STD 7000
7503/7506
Optoisolated Input Card
USER'S MANUAL
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7503/7506
Optoisolated Input Card USER'S MANUAL
9/81
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750lS0LATED INPUT CARD USER'S MANUAL
TAB L E
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F CON T E N T SSE Product Overview 7503 Data Sheet 7506 Data Sheet CSl8 Data Sheet CBl8 Data Sheet
SE Functional Description
General Purpose Insterface
SE Mapping and Address Decoder Operation Changing the 7503/7506 Port Addr~ss
SE 7503/7506 Env i rOl"\GH!'nta 1 ,Spec if i cat ions
SE Electrical Specifications
SE Mechanical
SE 7503/7506 Operating Subroutine Modules
SE Maintenance
()
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-- - - " - - - - --,---, ----,-,--,---,-----, ' - , - --,-------- , - , -,-,-, - , - , - -,---,------ ------ ---,---,-'----,---,----. ---,--,--,---"---'.,-,---"" .. ,,---,,---,---'''-_ .. ,.
~@@ 7503
@u[Q)[IDruJ@~~~OPTOISOLATED INPUT CARD ( 4.5-80VAC/VDC)
The 7503 provides eight independent AC/DC inputs for the Series 7000 STD BUS. An optical coupling circuit isolates each circuit from the STD BUS system and from each other. The 7503 offers a choice of two input ranges. Range selection is independent for each input and is selected through the installation of wire jumpers. The low range responds to input voltages between 4.5 VRMS and 22 VRMS for 5V, 6V, and 12V applications. The high range responds to input voltages of between 20 VRMS and 80 VRMS and is useful for systems using 24V, 28V, and 48V. An LED provides a visual indication of the state of each input.
FEATURES
• 500V Minimum Isolation Between Inputs, and Between Each Input and System Ground
• Independent Range Selection for Each Input
• Low Input Voltage Range from 4.5 VRMS to 22 VRMS
• High Input Voltage Range from 20 VRMS to 80 VRMS
• 10.0mA RMS Maximum Input Loading
• Typical Turn On Time of 11msec.
• Typical Turn Off Time of 36msec.
• LED Indicator for Each Input Circuit
• DC Voltages may be Applied with Either Polarity
• User-selectable Input Port Address
• Keyed Interface Connector
• Clear Plastic Safety Shield
• Single +5V Operation
• Socketed ICs
r---,
IOEXp·
A7-A1
I
TTL SIGNAL I--..::r---..~'--'--~>--__I CONYERSION
I CONDITIONING
INPUT
~ REC~:~I~!~ION
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CONYERSION I--_~
CIRCUITS ."
OPTOISOlATED INPUT CARD (4_5-80YACNDC) 7503
·INDICATES ACTIYE lOW lOGIC
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~@@ PRELIMINARY 7506
@IY[Q) [ID(l)J@~~~OPTOISOLATED INPUT CARD
(70-280VA,C/VDC)
The 7506 prov"ides eight independent AC/DC inputs for the Series 7000 STD BUS. An optical coupling circuit isolates each circuit from the STD BUS system and from each other. The 7506 offers a choice of two input ranges. Range selection is independent for each input and is selected through the installation of wire jumpers. The low range responds to input voltages of between 70 VRMS and 150 VRMS for 120V applications. The high range responds to input voltages between 140 VRMS and 280 VRMS and is useful for systems using 240V. An LED provides a visual indication of the state of each input.
FEATURES
• 500V Minimum Isolation Between Inputs, and Between Each Input and System Ground
• Independent Range Selection for Each Input
• Low Input Voltage Range from 70 VRMS to 150 VRMS
• High Input Voltage Range from 140 VRMS to 280 VRMS
• 2.0mA RMS Maximum Input Loading
• Typical Turn On Time of 11 msec.
• Typical Turn Off Time of 35msec.
• LED Indicator for Each Input Circuit
• DC Voltages may be Applied with Either Polarity
• User-selectable Input Port Address
• Keyed Interface Connector
• Clear Plastic Safety Shield
• Single +5V Operation
• Socketed ICs
r--- I
IOEXP'
A7-Al
IOREa' RD'
A;
I
TTL SIGNAL I----=!--~.---;f..-...!---+---<~___i CONVERSION
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&
CONDITIONING
INPUT
~ REC~:~I~~~ION
&
CONVERSION 1 - - - _ - . - - - '
~ _ _ _ _ _ _ _ _ _ C;~C~T ~ (~P~A~ _ _ _ _ _ _ _ j
CIRCUITS ;-6
OPTOISOLATED INPUT CARD (70-280VACNDC)
16
7506
"INDICATES ACTIVE LOW LOGIC
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~@@ CS18
@If[Q)[ID(UJ@~~~~~I/O EDGE CONNECTOR
SOLDER TAIL CONNECTOR
The CS18 card edge connector is used on industrial interface cards requiring more than 50VDC and/or 0.5A per contact.
FEATURES
• SA Maximum Per Contact
• Multiple Sourced
• Accepts PCBs of .062" Thickness
• Pierced Solder Talis Accept 3 #22 A WG Wires
• Includes Mating Hood, Hardware, and Keys
• UL Listed ELECTRICAL
• Material UL rated 94V-0 or '94V-1 (flame rating)
• Contact spacing 0.156" centers
• Contact rating: SA ,
• Maxim~m. voltage drop: 30mV at SA
• Operating voltage: 350V at sea level
• Operating t~mperat~re: -550 C to +1050 C at sea level
• PCB thickness: .054 to .071 inches
• Insertion/withdrawal forces:' 2 oz. to 8 oz. per contact pair
1 _ - - - , 3 . l 1 2 t . 0 3 2 (UI t . • CM) _ _ _ _ _ + + -_ _ _ 3.403 !.G03 ( ... :t.G07 CM) •
_ - - - 3 . 1 5 2 t;OIO (1.01 t.15 CM) _ _ _ +I
2.852 :t.G05
,_--CI.7. :t.01 CM)I--_ _
+'
I • 2150 t·015 (7 •• 8 t·o. CM} _ _ _ I
0.121 OIAMETaR 2 PLACES (.325CM)
~-!
1
.251 t.032 (.131 t.OI CM)
i --..1 _
(._CM) .1510',.031 (.07ICM)
-+-
ACCEPTS 3 122 AWQWIRES
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( 0 I ~HHHHI » IRHBH! I 0 )
Solder Tail Connector
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.30 INSERTIONC.7I2 CM) DEPTH
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ORDERING INFORMATION
Pro-Log CS18 includes connector, hood, hardware, and key. Part numbers given for other manufac- turers are for connectors and hoods only.
Connector Viking Sullins TRW Cinch Hood
Viking Kel-Am AMP
2VH18/1A85 EMM18 SREH 250-18-30-220 036-0097-002 CH-18-6H-3.406 530088-3
QUANTITY PRICING INFORMATION 1 - 9 . 10 - 24 25 - 99 CS18 $15.00 $13.50 $12.50
100 - 249
$11.50
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Typical Hood with Cable Clamp
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~@@ CB18
®u[Q)[IDQJJ®~~~~~I/O EDGE CONNECTOR
BARRIER STRIP CONNECTOR
The CB18 card edge connector is used on industrial interface cards requiring more than SOVDC and/or O.SA per contact.
FEATURES
• 10A Maximum Per Contact
• Single Sourced
• Accepts PCasof .062" Thickness
• Tubular Contact Plate Accepts #12 to #22 AWG Wires
• I ncludes Key.
• UL Listed ELECTRICAL
• Material UL rated 94V-0 (flame rating)
• Contact spacing: 0.1S6" centers
• Contact rating: 10A/circuit continuous
• Breakdown voltage: 2S00V
• Operating temperature: -S5°C to +10SoC at sea level
• PCB thickness: .054 to .071 inches
• Not recommend~d for more than 20 insertion/
withdrawals
CONNECTOR ORDERING INFORMATION lhe part number of various connector manufac- turers is given below.
Pro-Log CB18*'
Buchanan PCB2B Connector PC17 Keying plug
1+r~---_2.l72 (7.55 CM) _ _ _ _ _ .-..I .158 (.40 CM) TYP
*Includes two keying plugs
INTER·CONTACT KEYING SLOT (TYP) ~ 1.-.071 (.20 CM) TYP
1 ... _ _ _ _ _ _ _ 3.151 (1.21 CM) •
+-_ _ _ _ _ _ _ _ _ _ 3.401 (L" CM) •
-+\
1+-.158 (.40 CM) TYPBarrier Strip Connector
.344 (.174 CM)
1 \
+-MAnNG BOARODEPTH
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.350 ==== .970
1.11 T
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(.7tCM)
IiidiWilWWM WliMAAMiaw;. 4 : au a it AT, (Ai;; ;; i 4 . 4 44# 4 MM_ x_a: •• ,,,,'.;;., ...
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INPUT I VOLTA(..,c:
FUNCTIONAL DESCRIPTION
The
7503
and the7605
Opto i so 1 ated I nput Cards convert an AC/DC input vo 1 tage into a TTL-level signal that is read by an on-card STO BUS input port. The functional operation of the two cards is identical; only component values are changed to permit operation over the wide range of voltages.The conversion from high voltage to TTL takes place in three steps. A typical input circuit is shown below. The first step uses the input range resistors to obtain a current proportional to the input voltage. The resistor value may be altered for input voltage range selection with the insertion of a jumper wire
(jumper in ~ low range, jumper out ~ high range). The
7503
is shipped with the jumper out which selects the20-80
VRMS range. To select the4.5-22
VRMS range insert the jumper for each circuit desired. The7506
is also shipped with the jumper out, selecting tRe140-280
VRMS range instead of the optional70-150
VRHS range.The second step of the conversion process involves full wave rectification of the input current by using a diode bridge. This step allows AC voltages as well as DC voltages of either polarity to be detected.
The third step takes the direct current from the bridge and produces an optically-coupled TTL signal which is read by the input port. The optical coupling provides electrical isolation between the AC circuits and logic
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circuits of the STO system.
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The optoisolated system is free of problems caused by ground loops a~d varying ground potentials. Analog pulse stretching is provided to assure a constant output signal when a
50Hz
or higher frequency AC input signal is applied. This signal is monitored by an LED indicator and the STO BUS input port.CIB
- 0 ""1- RIO0 ~ I
1. I C.1
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•TYPICAL INPUT CIRCUIT
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ADDRESS DECODER OPERATION
Refer to the schematics, documents #105119 (7503j·or #105298 (7506) The 7503 and 7506 use three cascaded 74lS42 decoders (U3, U4 and US) to decode address lines AO-A7. These decoders are enabled only when 10RQ*, RD* and 10EXP* are active. The output of the decoder circuit, select
signal SZ*, is active only when the card is addressed to read. This signal is used to enable the input port, U2.
CHANGING THE PORT ADDRESS OF THE 7503 AND 7506
Refer to the assembly diagrams, documents #105120 (7503) or #105299 (7506) locate decoders U3, U4 and US (74LS42) adjacent to the STO BUS edge connector.
Each decoder device has a dual row of pads of which form decoder output select matrices. Make one (and only one) connection to each of the matrices adjacent to U3, U4, and U5.
The decoder jumper pad numbering figure shows the numbering of the pads adjacent to the decoder chips on the 7503 and 7506. Also shown are the jumpers (at X2, YO, and ZO) which produce the hexadeci.mal port address.40, the selection made when the card is shipped.
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u30 0
l
0 0 0 0 0sx
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0•
0•
0 00
,
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s•
f • 7U4
% 0 0 0
Sy 0 0 0
0
,
"
asz
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USJ
X ~ o 0
a a a
o 0 0 o 0 0
o I It ~ ~
• .. ..
The I/O address mapping and jumper selection table for one address per card shows where to place jumper straps to obtain any port address in the hexa- decimal range OO-FF. Using the lower of the 2-digit hexadecimal addresses desired, find the most significant hexadecimal address digit along the vertical axis, and the least significant hex digit on the horizontal axis.
For example, port address 40 is obtained by connecting jumpers at X2, YO and ZOo
.;&&& =w
The I/O Address Mapping and Jumper Selection Table for one address per card shows where to place jumper stra"ps to obtain any port address in the hexa- decimal range OO-FF. Using the lower of the 2-digit hexade~imal addresses desired, find the most significant hexadecimal address digit along the vertical axis, and the least significant hex digit on the horizontal axis~
For example, port .address 40 is obtained by connecting jumpers at X2, YO and ZOo
The pad matrices adjacent to U3, u4 and
US
are on 0.10 inch (0.25cm) centers.The jumper wires may be conveniently replaced by w·irewrap post if frequent address selection changes are anticipated.
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CAitO 5.UCT OICOOIIt 57 IOU"· 357-'~2 51
13 55
A7 15
5'
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53••
17•
52.5
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A 51 SOSX"
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I/O Address Decoder And Schematic For 1 Address Per Card
MOST LEAST SIGNIFICANT HEX ADORISS JUMP!R
SELECTION SIGNltrlCANT 0/1/2/3/415/.1' • I 9 I A I a 1 C i DIE 1 , x.
y.
ZHEX ADDRESS
ZO T Zl
r
Z2 I z31 z. r zsl Z6 I Zi ZO I Zl I Z2 I Z3 I Z.& I ZS I Z6 I Z7 _z0 xo va xo v'
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1 xo '1'2 XO '1'3
2 Xl '1'0 Xl '(1
3 Xl '1'2 Xl '1'3
4 X2 '1'0 X2 '1'1
5 x2 Y2 x2 '(3
•
X3 yo x3 VI X7 X3 '1'2 x3 Y3
•
u yo X4 '(1 ANDt U '1'2 X4 '(3 Y
A "<5 yo X5 VI
•
"(s '1'2 xs '(3C x6 va )(6 VI
0 )(6 '(2 x6 '1'3
I -..7 yo X7 Y 1
F X7 '(2 -..: '1'3 /
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I/O Address Mapping And Jumper Selection Table For 1 Address Per Card•
7503 AND 7506 ENVIRONMENTAL SPECIFICATIONS
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RECOMMENDED OPERATING LIMITS ABSOLUTE NON-OPERATING LIMITS
PARAMETER MIN TYP MAX MIN MAX UNITS
Free Air Temp~rature 0
25
55-40
75°c
Humidity
CD
S 95a
95 %RHCD
Non-condens i n9 re 1 at i ve humi d i tyo
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() ELECTRICAL SPECIFICATIONS FOR THE
75037503 Optolsolated Input Card Electrical Specifications
RECOMMENDED ABSOLUTE
MNEM. PARAMETER OPERATING LIMITS NON-OPERATING LIMITS
MIN. TYP. MAX. MIN. MAX. UNIT
Vee Supply voltage 4.75 5.00 5.25 0.0 7.00 Volt
TA Free air temp. 0 25 55 -40 75
°e
User Electrical Charactertstlcs over Recommended Operating Limits
LOW RANGE HIGH RANGE
MNEM. PARAMETER
MIN. TYP. MAX. MIN. TYP. MAX. UNIT V1H High level user input voltage 4.5 22.0 20.0 130.0 VRMS
VIL Low level user input voltage 0 3.0 0 3.4 VRMS
IIH High level user current 0 10.0 .5 2.5 mA
IlL Low level user input leakage 14.0 14.0 /lamp
current
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R,O Isolation resistance 1010 1010n
VIO Isolation voltage 500 500 voe
STD BUS Electrical Charactertstlcs over Recommended Operating Limits
LOW RANGE HIGH RANGE
MNEM. PARAMETER
MIN. TYP. MAX. MIN. TYP. MAX UNIT
Icc STO BUS supply current 150 250 150 250 mA
STO BUS input load See STD 7503 Edge Connector Pin List STD BUS output drive See STD 7503 Edge Connector Pin List
Switching Charactertstlcs over Recommended Operating Limits MNEM ,
PARAMETER FROM TO BOTH RANGES
COMMENTS MIN TYP. MAX.
TpHL Active-Inactive User Interface STDData Bus 36msec. 200msec. See Timing diagram TpLH Inactive-Active " " 11msec. 50msec. See Timin~ Diagram
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TSTAB Stabilize " " 50msec. 250m sec. See Timing diagram& _ _ e_ae tbaZh II p, I, ; , 447 ¥ $ q 1 41 ; aUA ";;;14."."*_;;*,1
ELECTRICAL SPECIFICATIONS FOR THE 7506
7508 Optolsolated Input Card Electrical Specifications
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RECOMMENDED ABSOLUTE
PARAMETER OPERATING LIMITS NON-OPERATING LIMITS
MNEM
MIN. TYP. MAX. MIN. MAX. UNIT
Vee Supply"voltage 4.75 5.00 5.25 0.0 7.00 Volt
TA Free air temp. 0 25 55 -40 75 °e
User Electrical Characteristics oyer Recommended Operating Lim.ts
LOW RANGE HIGH RANGE
MNEM PARAMETER
MIN. TYP. MAX. MIN. TYP. MAX. UNIT
V1H High level user input voltage 70 150 140 280 VRMS
VIL Low level user input voltage 4.0 7.0 VRMS
IIH High level user input current .50 2.0 .50 1.0 mA
IlL Low level user input leakage 14.0 14.0 ~amp
current
RIO Isolation resistance 10'0 10'0
n
Via Isolation voltage 1500 1500 VDe
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STD BUS Electrical Characteristics oyer Recommended Operating Limits·
LOW RANGE HIGH RANGE
MNEM PARAMETER
MIN. TYP. MAX. MIN. TYP. MAX. UNIT
Icc STD BUS supply current 150 250 150 250 mA
STD BUS input load See STD 7506 Edge Connector Pin List STD BUS output drive See STD 7506 Edge Connector Pin List
Switching Characteristics over Recommended Operating Limits BOTH RANGES
MNEM PARAMETER FROM TO COMMENTS
MIN TYP. MAX.
TpHL Active-Inactive User Interface STDDataBus 36msec. 200msec. See Timing diagram TpLH Inactive-Active " " 11msec. 60msec. See Timing Diagram TSTAB Stabilize ,- " " 50msec. 250msec. See Timing diagram
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USER INPUT VOLTAGE
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STD OUTPUT STATE --~: --~i
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I TpLH I
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SUPPLY VOLTAGE 5Y~ _ _ _ _
...-f:1
Oy
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I I I I TpHL I
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y- -
I I I~
I TpLH TpHL
STD OUTPUT STATE
__ ...,. __
~I ~~I __ ~ _______________ Y_A_U_D_O_~ _____ ST_A_Tl ____________________________ _I~
I TSTAa
INPUT ClRCUlT TIMING DIAGRAM
- --
&CllUMWU£44?iAUgMWM UAiQ:CM. anINPUT LEOS
....!...
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ptH II" ----+
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SV ~=
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SY
7503 COMPONENT PLACEMENT DIAGRAM
ADDRESS
If
- -~ . --... --
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If
If
INPUT LEOS
....!.
.!..
PIN 1/A _ _ _ _ _
INPUT CONNECTOR KEY BETWEEN PINS 2/8 AND 31C
7506 COMPONENT PLACEMENT DIAGRAM
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INTlA'ACE CONNECTOR PIN UST
PIN NUMBIR SIGNAL 1IA AC INPUT 7A
2/B 78
lIC AC INPUT6A
410 68
SJI AC INPUT SA
IIF 58
11M AC INPUT 4A
IIJ 48
tlK AC INPUT 3A
lOlL 38
111M AC INPUT 2A
l2/N 28
131P ACINPUT1A
l~ 18 15/S AC INPUT OA
lIlT OB
11/U SPARE
111V SPARE
7503/7506 InterfKe Connector Pin List
eoal CO ... CTOR ... US'T IItNNU ... PlNNU ...
OUTPUT (LSTTL D .. IW) 0 ' " " " (LSTTL D .. lva)
INPUT (LSTTL LOADS) INPUT (UTTI. LOADS)
... MONIC MNIMONIC
·5 VOLTS vce 2 1 vce ·5 VOLTS
GROUND GNO
,
3 GND GROUND-5V 5 5 -5V
07 t'f.5 8 1 .5:'$ 03
08 s.>; 10 9 .:;"'i 02
05 .IiS 12 11 ~ 01
a. 5.-;
,.
13 ~.; 00A15 US 15 1 A1
A14 18 17 1 A8
A13 20 19 1 A5
A12 22 21 1 A4
All 2' 23 1 A3
A10 28 25 1 A2
A' 28 27 1 A1
A. 30 29 1 AO
RO° 1 32 31 WR-
MEMRO· 34 33 1 lORa·
MEMEX· . 31 35 1 IOEXpo
MCSVNCO 31 31 REFAESH"
STATUS 0° 40 31 STATUS 1°
auSAQo '2
.,
8USAKoINTAO°
..
43 INTAKoNMIAO" .es 45 WAITAO°
PBAESET" 48
.,
SVSAEser-CNTAL· 50
"
CLOCK"PCI IN 52 51 OUT PCO
AUXGND 54 53 AUXGNO
AUX-V 51 55 AUX "V
-0 ... ActIIe ' - -LReI LotIC
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7503/7506 Edge Connector Pin ListmUM;G.4@,i4i4A ;, tli;:" ; (, ; ij 4#4#$ p $. ijMif.NI4AJ; I I .
_".4. ;:;'" "
1# Qih4iii,,\i "' - , ,'(1;( AMi_4¥' ..MECHAN I CALI
Refer to the Component Placement Diagram for component placement information.
The 7503/7506 meets all
sro
BUS general mechanical specifications. The 7503/7506 requires clearances of 0.150" on the circuit side and 0.600" onthe component side of the printed circuit board when placed in a Series 7000 card rack.
Clear plastic shields are provided on both sides of the assembly for protection from high voltage. Both adjacent slots must be vacant for clearance of the shields and the input connector.
The user can connect the 7503/7506 by using a PC board edge connector with solder tail connections. The recommended card edge connector is supplied with Pro-Log assembly
,s18.
Also included are a protective hood, all hard- ware, and keys. The keys must be installed in the position shown in the component placement diagram.- - - -
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7503 AND '7506 OPERATING SUBROUTINE MODULEc
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This section provides a flow' diagram and subroutine to operate your 7503/7506 card. It may be used intact, or used as a model to construct sub.routines for a specific application. The subroutine is written in BOBO-family assembly code and will execute on
BOBO, BOBS,
and ZSO processors. The memory addresses selected are compatible with Pro-Log's 7S01 (SOB5A) and 7803 (ZSO) processor cards. The 7503/7506 port addresses used are the address jumper selections made when the 7503/7506 is shipped.To use the subroutine in systems other than those described above, the memory and/or I/O port addresses may require change for compatibility, The flow diagram presented can be easily translated into the assembly code used by any microprocessor since they show the steps required to acheive 7503/7506 operation without reference to particular mfcroprocessor.
The following subroutine will compare the present port status with the port status from the last time that the port was read. To use the routine the HL pointer must point to a place in memory where port status is stored. Also, the port must be read into the accumulator before calling the routine. Upon return from the routine the location that the HL pointer was previously set will contain new port status. Plus the next four locations will contain change status.
Uses Registers A, C, Hand L
M XX New Data ~ Location HL was set to M + 1 XX Old Data
M + 2 XX Changes M + 3 XX Bits to Zero M + 4 XX Bits to One
Memory after Return
==-=-,e._A'.' .. " * . MAl. "4#7 $# Q • • W; $. #. Mk4JMWiMiWMiMM:WCi4iMMK"iQ44i&WijM,;iA ,. ,,"I ""'¥FA
SAV~
B
&C
LOAD B WITH OLD DATA
EXCLUS I VE '''OR'' OLD DATA WITH
NEW DATE
STORE BITS jTHAT CHANGED
!
llANO"
OLD DATA WITH CHANGES
.~
STORE BITS THAT
~ENT
TO ZERO
~
llANO"
OLD DATA*
WITH CHANGES
!
STORE BITS THAT WEHT TO ONE
~.
RESTORE 8 & C
J,
RETURN
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106678A 300 9/81