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Standardized Settling Cell to Characterize Liquid-Liquid Dispersion

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1

Standardized Settling Cell

to Characterize

Liquid-Liquid Dispersion

David Leleu, Andreas Pfennig

dleleu@uliege.be, andreas.pfennig@uliege.be Products, Environment, and Processes (PEPs) Department of Chemical Engineering

Université de Liège (Belgium) www.chemeng.uliege.be

(2)

agenda

motivation

settling cells

description

evaluation methods

comparison

conclusion

(3)

ERICAA project: design large gravity settler

3

partners:

Bayer Technology Services, Franken Filtertechnik,

SOPAT, Normag, LANXESS Deutchland, Raschig,

INEOS Phenol, Linde, Covestro,

(4)

stirring cell

engine

double-wall

glass vessel

2 counter-rotating

shafts

second vessel

for internals

(5)

stirring-cell experiment

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0 5 10 15 20 25 30 0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16 0.18

stirr

ing

cell h

eigh

t in

m

time in s

dispersion characterization

sedimentation curve

coalescence curve

(7)

shaking cell

7

light

engine

bottles

linear ball

bearing

crank

(8)

shaking-cell experiment

(9)

settling-time evaluation methods

visual method

settling time reached when the half of the

interface is covered by a monolayer of drops

numerical method

grey-scale analysis to determine

the settling time

9

AOI

AOI

(10)

settling-time evaluation, stirring cell

numerical method settling time different areas of interest (AOI) 63 to 74 s different thresholds 64 to 71 s visual method 70 to 77 s

(11)

settling-time evaluation, shaking cell

11

numerical method settling time different areas of interest (AOI) 196 to 200 s different thresholds 196 to 207 s visual method 120 s

(12)
(13)

comparison of the two equipment’s

13

cells

stirring

shaking

mixing time & stirrer speed

++

-temperature control

++

-filling-height influence

++

++

air exchange

++

-evaluation of settling curves

++

+

dependence of AOI and thresholds

++

++

settling-time evaluation

visual

numerical

wall effect

++

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0 5 10 15 20 25 30 0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16 0.18

stirr

ing

cell h

eigh

t in

m

time in s

dispersion characterization

sedimentation curve

coalescence curve

(15)

comparison of the two equipment’s

15

cells

stirring

shaking

mixing time & stirrer speed

++

-temperature control

++

-filling-height influence

++

++

air exchange

++

-evaluation of settling curves

++

+

dependence of AOI and thresholds

++

++

settling-time evaluation

visual

numerical

wall effect

++

(16)

optimal choice and summary

stirring cell preferred:

more independent of the

operational conditions

easy temperature control

visual method to determine the

settling time

numerical evaluation of the

(17)

simulation of a settling experiment

17 0 50 100 150 200 250 0 20 40 60 80 100 120 140 160 180 time in s cel l height in mm 0.0 0.2 0.4 0.6 0.8 1.0 local holdup

(18)

additional information

poster 17: Considering polydispersity and

new coalescence models in the

description of separators

youtube expert courses on solvent

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19

Standardized Settling Cell

to Characterize

Liquid-Liquid Dispersion

David Leleu, Andreas Pfennig

dleleu@uliege.be, andreas.pfennig@uliege.be Products, Environment, and Processes (PEPs) Department of Chemical Engineering

Université de Liège (Belgium) www.chemeng.uliege.be

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