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Behaviour of colloidal silicas during uniaxial compaction

Françoise Ehrburger, Jacques Lahaye

To cite this version:

(2)

Behaviour of colloidal silicas

during

uniaxial

compaction

Françoise

Ehrburger

and

Jacques Lahaye

Centre de Recherches sur la

Physico-Chimie

des Surfaces Solides, C.N.R.S., 24 avenue du Président

Kennedy,

68200 Mulhouse, France

(Reçu

le 9 décembre 1988, révisé le 31

janvier

1989,

accepté

le 2

février 1989)

Résume. 2014

La

pression

P transmise par des échantillons de silice colloïdale, lors d’un compactage

uniaxial à très faible vitesse, est mesurée en fonction de la fraction

volumique f

du solide. Dans le

cas des silices

pyrogéniques,

deux domaines sont mis en évidence. Un

premier

domaine, limité à

f ~

0,065 est caractérisé par un comportement de type

percolation,

P ~

(f -

fc)k.

Pour les fractions

volumiques

plus

élevées

(deuxième domaine),

P varie comme une

puissance

du volume

poreux

Vp,

P ~

(Vp)-03B1

avec 03B1 ~ 3. On observe que le comportement de la silice de

précipitation

est très différent des

précédentes.

La courbe

P (f) peut

être lissée par deux lois de

puissance

différentes

quand f

est inférieur ou

supérieur

à ~ 0,13. Un mécanisme de consolidation est

proposé

et la différence de comportement des deux types de silice

pourrait

être attribuée à la différence des dimensions fractales des

agrégats

(D

2 ou D >

2).

Abstract. 2014

The pressure P transmitted

by

colloidal silica

samples

during

low

speed

uniaxial

compaction,

is measured as a function of the volume fraction

f

of solid. In the case of

pyrogenic

silicas,

two domains are evidenced. A first one below

f ~

0.065,

is characterized

by

a

percolation

type behaviour P ~

(f -

fc)k.

For

higher

volume fractions

(second domain)

P scales as the void volume

Vp,

P ~

(Vp)- 03B1

with 03B1 ~ 3. It appears that the behaviour of the

precipitated

silica is very different. The

P(f)

curve can be fitted

by

two different power laws below or above

f ~

0.13. A mechanism of consolidation is

proposed

and the difference of the behaviour observed for the two types of silica could be attributed to the difference of the fractal dimension of the

aggregates (D 2 or D >

2).

Classification

Physics

Abstracts 62.20 - 82.70

Introduction.

The mechanical

properties

of submicron solid

particle

assemblies arise a

great

deal of interest

since such

systems

exhibit solid-like

properties

even at very low volume fraction

f

of solid

( f

--

0.1 ).

Such

properties

are evidenced either in

compacted powder

or

pellets

or in the

gel

state when the

powder

is

dispersed

in a

liquid.

Recent papers

[1-4]

indicate that the elastic

modulus E of a

compacted

submicron

powder

follows a

percolation

law E ’"

( f - f,)’.

The

percolation

threshold

te

obtained for silver

powder

beams

[1]

is 0.062 and much lower for a

pyrogenic

(Cab-0-Sil)

silica

(te

=

0.017) [2].

Similar results were also obtained for

Aerogel

silicas

[3, 4].

In every case the

scaling

exponent

T was

larger

than the universal

conductivity

exponent t

= 2.

(3)

We have shown

[5]

that the

gelification

threshold

f g

for

pyrogenic

silicas

(Aerosil)

dispersed

in a non

polar liquid

was also

ranging

between 0.024 and

0.05,

depending

on the

morphology

of the silica.

Moreover,

it

appeared

that the

intra-aggregate

void

volume,

and,

therefore the

aggregate

volume

fraction 0

in the

gel

at the

gelification

threshold,

was constant

and

independent

of

f g

[6].

However,

the

gelification

threshold of a

given

silica was much

higher

(about twice)

when the silica was

dispersed

in water which is

strongly

adsorbed on the solid surface

[7].

From these

experimental

results,

it was concluded that the

gelification

of a

liquid

occurs when a connected network of silica

aggregates

is achieved in the

liquid and

we

suggested

that it could be described

by

the

percolation theory similarly

to the

gelification

of

polymers

[8].

Due to the narrow range of volume fraction of silica

allowing

the

gelification

of

non

polar

liquids

(f max -- 2 /c)

and to the low value of the shear modulus of the

gel,

the

measurement of the mechanical

properties

of the

gel

is delicate. Therefore we have studied

the mechanical behaviour of the

powder

(silica-air system)

as a function of the solid volume fraction and assumed that it should be very similar to that of the

gel

(silica-non

polar

liquid

system),

in the same volume fraction range.

The method used for the

present

study

consists in the measurement of a force

(or pressure)

transmitted

by

the

sample during

uniaxial

compaction

in

quasi

equilibrium

conditions. The interest of the method is to follow

continuously

the variation of a mechanical

property

(mechanical

strength

to

compaction)

as a function of the volume fraction

f

of solid.

Expérimental

section.

SILICA SAMPLES. - Aerosil

(Degussa)

is a fume silica obtained

by pyrohydrolysis

of

SiC14-TK900

(Degussa)

is an arc silica and the

sample

P 170 is a

precipitated

silica

(laboratory

sample provided by

Rhône

Poulenc).

Precipitated

and

pyrogenic

silicas are all

hydroxylated,

although

their surface chemical

properties

are different

[9].

R805

(Degussa)

is a

chemically

dehydroxylated

Aerosil 200. The BET surface area of the different

samples

and their

particle

size calculated from

SBET

are

given

in table I.

All these silicas are

light

and

fluffy powders.

The solid volume fraction

f o

determined from the

weight

of 10 cm3 of as received

powder

without

tapping

in a

glass

tube

(diameter

1.3

cm)

is very small

(Tab. II).

It increases after

tapping

to an

equilibrium

value

f o

t

(Tab. II).

Aerosil electron

micrographs

show the well known chain-like structure. The fractal dimension of the Aerosil

aggregates

is close to 1.75

[10].

On the

contrary,

the

precipitated

silica P 170

aggregates

appear to be more

compact

and

spherical.

This observation is in

Table I. -

(4)

Table II. - Values

of

the

different

thresholds,

exponents

and limits

of

the power laws :

fo

and

fot

are the solid volume

fraction of

the loose

powder

determined

from

the

weight of

10

cm3

respectively before

and

after

tapping ;

f g

is the solid volume

fraction corresponding

to

the

gelification

threshold in a non

polar

liquid ; fe

is the mechanical

percolation

threshold obtained in the

present

experiment ;

k is the exponent

of

the

percolation

law and

f max

the limit

o f

the

fit ;

a is the

exponent

o f the

power law P versus

Vp

or

f /

(1 - f ) ;

m is the

exponent

of

the power law P versus

f in

the second

step

of

compaction

(precipitated

silica).

agreement

with the fact that the fractal dimension of

precipitated

silicas and

aerogels

is

larger

than 2

[11-13].

The arc silica TK 900 appears as a mixture of chain-like

aggregates

and

larger,

spherical

isolated

particles

with scattered sizes

[14].

COMPACTION MEASUREMENTS. - The

fluffy powder

was

poured,

as

received,

without

tapping,

in a

compaction

die

(diameter

20

mm).

The

compaction

measurements were

performed

in an INSTRON 1195 B

apparatus.

The force transmitted

by

the

sample during

the slow

displacement

of the crosshead

(0.1 mm/min)

was measured

by

a pressure gauge connected to a

graphical

recorder.

In order to scan the

largest pressure-volume

fraction range, the measurements were

achieved in two different

steps, first,

in the low pressure range and

second,

in the

high

pressure range. As the

samples

were

changed

for both series of

experiments,

the pressure

range was

overlapping

over about two decades in order to check the

continuity

of the

corresponding

curves.

In the low pressure range, a

high

sensitivity

gauge

(0.5 kN)

was used. The lowest limit of

detection was close to

10-3

kN

corresponding

to a pressure of about 3 kPa for the die used.

The

plunger

was fixed to the crosshead in order to avoid the

precompaction

due to its

weight,

corresponding

to a pressure of 4.3 kPa. The thickness of the

sample

was determined from the

position

of the crosshead. The pressure was recorded as a function of the thickness on a

XY

recorder,

the zero thickness

being

obtained from the

empty

die. The

weight

of the

sample

was

adjusted

in order to fill up about the 3/4 of the die

(about

3.5

cm).

A 100 kN gauge was used in the

high

pressure range

(limit

of detection about 60

kPa).

The

displacement

of the

plunger,

placed

now over the

powder,

was followed

by

a Wallace

extensometer. As the range of the extensometer was 1 cm, the

weight

of the

sample

was such

that the

height

of the

powder

did not exceed 1 cm after the

precompaction

by

the

plunger.

Corrections were introduced in the

displacement-pressure

curve in order to take into account

(5)

The void volume

Vp

or the solid volume fraction

f

were obtained from the thickness of the

sample

at a

given

pressure and from the true

density

of the silica

particles

(p

=

2.2

g/cm3).

When frictions between the

plunger

and the die walls occurred

(due

to a

misalignment

of the die with the

plunger

or to silica

sticking

on the

walls),

they

induced oscillations in the pressure curve. Such effects were easy to detect and the measurements were

rejected.

Thus,

in the

following,

the measured transmitted pressure could be assumed to result from the

powder only.

Expérimental

results.

The variation of the transmitted pressure P as a function of the volume fraction

f

of solid is

represented

in

figures

la to Id in double

logarithmic

coordinates. The curves are

associated two

by

two in order to compare the influence of the different

parameters :

BET surface area

(Fig. la),

origin

of the silica

(Figs.

lb and

lc)

and surface chemical

properties

(Fig. 1 d).

Figs. 1.

-

(a,

b, c,

d)

Variation of the pressure P as a function of the solid volume fraction

f for

the different

samples.

Symbols (0), ( EB)

and

(+), (*) correspond respectively

to the values obtained with the low and the

high

pressure

measuring

system). a)

OX 50 and A 300 : same

origin

(fume silicas)

but different BET surface area.

b)

A 150 and TK 900 : same BET surface area but different

origin

(fume

(6)

Figures

la to Id show that for a

given

silica,

the low pressure and the

high

pressure curves,

overlap fairly

well. The

reproducibility

of the curves in both low and

high

pressure range is

examined in

figure

2 for Aerosil 200. The main

discrepancies

appear in the very low pressure range. It can be

mainly imputed

to the lack of

precision

of the XY recorder but also to the

powder

itself

(presence

of

small lumps,

differences in the

atmospheric humidity,

etc.).

The

reproducibility

of the results obtained for the other

samples

(two

or three

measurements)

is

very similar to that of Aerosil 200.

Fig.

2. -

Reproducibility

of the

experimental

results P

(f )

for Aerosil 200

«0), (x)

low pressure

measuring

system and

(+), (*)

high

pressure

measuring

system).

1. ANALYSIS OF THE DATA IN THE LOW PRESSURE RANGE : PERCOLATION BEHAVIOUR.

-The

shape

of the

P ( f )

curves obtained for all

pyrogenic

silica

samples

suggests

a

possible

fit

by

a

percolation

equation :

As no

hypothesis

can be made on the value of the three

parameters

Po,

fc

and

k,

the values

leading

to the best fit were obtained

by

the SIMPLEX

optimization

treatment. It appears that the best values of the three

parameters

and the

quality

of the fit

depend

on the range of volume fraction

f.

Now,

the

percolation

behaviour is

strictly

verified when

f - fc.

In order to determine the upper limit

f max

for the

fit,

the SIMPLEX

procedure

was

repeated

for

increasing

values of

f max

above

fc.

When

fa.

was very

low,

the values of the

parameters

were

scattered,

due to the

experimental

errors on the low P values.

Increasing

f max

led to almost constant values of the

parameters

and an

increasing

quality

of the

fit,

up to

a limit above which the

percolation

threshold started to decrease and the

scaling

exponent

to

increase. The values of the

parameters

k,

Ic

and

fmax

collected in table II

correspond

to the smallest mean square deviation between the

experimental

and the calculated P values. Under these conditions the least square correlation coefficient was

always

higher

than 0.999.

It can therefore be concluded that all

pyrogenic

silicas

investigated

exhibit a

percolation

(7)

Figs.

3. -

(a,

b, c,

d)

Variation of the pressure P as a function of

f - fc’ (The

values of

fe

and of the

exponent k

are

given

in Tab.

II).

For the

precipitated

silica

P170,

the SIMPLEX

procedure

led to a zero

percolation

threshold and a

high scaling

exponent.

One obtains p

fk

with k = 5.83

(Fig. la).

The mechanical behaviour of the

precipitated

silica is therefore different from that of the

pyrogenic

silicas.

2. ANALYSIS OF THE DATA IN THE HIGH PRESSURE REGION. - We have shown earlier

[15]

that,

above P 0.2

MPa,

the void volume

Vp

of Aerosil scales as

P - 1 / «

with eï -- 3. As

vsIV p

=

fl (1

f ),

where vs

= 1 Ip

= 0.455

cm3/g

is the true

specific

volume of the silica

particles,

the pressure P scales as

[fl (1 - f )]"

or

(v,lVp)«

(Figs.

4a to

4d).

The values of the

exponent

a are

given

in table II. The fact that a > k is consistent with the increase of the

exponent

of the

percolation regime

observed

above,

by

increasing

the range of the fit in the

domain where

f «

1.

(8)

Figs.

4. -

(a,

b, c,

d)

Variation of the pressure P as a function of

vs/V p

=//(!"

f ).

Discussion.

The

experimental

results indicate

that,

for all

silicas,

the evolution of the transmitted pressure P or the mechanical

strength,

as a function of the volume fraction

f of

solids,

occurs

in two different

steps :

- in the first

step,

one observes a

percolation

type

behaviour P -

( f -

te)k

for

pyrogenic

silicas and a power law p _

tk

for the

precipitated

silica ;

- in the second

step,

P scales as the void volume of the

pyrogenic

silicas and as the volume

fraction of solid for the

precipitated

silica.

The cross-over

region

between both

steps

is located around

f

= 0.065 for

pyrogenic

silicas

and around

f

= 0.13 for the

precipitated

silica.

1. FIRST STEP : LOW PRESSURE RANGE. - From table

II,

it appears that the mechanical

percolation

threshold

te is

very close to the volume fraction

f o

t in the

tapped powder.

Moreover,

for most

samples,

it is also close to the

gelification

threshold

f g

in a non

polar

(9)

- the mechanical

percolation

threshold

te

corresponds

to the volume fraction of solid

above which a pressure is transmitted

by

connected units

throughout

the

system ;

- these units

are the fractal blobs

(volume

fraction

evidenced in the

gels

[16, 17]

whose

structure was shown to remain constant

[16]

over the

gelification

range.

It follows that the first

step

of the

compaction

of

pyrogenic

silicas

corresponds

to the

increase of the mechanical

strength by increasing

the size of the backbone or the number of bonds

transmitting

the pressure. The

percolation

process and the

gelification

possibility [5]

ends when all blobs are connected.

It is

likely

that,

for a

given

random

system,

the mechanical

percolation

threshold is

equal

to

the elastic

percolation

threshold. Forsman et al.

[2]

have studied the elastic modulus of

pyrogenic

silica beams

(the

silica was Cab-0-Sil M5

expected

to be very similar to

Aerosil 200).

They

obtained

te

= 0.017 ± 0.002 and T = 2.9 ± 0.2 for volume fraction of silica

ranging

between 0.035 and 0.3. Since the extension of the range of

fitting

leads to lower

te

values and

higher

exponents,

it becomes difficult to draw definite conclusion about the

following points :

- the

meaning

of the low

exponent

k - 1.55 obtained for the mechanical

strength

as

compared

with

elasticity

exponents

ranging

between 2 in some

polymer gels

[8]

and 3.8 for sintered silver

powder

beams

[1] ;

- the difference between the

percolation

threshold for Cab-0-Sil M5 and for Aerosil 200. The values of the

percolation

threshold are

always

much smaller than the invariant

Oc

= 0.16 introduced

by

Scher and Zallen

[18].

It confirms the fact that the

percolating

units are not the individual silica

particles

but

aggregates

whose

density

is much lower. The volume

fraction of the

dispersed

solid is obtained from the mass M of solid

by

unit volume and from its

density

p S. The volume

fraction 0

of clusters will be

Mlpc

where pe is the

density

of the

cluster,

generally

unknown but easy to measure in

gels

[6, 7].

Furthermore when the clusters

are

fractal,

their

density

Pc scales as

(Lla )D -3

where D is the fractal dimension and

Lla

the size of the cluster in units of

particle

diameter a. It follows :

As the correlation between the

gelification

threshold and the structure of the

aggregates

will be discussed

elsewhere,

the

present

discussion will be limited to a few comments.

Recent

developments

in continuum

percolation

[19, 20]

involves

also,

as in

equation

(2),

the effect of excluded volume on the

percolation

threshold.

Moreover,

the

experimental

system

considered here deals with reversible

aggregation

of

primary

irreversible

aggre-gates

[17].

Therefore the size of the

aggregates

will be limited

by

gravitational

forces

[21, 22]

and will

depend

on the inter

aggregate

sticking

forces in a

given

medium. It follows that the

structure of the

system

can also be considered from a sedimentation

[23, 24]

point

of view.

Such effect could

explain

the difference observed between the

gelification

threshold

(fg =

0.052)

and the mechanical

percolation

threshold

(f, = 0.027)

in

dehydroxylated

Aerosil 200

(R 805)

or in Aerosil OX 50 which

particles

are

larger.

These

arguments

may also

explain

the different behaviour of the

precipitated

silica. Let us

assume

that,

due to the fact that the

aggregates

are more

compact

(D > 2 )

and to differences

in surface

chemistry,

the mechanical

strength

of the

tapped powder

is very low. It follows that the structure of the

tapped powder

( f o

=

0.036 )

could

collapse

to about

fo -

0.05 under a

very low pressure, below the

sensitivity

of the

experimental

device. It is also

noteworthy

that the lowest pressure measured for this

sample

corresponds

to a volume fraction close to that of

the

gelification

threshold in undecane

(Tab. II).

The

signification

of the

scaling

exponent

(10)

2. SECOND STEP OF THE MECHANICAL STRENGTHENING. - Above

f -

0.065,

for all pyrogen-ic

silicas,

the mechanical

strength

scales with the void volume as

with a - 3

(Tab. II).

It follows that P scales also with the size of the voids. For low

dimensionality

fractal

aggregates

(D

:

2),

the size of the voids may be assumed to

correspond

to the size of the

aggregates.

On this

assumption,

equation (3)

would describe the correlation between the mechanical

strength

and the size of the

aggregates

and

suggest

mechanisms of

breaking

[25]

and restructuration of

aggregates

[26]

up to the limit of

primary

irreversible

aggregates.

Further work is now in progress in order to modelize this mechanism and to

explain

the value of the

exponent.

For the

precipitated

silica,

the pressure scales as

f m

with m = 3.75 for

f >.

0.13. It is

interesting

to note that this

exponent

is very close to the

Young

modulus

scaling exponent 13

in the law E -

P /3

where

p is

the

apparent

density

of the

aerogel

and

0 = 3.8

(Woignier et

al.

[4])

or 8

= 3.7

(Gronauer et

al.

[3]).

It may therefore be concluded that the elastic modulus and

the mechanical

strength

behave

similarly.

3. MECHANICAL STRENGTHENING MECHANISM OF THE PRECIPITATED SILICA. -

Recently

Kendall et al.

[27, 28]

have

developped

a

theory

of

sphere

contact to calculate the

Young

modulus E * of an

assembly

of

spherical microparticles,

in terms of the volume

packing 0

of the

particles,

the interfacial energy r and the elastic deformation of

spheres

of size

Dp

and modulus E. The

resulting equation

is :

As seen above in the silica

systems,

the mechanical units are not the individual silica

particles

(which

volume fraction is

fi

but the fractal blobs

(which

volume fraction is

cp), cp

and

f being

related

by 0 -

f (Lla )3 - D(Eq.

(2)).

In

equation

(4),

the diameter

Dp

of the

particles

arises from the interfacial energy term

FD p 2

and the stress and strain

expressions.

As the

interacting

objects

are the silica

particles,

the term

Dp

(i.e.

the size

Lla

of the

blobs,

has to take into account the number of

particle

Ns

on the extemal surface of the blobs. As

Ns-

(Lla)D-I,

then

From

(2)

and

(5), equation (4)

becomes :

The

experimental

results indicate that

during

the first

step

of

compaction

of the

precipitated

silica : P -

E* -f5.83@

in the second

step

P - Eu

f 3v5

whereas from

equation

(6)

a

scaling

exponent

equal

to 4 is

expected.

An increase of the

exponent

can

only

be obtained :

- if the size

L/a

of the fractal blobs is not constant but correlated with

f ;

- and if it is

an

increasing

function of

f,

i.e. if the size of the mechanical units increases

(11)

and

where n and N =

(L/a )D

are

respectively

the number of blobs and the number of

particles

in

a blob. Let us assume in a first

approximation,

that the number of blobs

by

unit

volume,

n/VT

remains constant. It follows

that 0

scales as

(Lla)’

and

f scales

as

(L/a)D.

On this

assumption,

equation

(6)

becomes :

or

For fractal blobs with D = 2 one obtains :

and for

compact

units

(D

=

3 )

one obtains :

The

similarity

between

b2

and

b3

and the

exponents

obtained

respectively

for the first and the second

step

of

compaction k

= 5.83 and k =

3.75,

is

stricking.

Moreover,

the

experimen-tal value of the

exponent k

= 5.83 can be obtained

by taking

D = 2.03 instead of

D = 2 in

equation

(9).

Therefore the first

step

of

compaction

of the

precipitated

silica P 170 can be described

by

the

following

mechanism : the increase of the mechanical

strength

to

compaction

is achieved

by

an increase of the size of the blobs

by sticking leading

to new

larger

units

(with

mechanical intrinsic elastic modulus

E).

The above process, achieved at the end of the first

step

leads to

compact blobs,

(D

=

3 ).

However,

the

scaling

exponent

calculated with D = 3 in

equation

(9)

is

slightly larger

than the

experimental

value. A further refinement is obtained

by

assuming

that the number of blobs

by

unit

volume,

n/VT

is no

longer

constant but is a function of the

solid volume

fraction f :

Therefore

L la -

f (’ -

h }/3 and

equation (6)

becomes : E * ’"

[4 .

[(h - l }/9.

Intuitively,

one

expects

that

by increasing

the solid volume fraction

f,

the number of

aggregates n

decreases faster when

VT

decreases. Therefore h will be

negative.

For h = - 1 the

scaling

exponent

of f

is

equal

to

3.78,

in

good

agreement

with the

experimental

value k = 3.75.

(One

may observe

that,

if relation

(10)

is introduced for the above determination of

b2,

one obtains

b2

= 7.83 which is too

high.)

Therefore it appears that the mechanism of

strengthening

of

precipitated

silica is very

different from that of the

pyrogenic

silicas. For the

first,

strengthening

occurs

by

an increase

of the size of the mechanical

units,

whereas for the latter as seen

above,

it

probably

occurs

by

restructuration

(i.e. breaking

and diminution of the size of the

aggregates).

The

present

result is in

agreement

with the fact that low fractal dimension

aggregates

(D

:

2 )

are tenuous

whereas

aggregates

of

larger

fractal dimension exhibit a much

higher

mechanical

strength

[26].

Conclusion.

The measurements of uniaxial

compaction

allowed to follow the evolution of the mechanical

properties

of an

assembly

of colloidal silica

particles

as a function of the volume fraction. The

(12)

percolation

threshold of

pyrogenic

silicas. Similarities between results obtained from

compaction

and from elastic modulus measurements

suggests

that both mechanical

strength

and

Young

modulus behaves

similarly

with the volume fraction. One

important

conclusion of the

present

paper is that the very different mechanical behaviour between

pyrogenic

silicas and

precipitated

silicas could be attributed to the fact that the fractal dimension of the first is

smaller than 2 whereas for the latter it close or

larger

than 2. Further

experiment

on different

precipitated

silicas will be necessary to

generalize

this conclusion.

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