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Conductometric CO2 sensing using BaTiO3-CuO composite thin films grown by pulsed laser deposition

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Publisher’s version / Version de l'éditeur:

ECS Meeting Abstracts, MA2005-01, AC1-Sensors, Actuators, and Microsystems -

General Session, 2005

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Conductometric CO2 sensing using BaTiO3-CuO composite thin films

grown by pulsed laser deposition

Kunkel, Melissa; Tunney, Jim; Post, Mike; Srinivasan, Ramesh; Marcotte,

Dave; Segall, Don

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Conductometric CO2 Sensing Using BaTiO3-CuO

Composite Thin Films Grown by Pulsed Laser Deposition

Melissa Kunkell, Jim Tunney1, Mike Post1, Ramesh Srinivasan2, Dave Marcotte2 and Don Segall3

1

National Research Council of Canada; Institute for Chemical Process and Environmental Technology;

Ottawa ON, K1A OR6

2

National Research Council of Canada; Institute for Aerospace Research; Ottawa ON, K1A OR6

3

Armstrong Monitoring Corporation 215 Colonnade Road South, Ottawa ON, K2E 7K3

Conductometric gas sensors have certain advantages including low cost, simple design, high sensitivity and fast response which make them amenable to device miniaturization [1]. Miniaturization permits gas sensors to be used in applications where larger detection systems are not feasible. This includes sensors which can be mounted in unmanned air vehicles (UAVs) for gas detection. In this study, conductometric CO2 sensing

materials were investigated with the goal of integrating these materials into sensor devices which can be incorporated onto a UAV.

Composite thick films comprised of BaTiO3 and

CuO phases have previously been shown to be sensitive to variations in CO2 gas composition at temperatures

400°C ≤ T ≤ 700°C [2-4]. While the exact sensing mechanism has not been definitively ascribed, it likely involves chemisorption of CO2 and possibly subsequent

carbonate formation at the surface and grain boundaries of the CuO and/or BaTiO3 surfaces and grain boundaries of

the film. This reversible interaction changes the conductivity of the film, thus providing the basis for the sensor response.

A series of thin films of different CuO/BaTiO3

compositions were grown by pulsed laser deposition (PLD) onto model ~1cm2 substrates of single crystal sapphire at deposition temperatures ranging between 400°C ≤ Tdep ≤ 650°C. The resulting thin films (d < 1 µm) were characterized by X-ray diffraction (XRD), chemical analysis using energy dispersive spectroscopy (EDS) and SEM. This confirmed that BaTiO3-CuO

composite films with different CuO/BaTiO3 ratios could

be grown by PLD using sintered composite targets comprised of these same two phases.

These films were then evaluated for their sensitivity to CO2 in a synthetic air mixture of 20% O2

and 80% N2. Some films, notably those prepared from

sintered targets of 1% CuO/ 99%BaTiO3 exhibited high

sensitivity to 100 ppm CO2 (Figure 1).

Using the most promising BaTiO3-CuO

compositions and deposition conditions, some films were then grown directly onto sintered 3 mm2 alumina sensor substrates with interdigitated Au electrodes and a Pt heater on the backside (Figure 2). These were again characterized by XRD, SEM EDS and tested for CO2

sensitivity.

References

[1] I.Simon, N.Barsan, M.Bauer, U.Weimar, Sensors and

Actuators B 73, 1-26 (2001).

[2] A. Haeusler, J.-U. Meyer, Sensors and Actuators B 34, 388-395 (1996).

[3] A. Marsal, G. Dezanneau, A. Cornet, J.R. Morante,

Sensors and Actuators B 95, 366-270 (2003).

[4] B. Liao, Q. Wei, K.Wang, Y.Liu, Sensors and

Actuators B 80, 208-214 (2001).

Figures

Figure 1: Dynamic sensor response to 100 ppm CO2 in a

20% O2/ 80% N2 gas mixture for a BaTiO3-CuO film

prepared by PLD.

Figure 2: SEM images of the sensor device: (a) low magnification showing the Au gold interdigitated electrodes with the film covering the lower part; (b) higher magnification showing the morphology of the BaTiO3-CuO film on the sintered alumina substrate.

(a)

1 mm

(a)

1 mm

(b)

5 µm

(b)

5 µm 0 20 40 60 80 100

Time (min)

1 1.2 1.4 1.6 1.8 2 2.2

R

e

la

ti

ve R

e

si

stan

ce (

R

/R

0

)

100 ppm CO2

Figure

Figure 1: Dynamic sensor response to 100 ppm CO 2  in a  20% O 2 / 80% N 2  gas mixture for a BaTiO 3 -CuO film  prepared by PLD

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