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A mass spectrometric diagnostic of C2F6 and CHF 3 plasmas during etching of SiO2 and Si
G. Turban, B. Grolleau, P. Launay, P. Briaud
To cite this version:
G. Turban, B. Grolleau, P. Launay, P. Briaud. A mass spectrometric diagnostic of C2F6 and CHF 3
plasmas during etching of SiO2 and Si. Revue de Physique Appliquée, Société française de physique
/ EDP, 1985, 20 (8), pp.609-620. �10.1051/rphysap:01985002008060900�. �jpa-00245376�
A mass spectrometric diagnostic of C2F6 and CHF3 plasmas during etching
of SiO2 and Si
G. Turban, B. Grolleau, P. Launay (*) and P. Briaud
Laboratoire de Physique Corpusculaire, U.A. C.N.R.S. 838, Université de Nantes, 2, rue de la Houssinière, 44072 Nantes Cedex, France
(Reçu le 30 novembre 1984, révisé le 27 février 1985, accepté le 26 avril 1985)
Résumé. 2014 On a effectué une analyse par spectrométrie de masse des produits neutres et des ions positifs extraits
de décharges dans C2F6 et CHF3 entre 0,2 et 0,8 torr (1 torr
=133 Pa) à 25 kHz. La méthode d’étalonnage de l’appareil et du calcul des pressions partielles à partir des spectres de masse à 70 eV est décrite. De nombreuses molécules ont été détectées : CF4, C2F2, C2F4, C3F6, C3F8, C4F8, C2HF5 et HF, dont les réactions de formation sont discutées. On a observé que la gravure de SiO2 et de Si induit des variations de la composition neutre de ces plasmas. Ces variations sont expliquées par la consommation des radicaux CFn (n
=1 à 3) à la surface. Les ions positifs issus de ces décharges sont principalement CF+3, CF+, CF+2 et CHF+2. Leur formation est expliquée par l’ionisation des molécules neutres et des radicaux moléculaires.
Abstract
2014A mass spectrometric analysis of the neutral products and the positive ions extracted from discharges
in C2F6 and CHF3, sustained at 25 kHz with pressures between 0.2 and 0.8 torr (1 torr = 133 Pa) was performed.
The apparatus calibration and the calculation of the partial pressures from mass spectra at 70 eV are described The formation reactions of the many detected products : CF4, C2F2, C2F4, C3F6, C3F8, C4F8, C2HF5 and HF
are discussed. Variations in the neutral composition of these plasmas, induced by etching of SiO2 and Si were
observed These variations are explained by the consumption of CFn radicals (n
=1 to 3) at the etched surface.
The main positive ions produced are CF+3, CF+, CF+2 and CHF+2. Their formation is explained by the ionization
of neutral molecules and molecular radicals.
Classification
Physics Abstracts
52.70
-52.80
-81.60
1. Introduction
During the last decade, deposition and etching pro-
cesses which make use of reactive low pressure plasmas
have become primordial tools in the fabrication of V.L.S.I. integrated circuits and in the elaboration of unconventional thin-film materials such as hydro- genated amorphous silicon or hydrogenated amor- phous silicon carbide. The study of the reaction
mechanisms in these plasmas aims at the determination of the essential physicochemical parameters with a view to improve the etching or the preparation of
materials [1].
Many physical methods are used for the analysis
of the plasma and its interactions with surfaces : e.g. optical emission and absorption spectroscopy,
mass spectrometry, laser induced fluorescence, in situ (*) Present Address : Matra-Harris Semiconducteurs,
44000 Nantes, France.
ellipsometry. Among these, the mass spectrometry of reactive plasmas is a relatively simple and efficient
tool for the analysis of the complex reactions pro- duced by discharges in molecular gases [2-5].
In this paper the method used to détermine the
partial pressure of the neutral and stable components of C2F6 and CHF3 plasmas used in Si02 dry etching
is described The variations in the plasma compo-
sition, caused by the etching of S’02 and Si have been examined From these results, reaction mecha-
nisms in plasma and at etched surfaces are discussed
The paper is organized as follows : first, a descrip-
tion of the expérimental set-up is given. Then an analysis of the gas flow in the differential pumping system is made. Follows a description of the method
used for the calibration of the spectrometer, in parti-
cular when. the ions produced inside by the ionization chamber differ in mass from the parent molecule and when mass interference arises. Third, the results of the calculations of the partial pressures of the C2F6
Article published online by EDP Sciences and available at http://dx.doi.org/10.1051/rphysap:01985002008060900
and CHF3 plasmas are given and the variations in the
plasma composition during etching are studied.
The evolution with time of the etching of a poly-Si- Sio2- mono-Si sandwich is given as an illustration.
Finally the results of the mass analysis of the positive
ions extracted from the discharge are given.
2. Experimental apparatus.
A diagram of the experimental set-up, which consists of a plasma etching reactor, an intermediate chamber and a mass spectrometer is given in figure 1. The plasma chamber is a stainless steel cylinder of 40 cm
in diameter and 29 cm in height The plasma is pro- duced by an ENI Plasmaloc generator (0-1 000 W,
25-125 kHz) with a frequency fixed at 25 kHz and
an output impédance set at 600 Q. The two electrodes
are composed of discs of 156 mm in diameter. The lower and water-cooled electrode is made of alu- minium and connected to the high voltage output of the generator. The stainless steel upper electrode is connected to the ground. The sampling of neutral
molecules and positive ions is performed through
a 50 ktm diameter aperture drilled by electro-erosion in the grounded electrode. The interelectrode spacing
is set at 10 mm. The reactor pumping is achieved by
a Pfeiffer TPH 270 turbomolecular pump and an
Alcatel 2030C rotary pump. The gases are injected by
a circular ring on the outside of the electrodes and the flow is controlled by needle valves and measured by
Brooks rotameters. The gas purity is 99.6 % for C2F6
and 98 % for CHF3. The pressure in the reactor is measured by a Vacuum General CMT 02-01 capaci-
tance manometer and may be regulated by a Vacuum
General MDV 04V automatic throttle valve. In this
study the pressure varies between 0.2 and 0.8 torr.
The intermediate chamber, which acts as a buffer
between the pressure of the reactor and that of the
analysis chamber, is pumped by a TPH 170 turbo-
molecular pump. The Balzers QMG 511 quadrupole
mass spectrometer is placed in an analysis chamber pumped by a turbomolecular pump. A crossed beam ion source at the entry of the spectrometer produces
a 1 mA electron beam which energy can be adjusted
between 15 eV and 90 eV, perpendicular to the plasma
Fig. 1.
-Experimental apparatus.
extracted molecular beam. For this work the electron beam energy was set at 70 eV, a value which cor-
responds to most of the published fragmentation spectra and thus allows the calculation of the partial
pressures. After the quadrupole mass filter, the ions
are deflected by 900 by an electrostatic deflector.
Thus fast particles and photons are unable to reach
the first conversion dynode of the secondary electron multiplier and the signal/noise ratio is improved.
The intensity of the detected peak is determined by
a PP 511 peak processor placed after the electrometer
amplifier, and then stored and treated by a Digital
MINC 23 microcomputer. A program enables the
peaks of various mass and intensity to be plotted simultaneously, and their evolution with time to be
followed.
_3. Gas flow analysis.
The apparatus is intended for the analysis of halo- genated plasmas used in etching during integrated
circuit fabrication. The reaction products may, after
a long time, deposit on the spectrometer and perturb
its operation. In order to avoid this, the quadrupole
is placed at 33 cm from the extraction aperture. Such
an arrangement ensures a long apparatus lifetime.
In order to determine the partial pressures in the
plasma reactor from mass spectra measurements in the analysis chamber, the gas flow conditions must be known. A scheme of the different flows and notations used is given in figure 2.
Fig. 2.
-Gas flow diagram.
The following symbols are used : QM, Q1, Q2 flow rates (torr litre/s);
pr, pc, ps pressures (torr) ;
So, S1, S2 pumping speed (or conductance) (litre/s) ; A1, A2 aperture areas.
For a pure gas of mass m, the pressure ps in the
analysis chamber is shown to be proportional to the
pressure pr in the reactor according to :
where Pso is the residual pressure in the spectrometer chamber and K (rn) depends on the mass of the gas and the pumping mode (o.1-1 torr for primary pump-
ing, 5-100 mtorr for turbomolecular pumping).
For nitrogen in a primary pumping regime :
If the aperture is assumed to be a thin wall orifice,
and in the case of a molecular flow, the flow rate Q 1
at which the gas goes through the aperture A 1 may be expressed by [6, 7] :
In reality, for a pressure p, which varies between 0.1 and 1 torr and an orifice diameter D of 50 gm, the ratio DIÂ varies between 0.1 and 1 (A is the mean
free path of the gas molecules). The flow is thus that of a transition regime with :
where C is the conductance of the aperture in litre/s.
If the usual expressions used for a cylindrical
tube are applied to the so-called transition regime,
the flow is 96-98 % molecular. In the case of nitrogen,
and following the assumptions made, the conduc- tance C of the aperture of area Al has the following
values :
1.31 x 10-’ 1/s for a short cylindrical tube ;
3.05 x 10-4l/s for a long cylindrical tube;
2.37 x 10-41/s for a thin wall orifice as given by [2].
The value given by relationship (2) which falls between the two others is retained. Furthermore,
as pc ~ pr, there is a very good approximation :
Orifice no 2 of area A2 has a diameter of 4 mm and is 1 mm long. It may be treated as a hole in a thin wall.
The pressure pc varies between 2 x 10-6 and 2 x
10 -’ torr. The flow is thus always molecular with a
flow rate :
By posing LBpc = pc - Pco and noting that the
residual pressures are such that Pco
=Pso, it follows that :
On the other hand, 0394pc = S1
.The expérimental équation (1) may thus be expressed
theoretically by :
The numerical calculation of this equation shows
that the term in square brackets is approximately equal to 1, with an accuracy better than 2 % for
m >, 20 a.m.u. Thus K(m) may be determined from (5)
when the conductance of the tubes and values is known. For nitrogen, S1 = 123 1/s and S2 = 501/s give K(28) = 5.5 x 10-8, a result which is in good
agreement with the experimental value.
In a mixture of gases containing several sorts of
molecules of different masses, the relationship (1)
is assumed to be valid for the partial pressure of each component
4. Calculation of partial pressures from the mass
spectrometric measurements.
If i(mj), expressed in amperes, is the intensity of a peak of mass mj coming from the fragmentation in
the ion source of the molecule of mass m, there exists
a proportional relationship between i(mj) and Ap. =
Ps - Peso :
where a(mj) (in cm’) is the partial ionization cross-
section of the molecule of mass m for the ion of mass
mj, and F(mj) is the transmission coefficient of the
mass spectrometer between the ion source and the
secondary electron multiplier for the ion of mass mj
(F(mj) in A/cm2 . torr). The product a(mj). F(mj) is the
spectrometer sensitivity in (A/torr).
Taking into account the équation (1) :
In the simple case where the ion and the molecule have the same mass (m = mj) the global transmission coefficient of the apparatus may be determined
experimentally :
The coefficient T(mi) was determined using a
standard gas mixture which composition is as follows :
Gas Relative molecular concentration Helium 10.3 % ( ± 0.3 %)
Xenon 10.0 %
Krypton 9.8 %
Nitrogen 9.9 %
Argon 60.0 %
The variation of T(mj) as given by equation (7)
for a standard-gas pressure pr between 0.1 and 1 torr is illustrated by the figure 3. The partial ionization
cross-sections a(mj) at 70 eV are those given by Rapp and Englander-Golden [8].
The partial pressure pr of a gas of mass m may be determined from the intensity i(mj) of an ion of mass
mj by the proportional relationship :
Fig. 3.
-Transmission coefficients T(mj).
When m and mj 20 the approximation (et Eq. (5))
K(mj) = m is adopted. The partial ionization cross-
sections a(M,) used in (9) are taken from the lite- rature [8-10]. For molécules where G(mj) is unknown,
either the factor S (Ref. [11]) or the factor B (Ref. [11])
are used, with :
In the case of pure gases (e.g. CHF3, C2F6, CF4) the
term
[03C3(mj) · K(m) K(mj) · T(mj)] is determined experi- mentally.
By comparison with the known standard-gas cross- section, the apparatus allows the evaluation of the
partial ionization cross-sections [13].
5. Neutral composition of t6e C2F6 and CHF3 plasmas.
The experimental conditions are the following :
-
total pressure pr = 0.2 to 0.8 torr;
-
gas flow rate QM = 40 sccm ;
-
power = 250 W ;
-
frequency = 25 kHz.
5.1 THE NEUTRAL COMPOSITION OF THE C2F6 PLASMA.
-
The main peaks and their assignment recorded
for the C2F6 plasma are given in table I. Each mole-
Table 1.
-Assignments of peaks detected in the C2F6 plasma.
cular ion can originate from several parent molecules.
When only one molecule contributes to the detected
peak of intensity i(mj) (e.g. mle = 81 for C2F4), the partial pressure is given by the relationship :
where 6;t is the total ionization cross-section and a the relative abundance of the peak of mass mj in comparison with the main peak of the parent mole- cule [11, 12, 14]. More generally, in the case where
the ion of mass mj may have for origin several different
molecules (e.g. mle
=69 for CF’) the mass inter-
ference is taken into account by using the expres- sion :
where p(m’) is the partial pressure of the parent mole- cules of mass m’ which contribute to the intensity
of the ion mj and O’(mj, m) is the ionization cross-
section for the ion mj of the molecule of mass m.
The molecules for which the partial pressure p(m)
was calculated from the corresponding intensity i(mj) by means of equation (11) are listed in table I.
The neutral composition of plasmas can thus be
obtained by resolving the system of linear equa- tions (11). A’ program allows the microcomputer to
calculate the partial pressures p(m).
The evolution of the molar fractions p(m) of the
Pr
main neutral molecules detected as a function of the total pressure is given in figure 4. The principal mole-
Fig. 4.
-Molar fractions in the C,F6 plasma.
cules present are C2F6 and CF4, which is in agree- ment with the work of Truesdale and Smolinsky [15].
The species C2F2, C2F 41 C3F., C3F. and C4F.
were also detected. The partial pressure of C2F2
was not calculated, as its ionization cross-section
was unknown. The authors quoted above did not
observe the presence of C2F2, C3F. and C4F8.
The existence of C2 F2 in the discharge indicates
the presence of CF radicals which recombine accord-
ing to the reaction :
The formation of other molecules C2F4, C3F6, C3Fg and C4F8 is attributed to the recombination reactions between the CF, CF2, CF3 and C2F5
radicals which are produced from electron impact
dissociation of C2F6 [1, 16].
The decrease in molar fraction of C2F6 with increasing pressure is due to the increase in the mole- cule residence time tR in the plasma
where
NMo (cm-3)
=3.5 x 1016 pr (torr) ;
V = reactor volume (cm3) ;
QM :¡= flow rate of C2F6 molecules (molecules/s).
In fact, the kinetic balance for C2F6 can be expressed by [17] :
where NM is the concentration of C2F 6 in the plasma and ki is the electron impact dissociation rate constant
(s-1). The molar fraction of C2 F6 is thus given by
This relationship explains the results shown in
figure 4.
5.2 THE NEUTRAL COMPOSITION OF THE CHF3 PLASMA.
-