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Dynamic Mechanical Simulation of Miniature Silicon

Membrane during Air Blast for Pressure Measurement †

J Veyrunes, J. Riondet, André Ferrand, M Lavayssière, A Lefrançois, J. Luc,

Hervé Aubert, Patrick Pons

To cite this version:

J Veyrunes, J. Riondet, André Ferrand, M Lavayssière, A Lefrançois, et al.. Dynamic Mechanical

Simulation of Miniature Silicon Membrane during Air Blast for Pressure Measurement †. Eurosensors

2018, Sep 2018, Graz, Austria. pp.9 - 12. �hal-01852437�

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Proceedings 2018, 2, x; doi: www.mdpi.com/journal/proceedings

Proceedings

Dynamic Mechanical Simulation of Miniature

Silicon Membrane during Air Blast for Pressure

Measurement

J. Veyrunes1†, J. Riondet2,3, A. Ferrand1, M. Lavayssière3, A. Lefrançois3, J. Luc3, H. Aubert2 and

P. Pons2*

1 ICA, Université de Toulouse, Toulouse, France

2 LAAS-CNRS, Université de Toulouse, CNRS, INP, Toulouse, France 3 CEA-DAM, Gramat, France

Emails: veyrunes@etud.insa-toulouse.fr, jriondet@laas.fr, andre.ferrand@insa-toulouse.fr, maylis.lavayssiere@cea.fr, alexandre.lefrancois@cea.fr, jerome.luc@cea.fr, aubert@laas.fr

* Correspondence: ppons@laas.fr, 33-5-61-33-64-63

† Presented at the Eurosensors 2018 Conference, Graz, Austria, 9–12 September 2018. Published: date (leave it empty)

Abstract: The development of new ultra-fast sensors for pressure air blast monitoring requires

taking into account the very short rise time of pressure occurring during explosion. Simulations show here that the dynamic mechanical behavior of membrane-based sensors depends significantly on this rise time when the fundamental mechanical resonant frequency of the membrane is higher than 10 MHz.

Keywords: air blast; pressure sensor; dynamic behavior, silicon membrane 1. Introduction

The real time and dynamic measurements of pressure during air blasts is very challenging due to the abrupt variation of pressure from the atmospheric pressure to the so-called overpressure peak

Pmax (between few bars and several ten of bars) with very short rise time tm (< 100ns) (Figure 1). For

accurate measurement of Pmax, sensors with high fundamental mechanical resonant frequency Fo are

then required [1].

When simulating a pressure sensor for which Fo << 1/tm, the rise-time is assumed to be close to zero.

However, we show here that this assumption is no more valid when performing the mechanical

simulation of a sensor for which Fo > 10 MHz.

Figure 1. Typical dynamic pressure variation during an air blast experiment : (a) Illustration of the different

phases and (b) example of pressure measurement at 1m from 1kgTNT by using a Tourmaline piezoelectric sensor. tm Time Pressure Pmax Positive phase ~ 1 ms Negative phase > 1 s (a) 0 2 4 6 8 10 12 0 200 400 600 800 O ve rp re ssu re (Ba rs) Time (µs) (b)

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Proceedings 2018, 2, x 2 of 4

2. Sensor description and simulation conditions

As shown in Figure 2, the proposed sensor is based on a miniature rectangular silicon membrane (5µm*30µm*90µm) with four piezoresistive gauges located at its center [1].

Simulations were performed using Abaqus software [2] for real membrane clamping conditions. Considering the gauges dimensions, the stresses in the gauge areas are close to ones calculated at the membrane center (error lower than 7% on the sensor response). Dynamic behavior of the sensor is then modelled by the differential stress ∆σ given by equation 1 at the center of the membrane, and normalized by the static pressure :

Δ𝜎𝜎 = 𝜎𝜎𝑙𝑙− 𝜎𝜎𝑡𝑡 (1)

where 𝜎𝜎𝑙𝑙 (resp., 𝜎𝜎𝑡𝑡) is the stress applied to the gauge parallel (resp., to the gauge perpendicular) to

the current in the gauge.

Figure 2. a) Cross sectional view of the sensor; (b) Wheatstone bridge on the rectangular membrane.

The fundamental mechanical resonant frequency Fo, obtained from harmonic module of Abaqus

software, is of 32.7 MHz and consequently 1/Fo is close to 30ns.

Due to the short reaction time

t

r of the sensor (< few µs, see Figure 5), we assume here that the

pressure profile (shown on Figure 1) can be modelled by the Heaviside step function (the decrease of pressure is lower than 2% after 1µs).

Moreover, assuming that the acoustic damping is predominant [3], the quality factor Q of the

membrane is inversely related to the equivalent pressure Pe applied on both sides of the membrane as

shown in equation 2.

𝑄𝑄 ≅

P 95

𝑒𝑒 (𝑏𝑏𝑏𝑏𝑏𝑏) (2)

Abaqus simulations indicates that the pressure Pe is the average pressure applied between the two

membrane sides. Table 1 reports the Q factor for typical applied pressure on one side of the membrane while the other side is in vacuum. We observe that the Q factor decreases rapidly and is lower than 20 for the applied pressure greater than 10 bars.

Table 1. Q factor versus absolute pressure from equation 2.

Pressure (bar) 2 5 10 20 30 40

Q 95 38 19 9.5 6.3 4.8

For a shock wavefront normally incident upon the membrane surface, the dynamic mechanical response to a linear variation of pressure was obtained from the Second Order Transfer Function (SOTF) where the rise time differs from zero (Equation 3). This model is consistent with Abaqus simulations results, as it can be noticed from Figure 3. We can observe that the difference is lower than 4% after the rise time. Consequently, the effects on sensor reaction time can be neglected.

N-type silicon membrane P-type gauges SOI substrate SiO2 (100) <110> R1 Ground Va= 10V y x σt = σxx R2 R3 R4 Vout <1-10> σl = σyy σt = σyy σl = σxx (a) (b) 30µm 90µm

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𝑅𝑅𝑛𝑛(𝑡𝑡) =𝑡𝑡1𝑚𝑚∙ � 𝑡𝑡 − 2𝐵𝐵 + 𝑒𝑒−𝐴𝐴𝑡𝑡∙ �2𝐵𝐵 ∙ 𝑐𝑐𝑐𝑐𝑐𝑐(∙ 𝑡𝑡) +2𝜉𝜉2−1 Ω ∙ 𝑐𝑐𝑠𝑠𝑠𝑠(Ω∙ 𝑡𝑡)� −𝑈𝑈(𝑡𝑡 − 𝑡𝑡𝑚𝑚) �𝑡𝑡 − 𝑡𝑡𝑚𝑚− 2𝐵𝐵 ∙ 𝑒𝑒−𝐴𝐴(𝑡𝑡−𝑡𝑡𝑚𝑚)∙ �2𝐵𝐵 ∙ 𝑐𝑐𝑐𝑐𝑐𝑐�Ω∙ (𝑡𝑡 − 𝑡𝑡𝑚𝑚)� +2𝜉𝜉 2−1 Ω ∙ 𝑐𝑐𝑠𝑠𝑠𝑠�Ω∙ (𝑡𝑡 − 𝑡𝑡𝑚𝑚)��� � (3)

where 𝜉𝜉 is the damping factor, 𝐴𝐴 = 𝜉𝜉𝜔𝜔0 , 𝐵𝐵 =𝜔𝜔𝜉𝜉

0 ,Ω= 𝜔𝜔0�1 − 𝜉𝜉

2 , 𝜔𝜔0= 1 𝐹𝐹𝑜𝑜

and 𝑈𝑈(𝑡𝑡) = 0 if 𝑡𝑡 < 0, 𝑈𝑈(𝑡𝑡) = 𝑡𝑡𝑡𝑡

𝑚𝑚 if 0 < 𝑡𝑡 < 𝑡𝑡𝑚𝑚 , 𝑈𝑈(𝑡𝑡) = 1 if 𝑡𝑡 > 𝑡𝑡𝑚𝑚

Figure 3. Comparison of SOTF model and Abaqus simulation results for the dynamic response

3. Results

Figure 4 displays an example of the dynamic mechanical response of the membrane for rise

time tm up to 100ns and for a Q factor of 19. The response is normalized by the static value. The

reaction time tr of the sensor (±5% of the static response) is extracted from these figures for Q factor

between 5 and 100 (Figure 5). The following observations can be made:

i. for tm < 1/ Fo, we retrieve the classical damped oscillation for which tr is mainly driven by the Q factor (tr ≅ Q / Fo);

ii. as tm increases, the reaction time tr decreases and, due to the decreasing of the fundamental

mode amplitude (Figure 6), we obtain tr ≅ tm when tm = 1/ Fo;

iii. when tm = n/ Fo where n is a natural number, no oscillation occurs and tr is close to tm; iv. when tm > 1/ Fo, small oscillations appear during the rise time.

The reduction of the reaction time related to the increase of the rise time is given in Figure 7 (reaction

time for tm=0 is taken as reference). We can observe that for pressure rise time tm greater than 20ns,

the sensor reaction time may be underestimated almost by 20% compared with the zero pressure

rise-time (tm=0) assumption. This error may reach 100% when tm is close to n/ Fo.

Figure 4. Dynamic sensor response for different rise times 0,0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 0 100 200 300 400 500 No rm al ized sens or res po ns e Time (ns) Q = 19 ; tm = 40ns SOTF Abaqus -0,04 -0,03 -0,02 -0,01 0,00 0,01 0,02 0,03 0,04 0 100 200 300 400 500 (S OT F -A baq us ) r es po ns e Time (ns) Q = 19 ; tm = 40ns 0,0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0 0 50 100 150 200 No rm al ize d se ns or re sp on se time (ns) Q=19 tm=0.1ns tm=10ns tm=20ns tm=30ns 0,0 0,2 0,4 0,6 0,8 1,0 1,2 0 50 100 150 200 No rm al ize d se ns or re sp on se time (ns) Q=19 tm=30ns tm=40ns tm=60ns tm=70ns tm=90ns tm=100ns

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Proceedings 2018, 2, x 4 of 4

Figure 5. Sensor reaction time versus pressure rise time for different Q factor

Figure 6. Amplitude of fundamental mode

versus tm (Abaqus simulations results)

Figure 7. Relative sensor reaction time versus

pressure rise time for different Q factors

4. Conclusions

The dynamic mechanical behavior of membrane-based piezoresitive sensors was modelled by a second order transfer function with non-zero pressure rise time. For miniaturized silicon membrane

(5µm x 30µm x 90µm) the fundamental resonant frequency Fo is of 33 MHz. The results show that

pressure rise time tm larger than 1/(3 Fo) plays a crucial role for the accurate estimation of the sensor

reaction time. Consequently, when designing ultra-fast sensors for pressure air blast monitoring, the

increase of frequency Fo for a given rise time is expected to provide a significant reduction of the

sensor reaction time.

Acknowledgments: This work was partially funded by Occitanie Region (France) through the COCNANO

project.

Conflicts of Interest: The authors declare no conflict of interest. The founding sponsors had no role in the design

of the study; in the collection, analyses, or interpretation of data; in the writing of the manuscript, and in the decision to publish the results.

References

1. J. Riondet, A. Coustou, H. Aubert, P. Pons, M. Lavayssière, J. Luc, A. Lefrançois, Design of air blast pressure sensors based on miniature silicon membrane and piezoresistive gauges, Journal of Physics: Conference Series

2017, Volume 922.

2. http://imechanica.org/files/0-overview%20Explicit.pdf

3. A. Prak, F. R. Blom, M. Elwenspoek, T. S. J. Lammerink, Q-factor and frequency shift of resonating silicon diaphragms in air, Sensors & Actuators A 1991, vol. 27, no 1, p. 691‑698.

© 2018 by the authors; Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/).

0 0,5 1 1,5 2 2,5 3 0 20 40 60 80 100 Sen so r r ea ct io n time tr (µs )

Pressure rise time tm (ns)

Q = 100 Q = 50 Q = 20 Q = 10 Q = 5 0 0,1 0,2 0,3 0,4 0,5 0,6 0 20 40 60 80 100 Sen so r r ea ct io n time tr (µs )

Pressure rise time tm (ns)

Q = 20 Q = 10 Q = 5 0 0,2 0,4 0,6 0,8 1 0,5 0,7 0,9 1,1 1,3 1,5 Nor m al ize d a m pl itu de Frequency / Fo tm=0.3/Fo tm=0.5/Fo tm=0.8/Fo tm=1/Fo -100% -80% -60% -40% -20% 0% 0 20 40 60 80 100 ∆tr /tr (% )

Pressure rise time tm (ns)

Q = 5 Q = 10 Q = 20 Q = 50 Q = 100

Figure

Figure 1. Typical dynamic pressure variation during an air blast experiment : (a) Illustration of the different  phases and (b) example of pressure measurement at 1m from 1kgTNT by using a Tourmaline piezoelectric  sensor
Figure 2. a) Cross sectional view of the sensor; (b) Wheatstone bridge on the rectangular membrane
Figure 3. Comparison of SOTF model and Abaqus simulation results for the dynamic response  3
Figure 5. Sensor reaction time versus pressure rise time for different Q factor

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