Fichier PDF autopilot tm mxm.pdf

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Version 3.00 Revision B

Part Number 54035-22-ENG

February 2006

F

Installation Instructions

Case IH

^Q

MXM 120

Q

MXM 130

Q

MXM 140

Q

MXM 155

Q

MXM 175

Q

MXM 190 New Holland

^Q

TM 120

Q

TM 130

Q

TM 140

Q

TM 155

Q

TM 175

Q

TM 190

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USA

800-865-7438 (US toll free) +1-913-495-2700 Phone +1-913-495-2750 Fax [email protected] www.trimble.com

Copyright and Trademarks

© 1999–2005, Trimble Navigation Limited. All rights reserved. Trimble, the Globe & Triangle logo, AgGPS, and EZ-Guide are trademarks of Trimble Navigation Limited, registered in the United States Patent and Trademark Office and in other countries. Autopilot and SiteNet are trademarks of Trimble Navigation Limited.

All other trademarks are the property of their respective owners.

Release Notice

This is the February 2006 release (Revision B) of the AgGPS Autopilot Automated Steering System Installation Instructions, part number 54035-22-ENG. It applies to version 3.00 of the AgGPS Autopilot automated steering system.

The following limited warranties give you specific legal rights. You may have others, which vary from state/jurisdiction to state/jurisdiction.

Product Limited Warranty

Trimble warrants that this Trimble product and its internal components (the “Product”) shall be free from defects in materials and workmanship and will substantially conform to Trimble’s applicable published specifications for the Product for a period of one (1) year, starting from the earlier of (i) the date of installation, or (ii) six (6) months from the date of product shipment from Trimble. This warranty applies only to the Product if installed by Trimble or a distributor authorized by Trimble to perform Product installation services.

Software Components and Enhancements

All Product software components (sometimes hereinafter also referred to as “Software”) are licensed and not sold. Any Software accompanied by a separate End User License Agreement (“EULA”) shall be governed by the terms, conditions, restrictions and limited warranty terms of such EULA notwithstanding the preceding paragraph. During the limited warranty period you will be entitled to receive, at no additional charge, such Fix Updates and Minor Updates to the Product software as Trimble may develop for general release, subject to the procedures for delivery to purchasers of Trimble products generally. If you have purchased the Product from an authorized Trimble distributor rather than from Trimble directly, Trimble may, at its option, forward the software Fix Update or Minor Update to the Trimble distributor for final distribution to you. Major Upgrades, new products, or substantially new software releases, as identified by Trimble are expressly excused from this enhancement process and limited warranty. Receipt of software updates shall not serve to extend the limited warranty period.

For purposes of this warranty the following definitions shall apply: (1)

“Fix Update” means an error correction or other update created to fix a previous software version that does not substantially conform to its published specifications; (2) “Minor Update” occurs when

enhancements are made to current features in a software program; and (3) “Major Upgrade” occurs when significant new features are added to software, or when a new product containing new features replaces the further development of a current product line. Trimble reserves the right to determine, in its sole discretion, what constitutes a significant new feature and Major Upgrade.

Warranty Remedies

Trimble’s sole liability and your exclusive remedy under the warranties set forth above shall be, at Trimble’s option, to repair or replace any Product that fails to conform to such warranty (“Nonconforming Product”), and/or issue a cash refund up to the purchase price paid by you for any such Nonconforming Product, excluding costs of installation, upon your return of the Nonconforming Product to Trimble in accordance with Trimble’s standard return material authorization process. Such remedy may include reimbursement of the cost of repairs for damage to third-party equipment onto which the Product is

obtained through the use of the Product.

THEWARRANTIESABOVESTATE TRIMBLE'SENTIRELIABILITY, AND YOUREXCLUSIVEREMEDIES, RELATINGTOPERFORMANCEOFTHE PRODUCTSANDSOFTWARE. EXCEPTASOTHERWISEEXPRESSLY PROVIDEDHEREIN, THEPRODUCTS, SOFTWARE, AND ACCOMPANYINGDOCUMENTATIONANDMATERIALSARE PROVIDED “AS-IS” ANDWITHOUTEXPRESSORIMPLIEDWARRANTY OFANYKINDBYEITHERTRIMBLENAVIGATIONLIMITEDOR ANYONEWHOHASBEENINVOLVEDINITSCREATION, PRODUCTION, INSTALLATION, ORDISTRIBUTIONINCLUDING, BUTNOTLIMITED TO, THEIMPLIEDWARRANTIESOFMERCHANTABILITYANDFITNESS FORAPARTICULARPURPOSE, TITLE, ANDNONINFRINGEMENT. THE STATEDEXPRESSWARRANTIESAREINLIEUOFALLOBLIGATIONS ORLIABILITIESONTHEPARTOFTRIMBLEARISINGOUTOF, ORIN CONNECTIONWITH, ANYPRODUCTSORSOFTWARE. SOMESTATES ANDJURISDICTIONSDONOTALLOWLIMITATIONSONDURATION ORTHEEXCLUSIONOFANIMPLIEDWARRANTY, SOTHEABOVE LIMITATIONMAYNOTAPPLYTOYOU.

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Limitation of Liability

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Notices

Class B Statement – Notice to Users. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communication.

However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

– Reorient or relocate the receiving antenna.

– Increase the separation between the equipment and the receiver.

– Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

– Consult the dealer or an experienced radio/TV technician for help.

Changes and modifications not expressly approved by the manufacturer or registrant of this equipment can void your authority to operate this equipment under Federal Communications Commission rules.

Notice to Our European Union Customers

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AgGPS Autopilot Automated Steering System Installation Instructions i i i

Follow the safety information in this chapter at all times.

1.1

Safety / Machine Preparation Information

11.1

Personal protection

C

CAUTION – Always wear protective glasses, shoes and any other protective equipment as required by job conditions and machine.

C

CAUTION – Wear protective glasses when using pressurized air or water to clean surfaces or cleaning overhead surfaces.

C

CAUTION – Use proper protective welders clothing if a welding operation is to be done.

C

CAUTION – Do not wear loose clothing or jewelry that can catch on machine parts or tools.

C

CAUTION – Use steps and handrails when entering or exiting a machine while facing the machine.

C

CAUTION – Use caution when checking for hydraulic leaks and system operation. Do not use bare hands to check for leaks. Pinhole leaks can result in a high velocity fluid stream that can penetrate the skin and cause serious injury. Stand clear and use a board or cardboard to check for leaks.

C

CAUTION – Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.

11.2

Machine cleaning

C

CAUTION – If the machine has been used to apply agricultural chemicals, the machine must be steam cleaned to remove any chemical residue from the areas where the technician will be installing brackets, making hydraulic connections or routing cables and hoses.

C

CAUTION – The technician must wash hands prior to eating or drinking after working on the machine.

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11.3

Pre-installation machine preparation

C

CAUTION – Park the machine on a level, hard surface. Block the front and rear wheels.

C

CAUTION – Align the steering straight ahead. On articulated machines, install the articulation locks.

C

CAUTION – Lower all attachments to the ground.

C

CAUTION – To avoid burns, allow hot machines to cool before attempting installation.

C

CAUTION – Relieve all pressure in oil, air and water systems before disconnecting any lines, fittings or related items.

C

CAUTION – Be careful when removing fill caps, breathers and hose connections. Hold a rag over the cap or fitting to prevent being sprayed by liquids that may still be under pressure.

C

CAUTION – Before starting to disconnect hydraulic and electrical components, disconnect the battery cables and attach a “Do Not Operate” or similar tag in the operator’s cab. A lockout box should also be installed on the battery terminal to avoid the battery from being reconnected.

C

CAUTION – Remove the key from the ignition switch.

Note –

– Before you begin the installation, read through these instructions to familiarize yourself with the installation procedure.

– The left and right sides of the machine are referred to as if you are standing

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AgGPS Autopilot Automated Steering System Installation Instructions v

Safety Information . . . iii

Safety / Machine Preparation Information . . . . iii

Personal protection . . . . iii

Machine cleaning. . . . iii

Pre-installation machine preparation . . . . iv

1 Introduction . . . . 1

Technical Assistance . . . 2

Your Comments . . . 2

Manual System Upgrade to Autopilot . . . 3

EZ-Guide SL AgGPS 114 manual guide system . . . 3

AgGPS 124 or AgGPS 132 PSO system . . . 3

AgGPS 150 EZ-Guide Plus lightbar . . . 3

Required Components . . . 3

Autopilot Hardware Organization - as Shipped . . . 4

Autopilot Hardware Organization - as Installed . . . 4

2 Hydraulic Control Valve Installation . . . . 5

Hydraulic Control Valve Components . . . 6

Prepare the Hydraulic Control Valve . . . 7

Install the Initial Hydraulic Hoses . . . 10

Cab Suspension Installation (if equipped). . . 14

Connect the Electrical Connectors . . . 16

Connect the Remaining Hydraulic Hoses . . . 18

3 AutoSense Steering Sensor Installation . . . 23

AutoSense Steering Sensor Components . . . 24

Install the AutoSense Steering Sensor . . . 25

Harness Preparation (P/N 54602 Rev C) . . . 27

4 Antenna/Receiver Installation . . . 29

AgGPS 114 Components . . . 30

AgGPS 132 Components . . . 31

AgGPS 114/132 Installation Process . . . 32

AgGPS 252 GPS Receiver with SiteNet Radio (If Equipped) Components . . . 34

AgGPS 252 GPS Receiver with SiteNet Radio (If Equipped) Installation Process . . . 35

AgGPS 252 GPS Receiver with AgGPS 900 Radio Module (If Equipped) Components . . . 40

AgGPS 252 GPS Receiver with AgGPS 900 Radio Module (If Equipped) Installation Process . . 41

5 Display Installation . . . 45

EZ-Guide Plus Lightbar Components . . . 46

EZ-Guide Plus Lightbar Display Installation . . . 47

Mounting the Lightbar. . . 48

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Vacuum mount installation . . . 48

Mount bracket installation . . . 49

AgGPS 170 Display System Components . . . 51

AgGPS 170 Display System Installation Process . . . 52

6 Power Harness Installation . . . 55

Power Harness Components . . . 56

Power Harness Installation Process . . . 57

7 Remote Engage Switch Installation . . . 61

Remote Engage Switch Components: Rocker Switch. . . 62

Remote Engage Switch Components: Foot Switch . . . 63

Prepare the Remote Engage Cable . . . 64

Using the Remote Engage Switch . . . 68

8 Controller Installation . . . 69

Controller Installation . . . 70

Controller Connections . . . 75

9 Final Machine Check . . . 79

Final Machine Check . . . 80

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1

AgGPS Autopilot Automated Steering System Installation Instructions 1

Introduction

¹

This manual describes how to install the AgGPS

®

^Autopilot

™

automated steering system.

Even if you have used other Global Positioning System (GPS) products before, Trimble

®

recommends that you spend some time reading this manual to learn about the special features of this product. If you are not familiar with GPS, visit the Trimble website (www.trimble.com) for an interactive look at Trimble and GPS.

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Technical Assistance

If you have a problem and cannot find the information you need in the product documentation, contact Trimble technical support:

1. Go to the Trimble website (www.trimble.com).

2. Click the Support button at the top of the screen. The Support A–Z list of products appears.

3. Scroll to the bottom of the list.

4. Click the submit an inquiry link. A form appears.

5. Complete the form and then click Send.

Your Comments

Your feedback about the supporting documentation helps us to improve it with each revision. E-mail your comments to [email protected].

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Manual System Upgrade to Autopilot

10.1

EZ-Guide SL AgGPS 114 manual guide system

10.2 AgGPS 124 or AgGPS 132 PSO system

10.3 AgGPS 150 EZ-Guide Plus lightbar

Required Components

Retain Remove

AgGPS 21A lightbar AgGPS 114 antenna/receiver

Lightbar cable (P/N 35204)

NOTE: Replace with lightbar only cable from conversion kit.

AgGPS 114 receiver cable (P/N 40947)

NOTE: Replace with cable (P/N 47045) from conversion kit.

Extension cable available as accessory.

Remote keypad

AgGPS 21A lightbar

Antenna for AgGPS 124 or 132 receiver AgGPS 124 or 132 receiver

Antenna to receiver cable

Lightbar to receiver cable

NOTE: Replace with lightbar only cable from conversion kit.

Remote keypad

AgGPS 150 EZ-Guide Plus lightbar

Antenna for AgGPS 150 EZ-Guide Plus lightbar Antenna to receiver cable

(Optional) Remote keypad

Kits required Special tools required

Platform kit: P/N 54035-22 Hydraulic hose kit: P/N 52365 Roof bracket kit: P/N 52323

5/16 inch drill bit

Right angle drill or right angle extension Allen wrench set (metric and inch sizes)

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Autopilot Hardware Organization - as Shipped

Autopilot Hardware Organization - as Installed

platform kit (P/N 54035-22)

Common parts

GPS receiver Display Hyd hose kit

(P/N 52365)

Roof bracket kit (P/N 52323)

(2) Hydraulic valve

(2) Hydraulic manifold

(2) Transducer, flow switch

(2) Counterbalance valve

(2) Bolt kit - hydraulics

(2) Manifold mounting bracket

(2) Hydraulic valve cable

(2) Manual override cable

(3) Steering angle sensor, mounting brackets, and hardware

(3) Steering angle cable

(6) Power cable

(8) Bolt kit, controller

(8) Controller

(8) Cable kit

(8) Main harness

(8) Aux.

harness

(8) Sonalert alarm

(4) GPS receiver

(4) GPS antenna

(4) GPS receiver mounting bracket

(4) GPS receiver power/data cable

(4) RTK radio, cable and mounting bracket kit (supplied separately)

(5) AgGPS 170

(5) AgGPS 170 cable

(5) AgGPS 170 mounting bracket

(5) AgGPS 50 Lightbar

(5) AgGPS 150 Lightbar

(2) Hyd.

hoses

(2) Hyd.

adapters

(4) Roof brackets

(4) Bolt kit, roof bracket

Hydraulics (2)

Steering sensor (3)

GPS receiver (4)

Display (5)

Power (6)

Controller (8)

• Hydraulic valve,

manifold, flow switch,

• Steering angle sensor assembly, mounting brackets, and hardware

• GPS receiver

• GPS antenna

• GPS receiver mounting

• Lightbar

• AgGPS 170

• Lightbar cable

• Power cable

• Electrical accessory

• Controller, controller mounting plate

• Controller

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2

Hydraulic Control Valve Installation

²

In this chapter:

Q Hydraulic Control Valve Components

Q Prepare the Hydraulic Control Valve

Q Install the Initial Hydraulic Hoses

Q Cab Suspension Installation (if equipped)

Q Connect the Electrical Connectors

Q Connect the Remaining Hydraulic Hoses

This chapter describes how to install the hydraulic control valve and hoses.

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Hydraulic Control Valve Components

Figure 2.1 Hydraulic overview

Note – Part numbers are Parker numbers and are for reference only.

Item Description Part number Item Description Part number

X

84 Inch hose F451TCJSJ9-6-6-6-84

a

Fitting (x2) 6R6L0

Y

F

Fitting (x4) 6C6L0

Z

30 Inch hose F451TCJSJS-6-6-6-30

G

Fitting (x3) 6F50L0

[

H

_Fitting _6FF50L0

\

I

_Fitting _4C6L0

]

30 Inch hose (x2) F451TCJSJ5-6-8-6-30

J

_Fitting _4F50L0

^

^Fitting 8M27F870ML0

K

Fitting (x2) 6-8C50L0

_

Fitting 8M22F870MLO

L

Fitting (x2) 6-8F50L0

`

^Fitting 4M12F870ML0

\

[

Z Y

X

` ^ _ ] ]

F

a

F F

F H

a

GG G L

K

J K I

L

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Prepare the Hydraulic Control Valve

Note – Place the hydraulic valve and manifold on a clean work surface.

Step 1

Locate the steering control valve and manifold assembly. Remove the protective caps from the LS, P, and T ports.

Step 2

Install a -6F straight extender into the T port. Install a -6F straight connector into the P port. Install a -4F straight connector into the LS port.

X

LS Load sense port

Y

P pressure port

Z

T tank port

X Y Z

X

-6F straight extender

Y

Z

Y X

Z

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Step 3

Turn the manifold and remove the plastic caps. Install a -6F straight connector into both the A and B ports. Tighten all plugs and straight connectors.

Step 4

Locate the dual counter balance valve. Remove any plastic caps.

Install -6-8, 90 degree elbow fittings into the V1 and V2 ports.

Step 5

Install -6-8F straight connectors into the C1 and C2 ports. Attach a -6 swivel nut tee to the 6-8F straight connectors on the C1 and C2 ports.

X

-6F straight connectors

X X

X

-6-8 elbow fittings

X X

Y Y

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Step 6

Use the provided hardware to attach the mounting bracket to the dual counter balance valve.

Note – Before you install the hydraulic control valve on the machine, power wash the underside of the machine.

Several hydraulic hose connections will be made in the area just behind the front wheels. Ensure that you do not introduce any contaminants into the hydraulic system.

Step 7

Locate the brace X on the right side of the tractor in front of the cab.

Remove the two bottom bolts from the brace.

Step 8

Use the provided hardware to attach the valve and bracket assembly to the existing brace.

X

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Install the Initial Hydraulic Hoses

Step 1

Locate the clamped steel lines on the brace. Label the upper line and hose as “A” and the lower line and hose as

“B”, as shown. Disconnect the hoses from lines “A” and “B”.

Step 2

Connect the hose labeled “B” to the 90 degree elbow at the V2 port of the valve.

Note – Leave all hoses and fittings loose until all components are installed.

Step 3

Connect the hose labeled “A” to the 90 degree elbow at the V1 port of the dual counter balance valve.

X

^{Line “A”}

Y

^{Line “B”}

X

Y

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Step 4

Locate a -6, 30 inch long hose with a 90 degree short drop elbow on one end. Attach the straight end to the existing line labeled “B”.

Step 5

Connect the opposite elbow end of the hose to the side fitting on the tee at the C2 port of the valve.

Step 6

Locate the -6, 84 inch long hose with a 90 degree short drop elbow at one end. Connect the elbow end to the bottom fitting on the tee at the C2 port of the valve.

Label the opposite end of the hose

“B” and then route it under the cab toward the rear of the tractor.

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Step 7

Connect a -6, 30 inch hose assembly to the line labeled “A”. Both ends of hose are straight fittings.

Step 8

Connect the other end of the hose to the side fitting on the tee at the C1 port on the counter balance valve.

Step 9

Locate a -6, 84 inch long hose with a 90 degree long drop elbow at one end. Connect the elbow end to the lowest fitting on the tee at the C1 port on the valve. Label the opposite end of the hose “A” and route it under the cab toward the rear of the tractor.

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Step 10

Tighten all hoses and fittings. Apply pipe thread sealant to the end of the pressure sensor. Install the pressure sensor into the center port of the dual counter balance valve as shown.

Connect the manual override cable to the pressure sensor. Route the cable to the cab through the access hole near the lower rear cab window.

The connections will be established later in the Installation Instructions.

Note – It may be necessary to drill a hole in the cab floor behind the operator’s seat if an access hole does not exist. This will allow cables to be routed into the cab.

Step 11

Locate the support brace on the right rear corner of the cab. Remove the two bolts X shown.

Step 12

Locate the brackets for the hydraulic manifold and control valve assembly.

Bolt the brackets together and then use the bolts and nuts provided to attach the bracket assembly to the cab.

X

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Cab Suspension Installation (if equipped)

Note – Use this section for bracket installation if the vehicle is equipped with cab suspension.

Step 1

Remove the top bolt at the right rear corner of the cab.

C

CAUTION – Remove only one bolt at a time.

Step 2

Use a pry bar to keep the cab aligned with the brace.

Step 3

Insert the provided bolt through the valve mounting bracket and the cab brace, as shown. Place a washer and nut on the bolt. Leave the bolt loose.

Note – It may be necessary to change the spacing between the tire and cab to

(21)

Step 4

Remove the bottom bolt in the cab brace. Pivot the valve bracket up.

Step 5

Place the provided bolt, washer, and nut through the bracket and cab.

Tighten all bolts.

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Connect the Electrical Connectors

Step 1

Locate the gray and black valve jumpers. Place a seal on each connector and remove the protective caps from the valve. Plug the left and right steering valve connectors into the steering control valve. Tighten the screws on the connectors.

Connect the hydraulic valve cable to the jumpers and then route it to the rear of the cab.

Note – If , during calibration, the vehicle steers in the opposite direction to that which it is commanded, switch the steering cable connectors on the valve.

Secure all harnesses and connectors with tie straps.

Step 2

Use the provided hardware to attach the manifold assembly to the bracket, as shown.

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Step 3

Locate the plugged ports on the power beyond slice at the rear of the cab next to the oil fill cap. Remove the plugs from the LS, T, and P ports.

X

LS load sense port

Y

T tank port

Z

P pressure port

X Y

Z

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Connect the Remaining Hydraulic Hoses

Step 1

Install a M12 x -4 ORS straight adapter in the LS port. Install a M27 x -8 ORS straight adapter in the T port.

Install a M22 x -8 ORS straight adapter in the P port.

Step 2

Locate a -4, 30 inch long hose with a 90 degree elbow at one end. Connect the elbow end to the LS port. Label the opposite end of the hose as “LS”.

Step 3

Locate a -8-6, 30 inch long hose with a 90 degree elbow at one end.

Connect the elbow end to the T port.

Label the opposite end of the hose as

“T”.

✲

X

M12 x -4 ORS adapter

Y

Z

X Z

Y

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Step 4

Locate a -8-6, 30 inch long hose with a 90 degree elbow at one end.

Connect the elbow end to the P port.

Label the opposite end of the hose as

“P”.

Route the hoses so the oil fill is still accessible.

Step 5

Connect a -6, 90 degree elbow to the T port on the manifold.

Step 6

Connect a -6, 90 degree elbow to the P port on the manifold.

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Step 7

Connect a -4, 90 degree elbow to the LS port on the manifold.

Step 8

Connect the hose labeled “T” to the T port on the manifold.

Step 9

Connect the hose labeled “P” to the P port on the manifold.

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Step 10

Connect the hose labeled “LS” to the LS port on the manifold.

Step 11

Install a 90 degree elbow on the B port. It is the port closest to the front of the machine.

Step 12

Locate the hose labeled “B” which was routed to the rear of the cab in Install the Initial Hydraulic Hoses, Step 6. Connect this hose to the B port on the manifold.

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Step 13

Install a 90 degree elbow on the A port of the manifold. It is the port closet to the rear of the machine.

Step 14

Locate the hose labeled “A”, which was routed to the rear of the cab earlier. Connect this hose to the A port on the manifold.

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3

AutoSense Steering Sensor

Installation

³

Q AutoSense Steering Sensor Components

Q Harness Preparation (P/N 54602 Rev C)

This chapter describes how to install the AutoSense steering sensor.

Note –

– If the described mounting location is not accessible, chose an alternate location. To ensure proper function, the AutoSense sensor must be located in a position that is free of obstructions and allows it to rotate with the wheels when they turn.

– On articulated vehicles, mount the AutoSense sensor on the opposite side of the pivot point to the Autopilot controller.

– Mount the sensor base down or base up so the sensor maintains a level orientation. Do not mount the sensor on its side. An angle of up to 10 degrees in any direction is acceptable.

– To avoid stretching the cable, leave adequate length on the service loop.

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AutoSense Steering Sensor Components

Figure 3.1 AutoSense steering sensor harness

Item Description

X

P-6 connector

Y

Power connector

Z

AutoSense connector

[

Jumper cable

\

AutoSense steering cable

X

Z Y [

\

(31)

Install the AutoSense Steering Sensor

Step 1

Locate the mounting location under the fender, above the left kingpin.

Step 2

Remove the fender bolts shown.

Step 3

Use the existing hardware to mount the bracket.

(32)

Step 4

Mount the AutoSense sensor with the connector pointing toward the center of the vehicle.

Step 5

Route the steering cable to the steering sensor along the tie-rod and then connect it to the steering sensor. Leave adequate length on the service loop to avoid stretching the cable.

Step 6

Connect the steering sensor cable connection to P-6 on the main wiring harness. P-6 is labeled “Steering Sensor”.

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Harness Preparation (P/N 54602 Rev C)

Step 1

Remove the black Deutsch DTM receptacle from the P-13 sensors leg of the main harness. See Controller Connections.

Step 2

Remove the plug from cavity number 1.

Step 3

Remove the wedge from the connector.

(34)

Step 4

Insert the DTM pin labeled “Cavity 1”

into the connector.

Step 5

Pull back on the wire to seat the pin.

Replace the wedge in the connector.

(35)

4

Antenna/Receiver Installation

⁴

Q AgGPS 114 Components

Q AgGPS 132 Components

Q AgGPS 114/132 Installation Process

Q AgGPS 252 GPS Receiver with SiteNet Radio (If Equipped) Components

Q AgGPS 252 GPS Receiver with SiteNet Radio (If Equipped) Installation Process

Q AgGPS 252 GPS Receiver with AgGPS 900 Radio Module (If Equipped) Components

Q AgGPS 252 GPS Receiver with AgGPS 900 Radio Module (If Equipped) Installation Process

This chapter describes how to install an AgGPS 114 antenna/receiver, an AgGPS 132 receiver and antenna, an AgGPS 252 receiver and SiteNet™ radio, or an AgGPS 252 receiver and AgGPS 900 radio module.

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AgGPS 114 Components

Figure 4.1 AgGPS 114 receiver

X

^Controller

Y

Magnetic mount

Z

Mount plate

[

AgGPS 114 antenna/receiver

\

Antenna/receiver cable

\ Z [ Y

X

(37)

AgGPS 132 Components

Figure 4.2 AgGPS 132 receiver

X

^Controller

Y

Receiver cable

Z

AgGPS 132 receiver

[

Antenna cable

\

AgGPS 132 antenna

]

Magnetic mount

^

Mount plate

[ \

Z Y

X

^

]

(38)

AgGPS 114/132 Installation Process

Step 1

Measure from left to right on the cab roof. Locate and mark the center point of the roof.

Remove the backing on the mounting plate adhesive strips.

Mount the plate on the center point mark.

Note – The antenna may be placed in an accessible location anywhere between the front and rear of the cab. It must, however, be centered left to right.

Step 2

Attach the magnetic mount X to the plate. Use the four marks on the plate as a guide to mount it in the center of the plate.

Step 3

Install the antenna on the magnetic mount.

X

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Step 4

AgGPS 114 Only Attach the antenna/receiver cable and then route the cable toward the C post at the right rear of the cab. Use ties to secure the cable to the grab rail. Route the cable into the cab through the access hole in the cab floor (the access hole is insulated with foam). Route the remaining cable toward the rear of the operator’s seat base.

Step 5

AgGPS 132 Only Attach the antenna/receiver cable and then route the cable toward the C post at the right rear of the cab. use ties to secure the cable to the grab rail. Route the cable into the cab through the access hole in the cab floor. Route the remaining cable toward the rear of the operator’s seat base.

You can place the AgGPS 132 receiver on top of the controller after the controller installation is complete, or anywhere in the cab in a convenient location.

Route the antenna cable X and then connect it to the receiver which is mounted in the cab. Connect the controller cable to cavity A Y of the receiver. Route the cable toward the rear of the operator’s seat base. The connections will be established later in the Installation Instructions.

Y X

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AgGPS 252 GPS Receiver with SiteNet Radio (If Equipped) Components

Figure 4.3 AgGPS 252 receiver with SiteNet radio (if equipped)

X

^Controller

Y

Z

[

SiteNet radio cable (if equipped)

\

SiteNet radio (if equipped)

Y X

\

[

Z

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AgGPS 252 GPS Receiver with SiteNet Radio (If Equipped) Installation Process

Step 1

Place the mounting bar on a clean, level surface. Rotate it so the four side holes X are on your left.

Step 2

Use the four 1/4-20 x 1/2 flat head screws X to attach the receiver mounting bracket to the top of the bar. The curved edge of the mounting bracket should face you.

Step 3

Position the AgGPS 252 receiver on the bracket with the connector cavities X facing you.

Step 4

Install the nylon shoulder washers X, 1/4 x 7/8 hex bolts Y, and 1/4 lock nuts Z through the receiver and mounting bracket.

X

X X

Z

Y

X

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Step 5 If Equipped With SiteNet Radio

Install the SiteNet radio mount bracket. Place a flat washer onto the bolt. Install the bolt through the back of the mounting bar in the third hole from your left. Install another washer.

Place the radio mounting bracket on the bolt through the hole shown X.

Install another washer and nut.

Install the ring grip retaining pin X through the back side of the bracket, next to the bolt.

Install the radio on the mount bracket with the connector cavity underneath.

Note – The radio must be mounted so the LED on the bottom of the radio X is visible.

X

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close to the mounting bracket as possible without being obscured.

Align the hole on the radio with the hole on the bracket as shown X.

Install two 5/16 x 5/8 socket head bolts and washers into the mount bracket and radio.

Note – Not all bolts provided for the radio will be used.

Step 6

Remove the two bolts and washers X at the rear of the cab roof. Place the mount bracket assembly over the existing holes. Install the provided bolts and washers onto the bracket.

Tighten the bolts. The connector cavities should face the rear of the cab.

Note – If the receiver is offset to the left or the right of the vehicle, the Autopilot system performance can be affected.

Ensure that the GPS receiver and bracket are both aligned with the center of the vehicle before you tighten the cab bolts.

X

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Step 7

Connect the antenna/receiver cable into cavity A X of the AgGPS 252 receiver. Use the existing bolt to attach the cable clamp Y to the left side of the receiver.

Route the cable along the roof bracket, toward the right side of the cab. Place the cable along the C post of the cab, through the opening in the bottom of cab. Place ties along the cable to secure.

Step 8

Route the cable toward the rear of the seat bottom. The connections will be established later in the Installation Instructions.

Step 9 If Equipped With SiteNet Radio

Connect the cable to the SiteNet radio. Rotate the connector until it seats, and then turn the lock ring into place.

Place the opposite connector end of the radio cable into cavity B X of the AgGPS 252 receiver. Remove the plug from cavity B and then install the connector. Use the existing bolt to secure the cable clamp Y to the receiver.

YX

X

X Y

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together. Secure the cable to the cab or roof bracket.

The radio mount bracket may be repositioned for clearance while traveling. Remove the pin on the mount bracket and then push the radio down toward the left side of the cab. Reinstall the pin through the mount brackets.

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AgGPS 252 GPS Receiver with AgGPS 900 Radio Module (If Equipped) Components

Figure 4.4 AgGPS 252 GPS receiver with AgGPS 900 radio module (if equipped)

X

Controller

Y

Z

[

AgGPS radio (if equipped)

X

Y

Z [

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AgGPS 252 GPS Receiver with AgGPS 900 Radio Module (If Equipped) Installation Process

Step 1

Place the mounting bar on a clean, level surface. Rotate it so the four side holes X are on your left.

Step 2

Use the four screws X to attach the receiver mounting bracket to the top of the bar. The curved edge of the mounting bracket should face you.

Step 3

Place the radio module on the AgGPS 252 receiver. Install eight screws in the holes X as shown.

X

X X

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Step 4

if it is not already installed, attach the antenna to radio module.

Step 5

Position the AgGPS 252 receiver and radio on top of the mounting plate with the connector ports facing you.

Align the three bolt holes with the receiver, radio, and mounting plate.

Install the nylon bushings.

Step 6

Install the bolts through the receiver, radio, and mounting bracket. Place nuts on the bolt ends and then tighten them.

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Step 7

Remove the connector plug from port B X.

Step 8

Place the radio module connector into port B of the receiver.

Step 9

Remove the two bolts and washers X at the rear of the cab roof. Place the mount bracket assembly over the existing holes. Re-use the existing cab bolts and install the bolts onto the bracket. The connector ports should face the rear of the cab.

Note – If the receiver is offset to the left or the right of the vehicle, the Autopilot system performance can be affected.

Ensure that the GPS receiver and bracket are both aligned with the center of the vehicle before you tighten the cab bolts.

X

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Step 10

Connect the cable from the cab controller into port A X of the AgGPS 252 receiver. Bolt the cable clamp Y to the left side of the receiver.

Route the cable under the receiver, along the roof bracket, and toward the right side of cab. Place the cable along the C post of the cab through the opening in the bottom of the electronics console. Continue to route the cable toward the front of the seat bottom behind the floor mat.

Place ties along the cable to secure it.

Y X

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5

Display Installation

⁵

Q EZ-Guide Plus Lightbar Components

Q EZ-Guide Plus Lightbar Display Installation

Q Mounting the Lightbar

Q AgGPS 170 Display System Components

Q AgGPS 170 Display System Installation Process

This chapter describes and how to install and connect the EZ-Guide Plus lightbar and the AgGPS 170 display in the vehicle.

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EZ-Guide Plus Lightbar Components

Figure 5.1 EZ-Guide Plus lightbar components

Item Description Item Description

X

^Controller

\

Power harness

Y

Display cable

]

Alternative power supply

Z

Optional remote keypad

^

EZ-Guide Plus lightbar

[

External interface cable

_

Sonalert alarm (if connected)

Y X Z

[ ] \

^

_

\

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EZ-Guide Plus Lightbar Display Installation

Step 1

Assemble the lightbar as shown below.

Figure 5.2 EZ-Guide Plus lightbar display

Step 2

Tighten the screws Y to a torque of 170 cNm (15 in/lbs). Re-apply thread-lock after every ten insertions. Screws require liquid thread- locking compound for optimum performance.

Note – Check orientation of bracket before inserting screws.

X

EZ-Guide Plus lightbar

\

Bracket wing-nut

Y

Bracket screw

]

Mount bracket

Z

Bracket lock-washer

^

Bracket pad

[

Bracket flat-washer

_

Suction cup mount

[ Z Y

_ X

\ ]

^

[ Z Y

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Mounting the Lightbar

There are two methods of mounting the EZ-Guide Plus lightbar:

• On a vertical, or near vertical surface, using a suction cup vacuum mount, for example to mount the lightbar on a window.

• On a horizontal, or near

horizontal surface, using a mount bracket, for example to mount the lightbar directly on the dashboard with screws.

Vacuum mount installation

Note – The vacuum mount is a

temporary mounting device. Before you use it, read the manufacturer’s

instructions provided with the mounting kit.

Step 1

Secure the vacuum mount to the mounting bracket using the hardware provided.

Step 2

Dampen the rubber seal on the suction cup.

Step 3

Secure the lightbar in the desired location by pressing the suction cup against a flat surface and pumping the gray button X until the red line is no longer visible.

X

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Mount bracket installation Step 1

Use a pen or awl with the bracket drilling template below to mark where the four holes are to be drilled on the mount plate.

Step 2

Drill the holes in the bracket at the marked points.

Figure 5.3 Bracket drilling template

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Step 3

Screw the mount bracket to the horizontal surface.

Step 4

Attach the EZ-Guide Plus lightbar to the mount bracket.

Step 5

Connect the cable to the EZ-Guide Plus lightbar.

Step 6

Attach the EZ-Guide Plus display cable to the main harness connection labeled “Display”.

Note – If the cable is connected to the auxiliary harness connection labeled

“Spare”, the display will act as a lightbar only.

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AgGPS 170 Display System Components

Figure 5.4 AgGPS 170 display system

X

AgGPS 170 display

]

CAN (not used)

Y

Display harness

^

Lightbar (optional)

Z

Com 1 serial I/O (not used)

_

Lightbar cable (optional)

[

Switch + AgGPS 170 alarm (not used)

`

^Controller

\

AgGPS 170 lightbar (not used)

Y X Z

[

] \

^

_ `

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AgGPS 170 Display System Installation Process

Step 1

The AgGPS 170 display will be mounted in the cab with a bar mount ram mount. Decide where in the cab it will be mounted.

Step 2

Assemble the display mounting bracket onto the ram mount with the hardware provided.

Step 3

Place a spacer over each threaded hole on back of display.

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Step 4

Install the display mount assembly over the spacers. Secure the mount with hardware provided.

The mount is being secured so that, with display facing you, the mount is on the left side. Install the display mount bracket according to where you will be mounting the display in cab.

Step 5

Install the bar clamp mount to the ram mount with hardware provided.

The display can now be mounted in cab.

Step 6

Connect the AgGPS 170 display harness to the display. Route the cable to the controller and connect to the connection labeled “Display” on the main harness connection.

Note – Do not connect the AgGPS 170 connection to the auxiliary harness connection labeled “Spare”.

Step 7

Connect the lightbar display cable to the AgGPS 21A lightbar. Route the cable to the controller and connect to the connection labeled “Spare”.

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6

Power Harness Installation

⁶

Q Power Harness Components

Q Power Harness Installation Process

This chapter describes how to install the power harness in the vehicle.

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Power Harness Components

Figure 6.1 Power harness components

Note –

– Route all harnesses, wires, and cables along paths that are free of obstructions and pinch points. Use wire ties where necessary. The connectors on all the harnesses are identified by component for ease of installation. The following instructions will only give the installer the general direction to route the components. The installer will be responsible for determining the best method

X

Accessory jumper cable

Y

Fuse holder - Littlefuse 257010, 10 amp

Z

Extra accessory outlet

[

Controller power connection

\

^Switch

]

Switch receptacle

]

\

Y [

Z

X

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Power Harness Installation Process

Step 1

Locate the three pin accessory outlet X on top of the right hand console at the rear of the cab.

Step 2

Plug the three pin accessory cable, supplied with the machine, into the connector on the console (Case IH P/N ZJI7).

Step 3

Connect the power jumper cable P/N 54607 X into the accessory cable.

Route the controller power connection behind the seat to the controller.

Note – The extra connector Y on the jumper cable may be used as an accessory outlet.

X

Y

X

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Step 4

Locate an empty position for the power switch on the pillar to the right of the console. Remove the plastic nuts.

Step 5

Use a spade or forked driver to remove the plastic Christmas tree fasteners.

Step 6

Remove the panel.

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Step 7

Pass the switch receptacle end of the power cable in the rear of the control panel and to the pillar.

Step 8

Pass the receptacle through one of the unused knockouts. Connect the switch.

Step 9

Re-attach the plastic cover to the pillar and then press the switch into the housing.

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