P values. Under these conditions the least square correlation coefficient wasalways
higher
than 0.999.It can therefore be concluded that all
pyrogenic
silicasinvestigated
exhibit apercolation
Figs.
3. -(a,
b, c,d)
Variation of the pressure P as a function off - fc’ (The
values offe
and of theexponent k
aregiven
in Tab.II).
For the
precipitated
silicaP170,
the SIMPLEXprocedure
led to a zeropercolation
threshold and ahigh scaling
exponent.
One obtains pfk
with k = 5.83(Fig. la).
The mechanical behaviour of theprecipitated
silica is therefore different from that of thepyrogenic
silicas.2. ANALYSIS OF THE DATA IN THE HIGH PRESSURE REGION. - We have shown earlier
[15]
that,
above P 0.2MPa,
the void volumeVp
of Aerosil scales asP - 1 / «
with eï -- 3. AsvsIV p
=fl (1
f ),
where vs= 1 Ip
= 0.455cm3/g
is the truespecific
volume of the silicaparticles,
the pressure P scales as[fl (1 - f )]"
or(v,lVp)«
(Figs.
4a to4d).
The values of theexponent
a aregiven
in table II. The fact that a > k is consistent with the increase of theexponent
of thepercolation regime
observedabove,
by
increasing
the range of the fit in thedomain where
f «
1.Figs.
4. -(a,
b, c,d)
Variation of the pressure P as a function ofvs/V p
=//(!"
f ).
Discussion.
The
experimental
results indicatethat,
for allsilicas,
the evolution of the transmitted pressure P or the mechanicalstrength,
as a function of the volume fractionf of
solids,
occursin two different
steps :
- in the first
step,
one observes apercolation
type
behaviour P -( f -
te)k
forpyrogenic
silicas and a power law p _tk
for theprecipitated
silica ;
- in the second
step,
P scales as the void volume of thepyrogenic
silicas and as the volumefraction of solid for the
precipitated
silica.The cross-over
region
between bothsteps
is located aroundf
= 0.065 forpyrogenic
silicasand around
f
= 0.13 for theprecipitated
silica.1. FIRST STEP : LOW PRESSURE RANGE. - From table
II,
it appears that the mechanicalpercolation
thresholdte is
very close to the volume fractionf o
t in thetapped powder.
Moreover,
for mostsamples,
it is also close to thegelification
thresholdf g
in a nonpolar
- the mechanical
percolation
thresholdte
corresponds
to the volume fraction of solidabove which a pressure is transmitted
by
connected unitsthroughout
thesystem ;
- these unitsare the fractal blobs
(volume
fraction4»
evidenced in thegels
[16, 17]
whosestructure was shown to remain constant
[16]
over thegelification
range.It follows that the first
step
of thecompaction
ofpyrogenic
silicascorresponds
to theincrease of the mechanical
strength by increasing
the size of the backbone or the number of bondstransmitting
the pressure. Thepercolation
process and thegelification
possibility [5]
ends when all blobs are connected.
It is
likely
that,
for agiven
randomsystem,
the mechanicalpercolation
threshold isequal
tothe elastic
percolation
threshold. Forsman et al.[2]
have studied the elastic modulus ofpyrogenic
silica beams(the
silica was Cab-0-Sil M5expected
to be very similar toAerosil 200).
They
obtainedte
= 0.017 ± 0.002 and T = 2.9 ± 0.2 for volume fraction of silicaranging
between 0.035 and 0.3. Since the extension of the range offitting
leads to lowerte
values andhigher
exponents,
it becomes difficult to draw definite conclusion about thefollowing points :
- the
meaning
of the lowexponent
k - 1.55 obtained for the mechanicalstrength
ascompared
withelasticity
exponents
ranging
between 2 in somepolymer gels
[8]
and 3.8 for sintered silverpowder
beams[1] ;
- the difference between the
percolation
threshold for Cab-0-Sil M5 and for Aerosil 200. The values of thepercolation
threshold arealways
much smaller than the invariantOc
= 0.16 introducedby
Scher and Zallen[18].
It confirms the fact that thepercolating
units are not the individual silicaparticles
butaggregates
whosedensity
is much lower. The volumefraction of the
dispersed
solid is obtained from the mass M of solidby
unit volume and from itsdensity
p S. The volumefraction 0
of clusters will beMlpc
where pe is thedensity
of thecluster,
generally
unknown but easy to measure ingels
[6, 7].
Furthermore when the clustersare
fractal,
theirdensity
Pc scales as(Lla )D -3
where D is the fractal dimension andLla
the size of the cluster in units ofparticle
diameter a. It follows :As the correlation between the
gelification
threshold and the structure of theaggregates
will be discussedelsewhere,
thepresent
discussion will be limited to a few comments.Recent
developments
in continuumpercolation
[19, 20]
involvesalso,
as inequation
(2),
the effect of excluded volume on the
percolation
threshold.Moreover,
theexperimental
system
considered here deals with reversibleaggregation
ofprimary
irreversibleaggre-gates
[17].
Therefore the size of theaggregates
will be limitedby
gravitational
forces[21, 22]
and will
depend
on the interaggregate
sticking
forces in agiven
medium. It follows that thestructure of the
system
can also be considered from a sedimentation[23, 24]
point
of view.Such effect could
explain
the difference observed between thegelification
threshold(fg =
0.052)
and the mechanicalpercolation
threshold(f, = 0.027)
indehydroxylated
Aerosil 200
(R 805)
or in Aerosil OX 50 whichparticles
arelarger.
These
arguments
may alsoexplain
the different behaviour of theprecipitated
silica. Let usassume
that,
due to the fact that theaggregates
are morecompact
(D > 2 )
and to differencesin surface
chemistry,
the mechanicalstrength
of thetapped powder
is very low. It follows that the structure of thetapped powder
( f o
=0.036 )
couldcollapse
to aboutfo -
0.05 under avery low pressure, below the
sensitivity
of theexperimental
device. It is alsonoteworthy
that the lowest pressure measured for thissample
corresponds
to a volume fraction close to that ofthe
gelification
threshold in undecane(Tab. II).
Thesignification
of thescaling
exponent
2. SECOND STEP OF THE MECHANICAL STRENGTHENING. - Above
f -
0.065,
for all pyrogen-icsilicas,
the mechanicalstrength
scales with the void volume aswith a - 3
(Tab. II).
It follows that P scales also with the size of the voids. For low
dimensionality
fractalaggregates
(D
:2),
the size of the voids may be assumed tocorrespond
to the size of theaggregates.
On thisassumption,
equation (3)
would describe the correlation between the mechanicalstrength
and the size of theaggregates
andsuggest
mechanisms ofbreaking
[25]
and restructuration ofaggregates
[26]
up to the limit ofprimary
irreversibleaggregates.
Further work is now in progress in order to modelize this mechanism and to
explain
the value of theexponent.
For the
precipitated
silica,
the pressure scales asf m
with m = 3.75 forf >.
0.13. It isinteresting
to note that thisexponent
is very close to theYoung
modulusscaling exponent 13
in the law E -P /3
wherep is
theapparent
density
of theaerogel
and0 = 3.8
(Woignier et
al.[4])
or 8
= 3.7(Gronauer et
al.[3]).
It may therefore be concluded that the elastic modulus andthe mechanical
strength
behavesimilarly.
3. MECHANICAL STRENGTHENING MECHANISM OF THE PRECIPITATED SILICA. -
Recently
Kendall et al.[27, 28]
havedevelopped
atheory
ofsphere
contact to calculate theYoung
modulus E * of an
assembly
ofspherical microparticles,
in terms of the volumepacking 0
of theparticles,
the interfacial energy r and the elastic deformation ofspheres
of sizeDp
and modulus E. Theresulting equation
is :As seen above in the silica
systems,
the mechanical units are not the individual silicaparticles
(which
volume fraction isfi
but the fractal blobs(which
volume fraction iscp), cp
andf being
relatedby 0 -
f (Lla )3 - D(Eq.
(2)).
In
equation
(4),
the diameterDp
of theparticles
arises from the interfacial energy termFD p 2
and the stress and strainexpressions.
As theinteracting
objects
are the silicaparticles,
the termDp
(i.e.
the sizeLla
of theblobs,
has to take into account the number ofparticle
Ns
on the extemal surface of the blobs. AsNs-
(Lla)D-I,
thenFrom
(2)
and(5), equation (4)
becomes :The
experimental
results indicate thatduring
the firststep
ofcompaction
of theprecipitated
silica : P -
E* -f5.83@
in the secondstep
P - Euf 3v5
whereas fromequation
(6)
ascaling
exponent
equal
to 4 isexpected.
An increase of the
exponent
canonly
be obtained :- if the size
L/a
of the fractal blobs is not constant but correlated withf ;
- and if it isan
increasing
function off,
i.e. if the size of the mechanical units increasesand
where n and N =
(L/a )D
arerespectively
the number of blobs and the number ofparticles
ina blob. Let us assume in a first
approximation,
that the number of blobsby
unitvolume,
n/VT
remains constant. It followsthat 0
scales as(Lla)’
andf scales
as(L/a)D.
On thisassumption,
equation
(6)
becomes :or
For fractal blobs with D = 2 one obtains :
and for
compact
units(D
=3 )
one obtains :The
similarity
betweenb2
andb3
and theexponents
obtainedrespectively
for the first and the secondstep
ofcompaction k
= 5.83 and k =3.75,
isstricking.
Moreover,
theexperimen-tal value of the
exponent k
= 5.83 can be obtainedby taking
D = 2.03 instead ofD = 2 in
equation
(9).
Therefore the first
step
ofcompaction
of theprecipitated
silica P 170 can be describedby
the
following
mechanism : the increase of the mechanicalstrength
tocompaction
is achievedby
an increase of the size of the blobsby sticking leading
to newlarger
units(with
mechanical intrinsic elastic modulusE).
The above process, achieved at the end of the firststep
leads tocompact blobs,
(D
=3 ).
However,
thescaling
exponent
calculated with D = 3 inequation
(9)
is
slightly larger
than theexperimental
value. A further refinement is obtainedby
assuming
that the number of blobsby
unitvolume,
n/VT
is nolonger
constant but is a function of thesolid volume
fraction f :
Therefore
L la -
f (’ -
h }/3 andequation (6)
becomes : E * ’"[4 .
[(h - l }/9.
Intuitively,
oneexpects
thatby increasing
the solid volume fractionf,
the number ofaggregates n
decreases faster whenVT
decreases. Therefore h will benegative.
For h = - 1 thescaling
exponent
of f
isequal
to3.78,
ingood
agreement
with theexperimental
value k = 3.75.(One
may observe
that,
if relation(10)
is introduced for the above determination ofb2,
one obtainsb2
= 7.83 which is toohigh.)
Therefore it appears that the mechanism of
strengthening
ofprecipitated
silica is verydifferent from that of the
pyrogenic
silicas. For thefirst,
strengthening
occursby
an increaseof the size of the mechanical
units,
whereas for the latter as seenabove,
itprobably
occursby
restructuration(i.e. breaking
and diminution of the size of theaggregates).
Thepresent
result is inagreement
with the fact that low fractal dimensionaggregates
(D
:2 )
are tenuouswhereas
aggregates
oflarger
fractal dimension exhibit a muchhigher
mechanicalstrength
[26].
Conclusion.The measurements of uniaxial
compaction
allowed to follow the evolution of the mechanicalproperties
of anassembly
of colloidal silicaparticles
as a function of the volume fraction. Thepercolation
threshold ofpyrogenic
silicas. Similarities between results obtained fromcompaction
and from elastic modulus measurementssuggests
that both mechanicalstrength
andYoung
modulus behavessimilarly
with the volume fraction. Oneimportant
conclusion of thepresent
paper is that the very different mechanical behaviour betweenpyrogenic
silicas andprecipitated
silicas could be attributed to the fact that the fractal dimension of the first issmaller than 2 whereas for the latter it close or
larger
than 2. Furtherexperiment
on differentprecipitated
silicas will be necessary togeneralize
this conclusion.References
[1]
DEPTUCK D., HARRISON J. P. and ZAWADZKI P.,Phys.
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