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Role of oxygen in surface segregation of metal impurities in silicon poly-and bicrystals
E. Amarray, J.P. Deville
To cite this version:
E. Amarray, J.P. Deville. Role of oxygen in surface segregation of metal impurities in silicon poly-
and bicrystals. Revue de Physique Appliquée, Société française de physique / EDP, 1987, 22 (7),
pp.663-669. �10.1051/rphysap:01987002207066300�. �jpa-00245593�
Role of oxygen in surface segregation of metal impurities in silicon poly-
and bicrystals
E.
Amarray
and J. P. Deville(*)
Equipe
d’Etude desSurfaces,
UA 795 duC.N.R.S.,
Université Louis-Pasteur, 4, rue
Blaise-Pascal,
67000Strasbourg, France (Reçu
le 6 octobre 1986, révisé le 25 mars1987, accepté
le 9 avril1987)
Résumé. 2014 Nous avons
caractérisé,
au moyen des méthodesd’analyse
dessurfaces,
lesimpuretés métalliques
situées sur des rubans de silicium
polycristallin. L’oxygène
et les traitementsthermiques
semblent une forcemotrice pour la
ségrégation superficielle
de cesimpuretés.
Pour mieux étudier leur influence et leurspossibilités
en terme d’effet getter, nous avons initié des études de modélisation sur des bicristaux de type Czochralski. Nous avons étudié deux facteursprincipaux
deségrégation superficielle :
le rôle d’une couched’oxyde
très mince et celui de traitementsthermiques.
Nous avonsremarqué
que le maximum depurification
des surfaces était obtenu
après
le recuit à 750 °C d’une surfacepréalablement oxydée
à 450 °C. Nous avonsrelié cela à la formation d’amas de
SiO,
suivie d’une coalescence donnant des unités de typeSiO4
entraînantl’injection
d’auto-interstitiels de silicium dans le réseau.Abstract. 2014 Metal
impurities
at surfaces ofpolycrystalline
silicon ribbons have been characterizedby
surfacesensitive methods.
Oxygen
and heat treatments were found to be adriving
force for surfacesegregation
ofthese
impurities.
To betteranalyse
their influence and theirpossible
incidence ingettering,
model studies wereundertaken on Czochralski grown silicon
bicrystals.
Two main factors of surfacesegregation
have beenstudied : the role of a ultra-thin oxide
layer
and the effect of heat treatments. The best surfacepurification
wasobtained after an
annealing
process at 750 °C of apreviously
oxidized surface at 450 °C. This was related to the formation of SiO clusters, followedby
a coalescence ofSiO4
unitsleading
to thesubsequent injection
of siliconself-interstitials in the lattice.
Classification
Physics
Abstracts61.70W - 66.30 - 68.60J
1. Introduction.
Polycrystalline silicon,
often referred to as«
polysilicon
», is obtained eitherby casting ingots
via a
Bridgman-like growth
process orby setting
up ribbontechnologies
based onshaped crystal growth.
These
technologies
aredeveloped
to reduce thecost of terrestrial solar cells
by minimizing
siliconconsumption
and/orby using cheaper, degraded
silicon as
starting
material. Possibleapplications
tomicroelectronics
should be also born in mind for the future.Final materials obtained
by
such methods have alarge
amount ofstructural,
chemical and electrical defects.Thus,
the mainobjective
of research in the last decade has been toidentify
andclassify
thesedefects,
toinvestigate
which ones are the mostdetrimental
in terms ofphotovoltaic yield
and to find(*)
To whomcorrespondence
should be sent.REVUE DE PHYSIQUE APPLIQUÉE. - T. 22, N° 7, JUILLET 1987
out methods for
passivation
of theelectrically
activeones.
For
example,
it has been demonstrated that im-plantation
of molecular or atomichydrogen improves
the electrical
properties
such as the diffusionlength
in both
ingots
and ribbons[1-5].
Diffusion at lowtemperature
of selectedimpurities
such as Cu and Alinto
polycrystalline
Si was also found toimprove
theminority
carrier diffusionlength [6].
In the case of ribbon
technologies,
it has been alsoshown that thermal treatments
could,
in certain cases,improve
the diffusionlength [4, 7].
The im-provements
have been related to intrinsicgettering
effects in which
fast-diffusing species
are offeredenergetically
favorable sites outside theelectrically
active
region
of the material.Surface
physics
methods have beenthought
to beuseful in this
perspective
since the active area ofphotovoltaïc
devices are located in thetop
few micrometers. Is itpossible
to draw detrimental45
Article published online by EDP Sciences and available at http://dx.doi.org/10.1051/rphysap:01987002207066300
664
impurities
out of the activeregion ?
Is it relevant to use some of the classicalgettering
processes inpolysilicon technology ?
To answer thesequestions
we
applied
surface sciencetechniques
to understandparticularly
the role of oxygen and heat treatments in thesegregation
of metalimpurities
towards the surface of siliconsamples.
In this paper, after
having briefly
recalled the RADgrowth
process and theexperimental set-up,
we shall sum up the
early
surfaceanalytical
resultsfound on RAD
ribbons,
then we shallpresent
recentinvestigations
on modelsystems (silicon bicrystals).
No
attempt
has beenmade, however,
to measure differences in electricalproperties during
thesemodel studies
since ultra-high
vacuum is needed for surfaceanalysis
andprevent
one to realizeeasily
reliable electrical measurements.
2.
Experimental.
2.1 SAMPLES. - RAD silicon ribbons were obtained
by
ashaped crystal growth
in which a carbonsupport
iscontinuously pulled through
ap-doped
silicon melt via a slot located at the bottom of a RF induction heatedquartz
crucible. Details about the various technicalrequirements
and achievements of the process can be found in[8].
Aftergrowth,
thecarbon
support
is burnt-off in adry
oxygen atmos-phere
attemperatures ranging
from 1000 °C to1200 °C
during
1hour, resulting
in twoself-support- ing
Si sheets less than 100 03BCm thick. The outside faces are oxidized and the inner faces are covered with a discontinuous SiClayer.
The thicknesses of the oxidelayers
range from 0.2 to 1 03BCm. These twooverlayers
arechemically
etched off beforemaking N+ /p homojunctions by
aclassical POCl3
diffusionprocess at 850 °C. In most cases, we studied
samples
as obtained after the burnt-off process.
As model
materials,
we used CZbicrystals (n -10 03A9.cm-1
andp -1 03A9.cm-1),
grown at the LETI(Grenoble). Oxygen
and carbon concen-trations are in the
1017 at.cm-3 range
and canlocally
exceed the limit of
solubility
atequilibrium [9].
Bar-like
samples (4
x 4 x 10mm3),
cut from theingots,
were oriented
by back-reflection
Lauetechniques ;
two
kinds
of orientations were chosen :i)
thegrain boundary plane being perpendicular
to the
long
axis of thebar,
ii)
theeasily
cleavable(111) plane, perpendicular
to this axis.
Grooves were made either
right along
the intersec-tion of the
grain boundary plane
with the bar oralong
a(111) plane.
It was thenpossible
to cleaveour
samples
in UHV and toget
cleanvirgin
siliconsurfaces
and, sometimes,
theboundary plane
itself.In this paper, we shall discuss
only incidentally
therole of the
grain boundary which
is not themajor parameter
of interest.The
samples
were etched in dilute HF and nothermal treatment
applied prior
their introduction in the UHV chamber3.
Analytical
methods.Impurity
concentrationprofiles
of RADsamples
were determined
by
means ofX-Ray
PhotoelectronSpectroscopy (XPS)
in a VG ESCA IIIapparatus.
Depth profiles
down to 1 )JLm were obtainedby argon-ion sputter etching
thesample step by step (about
100Â
per ionbombardment).
Thesputtered
area had a
larger
diameter than theanalyzed
one.Silicon
bicrystals
wereanalysed by Auger
ElectronSpectroscopy (AES) using
a RIBER CMA in aUHV chamber fitted with several
accessories (argon
ion
bombardment, cleavage system,
Knudsen cells formetal evaporation, ...).
The diameter of thespot
is 10 03BCm ; toolarge
toinvestigate
thegrain
bound-aries,
it allows tostudy
surface domains about30 03BCm
large.
Since
the low-energy Auger peaks
of metal im-purities
aresuperimposed
to the siliconAuger
LVVfine structure, we used the LMM
peaks
ofCr,
Feand Ni at
respectively 529, 703,
and 848 eV to derive concentrations. Of course, the differences in meanfree
paths
between the variousAuger
transitions have been taken into account in these calculations.Concentrations are
given
in atom per cent and areaveraged
over thicknesses of about 8Â.
The ratioes between the
high-
andlow-energy peak
intensities have been also studied toprecise
thelocation of
given impurities
withrespect
to the surface.4. Results on RAD
polycrystalline
ribbons.4.1 GENERAL OUTLINE OF THE IMPURITY DISTRI- BUTION IN RAD RIBBONS. - We
previously
de-scribed
depth profiles
ofimpurities
in RAD ribbonsand we summarize here the main results
[10].
At thattime
burning
off the carbonsupport
was notyet
inuse. On the
samples
received as grown, surfaceanalysis
showedoxide layers
thicknesses of whichwere
ranging
from 200 to 1 000A, depending
on thegrowth
conditions. The oxide wasgenerally
notthree-dimensional silica as observed
by
AES andXPS
[11,12].
Impurities
couldbe
classified in twocatégories : i)
carbon and oxygen, which werealways present
at concentrations
equal
orhigher
than theirsolubility
limit at the
melting point
ofsilicon, respectively
5 x
1017
and1018
at.cm-3 [9].
Their concentrationprofiles
were identical in allsamples. Oxygen
is aby- product
of the reaction between the silicon melt and thequartz crucible ;
carbon comesmainly
from thesupport
but also from thedecomposition
of theresidual carbon monoxide
present
in the furnace.ii)
metalimpurities,
which were notalways
pre- sent at the sameplaces
of the ribbon butwhich,
when
they
wereobserved,
were notrandomly
dis-tributed. Their
position by respect
to the surface wasalways
the same, i.e.Cu, Na, Bi, Zn,
Ni and Sn arein the
top
20A,
Ca andMg
arejust
above theSi/Si02 interface,
Fe and Cr arejust
under thisinterface and in the bulk. Bulk concentrations have been measured
by
neutron activationanalysis (NAA)
and found to be in the range of1012
to1014
at.cm-3 showing
effectivepartition
coefficients between the melt and the ribbon in the range10-1
to10-3 [13].
In ourexperiments,
surfaceconcentrations can be estimated to
1012
to1014
at.cm-2 which, averaged
in the volumeprobed by
themethod,
wouldcorrespond
to1015
to morethan
1017
at. cm-3.
Thisgives
enrichment factor of about 1 000 for RAD ribbons. Theseimpurities
wereincorporated
from the silicon melt and cameinitially
from the carbon ribbon.
3.2 GETTERING OF IMPURITIES IN BURNT-OFF AND
POCI3
DIFFUSED RAD. - When the burn-off pro-cess of the carbon
support
isused,
an oxidelayer
lessthan 1 jim thick covers the bulk silicon film
[14].
This
layer
isalways
three-dimensional stoichiometric silica as evidencedby
AES and EELS[12,15].
Wedid not find metal
impurities
in thislayer,
within thelimits of detection of XPS which are somewhat poor if the
impurity
isequally
distributed in alarge volume (10 ppm).
If the silica
layer
is dissolved in diluted HF and thesample quickly
returned to the XPS UHVchamber,
a
layer
of native oxide 10 to 20 A thickforms,
covered with a
monolayer
of carbonaceous con-tamination. In and under this
layer,
metalimpurities (Bi, Cu, Fe, Cr, Ni)
have been found with the sameprofiles
as describedin §
1. Controlsamples,
madeof FZ
single-crystalline silicon,
do not show theseimpurities
after heat treatmentsequivalent
to theburn-off process. It is thus clear that
during
thisprocess, surface
segregation
of metalimpurities
occurs in RAD ribbons.
We also studied some
samples
where aN+ /p junction
had been formed(details
on theprocedure
can be found in Ref.
[27]).
Thedepth
of thejunction
is 0.6 03BCm.
Impurities (Cu, Fe, Cr)
were found with aprofile looking
much alike the one describedabove,
viz. copper near the
surface,
chromium and iron in thevicinity
of thejunction.
In this case, thegettering
effect is
probably
due to thePOCl3
diffusion(extrin-
sic
gettering)
sinceimpurities
are located within thejunction.
Thistype
ofgettering,
like the intrinsic oneleads to lattice strain and to the
injection
of siliconinterstitials,
believed to beresponsible
for thegetter
effect[16, 17].
5. Model studies on silicon
bicrystals.
It seems clear from the results obtained on RAD
polysilicon
ribbons that oxygenplays
animportant
role on the surface
segregation
ofimpurities
since aclear relation between their presence and concen- trations in oxygen has been evidenced
[10].
It hasalso been shown that heat treatments could
improve
some of the electrical
properties [7].
So there aresome
analogies
with theso-called getter
effect used in microelectronics and reviewedrecently by
Richter[18].
To test the
role
of oxygen ingettering (or
in surfacesegregation)
we studied the model materials de- scribed in theexperimental
section. Thesecrystals,
grown
especially
to offer an alternative material topolysilicon
in fundamentalinvestigations
aresimpler
to
study
since there isonly
onegrain boundary.
Metalloïdic
impurities (carbon, oxygen)
have aboutthe same bulk concentrations as in
polysilicon,
i.e.between
1017
and1018
at.cm-3
as measuredby
IRspectrometry [9] ; metals, analysed by
NAA[19],
have lower concentrations than in
ribbons,
e.g.1.8 x
1013
at.cm-3
for Na and below detection limits forCr, Cu, Fe,... (below 1012-1013 at. cm-3).
For this purpose, we measured
by Auger
ElectronSpectroscopy (AES)
surface concentrationprofiles
of
impurities
after isochronousannealing
processes at 450 °C(1 hour),
750 °C(1 hour), 950 °C (1 hour)
and 1 250 °C
(5 min)
on :- clean
surfaces,
- surfaces oxidized at room
temperature
inUHV or in
air,
- surfaces oxidized at 450 °C in UHV.
The
annealing temperatures
were chosenbecause they
are characteristicrespectively
of the formationof the first thermal
donor,
of the second(new) donor,
of theprecipitation
of silicaand, finally,
of itsdissolution
[20].
5.1 SEGREGATION AT CLEAN SURFACES. - In
figure
1 are shown surface concentrations of im-purities
on cleaned surfaces. In this case, the surface is cleanedby
argonion-bombardment
after every heat treatments.Oxygen
and carbon concentrations reach a maxi-mum at 750 °C and then decrease. At 750 °C the silicon
Auger
fine structure ischaracteristic
of silica.The thickness of the oxide
layer
is evaluated at about 5Á. Potassium,
not shown in thefigure, present
after the firstannealing
process is dissorbed before 750 °C.Chromium and iron concentrations increase stead-
ily
withtemperature
above 750 °C and theAuger
spectra
of theseimpurities
show thatthey
are notoxidized. Since their local concentration is
higher
than the limit of
solubility
it ispossible
that these666
Fig.
1. - AES surface concentrations on cleaned silicon surfaces at the initial state i and after heat treatments.a)
Silicon concentrations,b) impurity
concentrations.Fig.
2. - AESin-depth
concentrationprofile
of a room- temperature oxidized siliconsample.
The time scale is related to the time ofargon-ion
bombardment ; the distance scalegives
the eroded thickness.interface. There are still noticeable concentrations in iron as far as 60
 deep.
In
figure
3 are shown the surface concentrations ofimpurities, respectively
before and after a room-impurities
arepresent
as silicides.Up
to now we donot have evidence of this silicide formation
by
AES.These results look very much alike those obtained
on RAD ribbons. Potassium is on the
top
of thesegregated layer present
after the heat treatment at 450°C ;
chromium and iron arejust
below the ultra- thin oxidelayer
andthey
reach the surface when thetemperature
islarge enough
to allow the outdiffusion of oxygen atoms.5.2 SEGREGATION AT ROOM-TEMPERATURE OX- IDIZED SURFACES. - Two kinds of room
tempera-
ture oxidation have been
investigated :
one in am-bient
atmosphere (native
oxide obtained after about 20 min in air aftercleaning),
the other in UHV|p(O2) :
2 x10- 5 Torr,
3houris 1. They
gave identi- cal results.A
typical in-depth
concentrationprofile
of im-purities
taken on aroom-temperature
oxidized sam-ple having
a native oxidelayer
is shown infigure
2.For sake of
clarity,
the concentrations of oxidized silicon are not shown.Auger spectroscopy
shows that this oxide is not silica butSiOx ;
this is evidencedboth
by
theAuger
fine structure and the stoichiomet- ry calculated from theheight
of the oxidized siliconpeak
and the oxygenpeak.
Nickel ispresent
on thetop
of thelayer ;
chromium and iron reach their maximum concentration at the silicon/silicon oxideFig.
3. - AES surface concentration before(i),
after(ox)
a
room-temperature
oxidation in UHV and after heat treatments atgiven
temperatures.a)
Silicon concen-trations
(left scale)
and thickness of the oxide(right scale),
b) impurity
concentrations.temperature oxidation
inUHV,
and after each heattreatment. One can see that RT oxidation indeed
brings impurities
near the surface. In this case,subsequent
heat treatments do notmodify drastically
the
impurity
concentrations and the final state, after the wholeannealing cycle,
isnearly
the same as theinitial one, before oxidation.
5.3 SEGREGATION AT SURFACES OXIDIZED AT
450 °C. -
Figure
4 shows the concentration ofimpurities respectively
before and afteroxidation at
450 °C|p(O2) :
2 x10-5 Torr,
3houris 1 and
aftereach heat treatment. The
starting
surface was, in thiscase, rather rich in
impurities.
It is
clear, however, that
oxidation favours thesegregation
of moreimpurities
towards the surface.But as soon as this
surface,
covered now with a silicalayer
14Â thick,
is annealed there is animportant
decrease of the
impurity
content. Its minimum is reached at 750 °C.Fig.
4. - AES surface concentrations before(i),
aftei(ox)
an oxidation made in UHV at 450 °C and after heal treatments atgiven
temperatures.a)
Silicon and oxyger concentrations(left scale)
and thickness of the oxide(righ1 scale), b) impurity
concentrations.6. Discussion.
Two
points
appear worth to bediscussed,
thesegregation
of metalimpurities
toward the surface inpolycrystalline
RAD ribbons orbicrystals
and therole of oxygen as a
driving
force forgettering.
i)
It is clear from the results that metalimpurities
are
present
at muchhigher
concentrations in thetop layers
of RADpolycrystalline
ribbons than in the bulk. Inbicrystals,
surfacesegregation
of metalimpurities, probably incorporated
from the meltduring
thegrowth
process, isobserved
after oxida- tionshowing
alsolarge
concentrations. It should bepointed
out that thespatial
distribution of theseimpurities
is the same whatever the oxidation tem-perature
is and whatever the oxide thickness is.In our
experiments,
surface concentrations can be estimated to1012
to1014
at.cm-2 which, averaged
inthe volume
probed by
AES orXPS,
would corre-spond
to1015
to more than1017
at. cm-3.
Thisgives enrichment
factors of about 1 000 for RAD ribbons andabout 105
forbicrystals.
Even if classical diffu- sion orsegregation
coefficients couldexplain
such alarge segregation
for RADribbons,
it is not the casefor oxidation of
bicrystals,
atroom-temperature
or 450 °C. Intrinsicgettering
is thus believed to occur in both cases.It is indeed well known that oxygen
plays
animportant
role in thistype
ofgettering
effect[18]
and several mechanisms have been described to
explain
the enhanceddiffusion
of oxygen in silicon[21, 23].
Some of theseauthors
think that theprecipitation
of oxygeninjects
silicon self-intersti- tialswhich
are able to makecomplexes
with oxygen and which have alarge diffusivity. Then,
thesecomplexes
shouldtrap
metalimpurities.
Modelstudies show in fact that the surface structure of the oxide
layer
isimportant
in thesegregation
process.They
are not able to describeyet
the exactmechan-
isms of this enhanced
diffusivity.
We have shown that if
room-temperature
ox-idations, leading
to aSiO,, layer,
were able to drawimpurities
out of thebulk, giving
rise to a kind ofintrinsic
getter effect, subsequent
heat treatmentsdid not
modify
the surfaceconcentration
of metalimpurities.
On thecontrary,
if there is a ultra-thinlayer
of silica(Si02 )
instead ofSiOx,
the heattreatments draw back the
impurities
in the bulk.This could be related to the
injection
of silicon self- interstitials which would bepossible only
because ofthe strain induced
by
the misfit between silica and silicon.How the final
step (i.e.
the diffusion of silicon- metalcomplexes)
occurs is notyet fully
understoodeven if metal
impurities
have been characterized in thevicinity
ofSi02 precipitates [24].
ii)
On anotherhand,
one can argue that a 12 ASi02 layer
isprobably
not able toinject enough
Siself-interstitials in the bulk and it would seem that the role of oxygen is not
only
to induce intrinsicgettering
after itsprecipitation,
it is also a chemicaldriving
force. We have indeed the evidencethat,
insilicon
bicrystals, impurity
diffusion toward the sur-668
face occurs even if the surface is oxidized at low
temperature (450 °C
and even roomtemperature).
Which kind of mechanism is
possible ?
If it is theaffinity
of agiven
metalimpurity
to oxygen as it waspostulated
in[10], why
is theseimpurity
not boundto oxygen as it is evidenced
by
AES ?A
possible explanation
could bethat
metal im-purities,
such as iron and chromium areonly catalysts
for silicon oxidation :
they
would favour anoxygen
dissociative
adsorption
process on silicon surfaces.Viefhaus and Rossow
[25]
have found that in a Fe-Si 6 at. %
alloy,
surfacesegregated silicon
is moreeasily oxidized
than pure silicon. The same obser- vation has been madeby Mosser,
Srivastava and Carrière[26]
who noticed that Fe-Si oxidation attemperatures higher
than 500 °C would lead to asilicon dioxide
segregated overlayer topping
unox-idized iron. The formation of silicides has been also evidenced in similar
experiments
as in thePOCl3
getter
process[27].
In our case, we could not showby
AES or XPS that these silicidesreally
exist.7. Conclusion.
Surface
analytical
methods have been used to investi-gate
the diffusion andsegregation
of metalimpurities
at the surface of RAD
polysilicon
ribbons and siliconbicrystals. High
surface concentrations of chro-mium,
copper,iron, potassium,
iron and nickel have been evidenced. We believe that thissegregation
ispossible through
intrinsic and extrinsicgetter
pro-cesses induced
by
theprecipitation
of the dissolvedoxygen atoms
during
the burn-off process of the carbonsupport
andduring
thePOCl3
diffusioncycle
for RAD ribbons. These effects have been demon- strated for silicon
bicrystals
when the surface is oxidized attemperatures higher
than 450 °C andthen annealed at 750 °C.
However,
it isthought
thatoxygen does not act
only
as a nucleus forgiving straining Si04 units, leading
to theinjection
of fast-diffusing silicon
self-interstitialsbut
also as a chemi- caldriving
force able to induce thesegregation
ofmetal
impurities
in the area rich in oxygenthrough
acatalytic
mechanism in which oxygen, silicon and metalimpurities
arestrongly cooperative.
We have shown that intrinsic and extrinsic
getter
effects or surfacesegregation
may be effective inpolysilicon technology.
It is thuspossible to
takeadvantage
of the thermal treatmentsoccurring
eitherduring
thegrowth
orduring
the diffusion process toimprove
the electricalproperties
ofpolysilicon
solarcells.
Acknowledgments.
The authors wish to thank Dr. Belouet from C.G.E.
for the
supply
of thepolysilicon
RADsamples
andthe «
Groupe
SiliciumPolycristallin »
for the manyenlighting
discussions that it has initiated.The work was made under the financial
support
of PIRSEM and COMES.References
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C. H. andGINLEY,
D. S., J.Appl. Phys.
52(1981)
1050.[2] MULLER,
J.C., ABADOU, Y., BARHDADI, A.,
COUR-CELLE,
E., UNAMUNO, S., SALLES,
D.,SIFFERT,
P. and
FALLY, J.,
Solar Cells(in press).
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B. andARNOULT, F.,
RevuePhys. Appl.
19(1984)
333.[4] BELOUET,
C. in :Poly-micro-crystalline
andamorph-
oussemiconductors,
Eds. P. Pinard and S.Kalbitzer
(Editions
dePhysique, Paris) 1984,
p. 53.
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H.,MATHIAN,
G. andMARTINUZZI,
S., ibid.p. 69.
[6] ZEHAF,
M.,MATHIAN, G., PASQUINELLI,
M. andMARTINITZZI,
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