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Development of test procedure for predicting performance of sealants
Karpati, K. K.
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Ser
National Research Conseil nationalTH1
Council Canada de recherches CanadaN21d
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DEVELOPMENT OF TEST PROCEDURE
FOR PREDICTING PERFORMANCE OF SEALANTS
A N A ~ . V T F D
by K.K. Karpati
Reprinted from
American Chemical Society Symposium Series No. 113
Plastic Mortars, Sealants, and Caulking Compounds
1979, p. 157 179
DBR Paper No. 894
Division of Building Research
RBSLMG
L'enveloppe extdrieure d'un bztiment subit des mouvements cycliques sous l'effet des conditions changeantes de tempgrature et d'humiditb. Les blbments ou sections d'un bztiment se dilatent ou se contractent en bloc sous l'effet de ces changements et ce sont les joints qui absorbent les mouvements. Pour prbvenir le passage de l'air, de l'eau ou de la poussisre, il faut sceller les joints. Les agents de scellement sont fortement sollicit6s 1 cause des importantes variations de tempdrature 2 11ext6rieur d'un bltiment, particuliSrement dans les rdgions froides. Pour l'btude de leur rendement, il fallait une mdthode d'essai qui permette d'dtablir une relation entre leur comportement en laboratoire et sur place. Dans le pr6sent article, l'auteur ddcrit la mise au point d'une telle mbthode.
Development of Test Procedure for Predicting
Performance of Sealants
K. K. KARPATI
Building Materials Section, Division of Building Research, National Research Council of Canada, Ottawa, Canada K1A OR6
The o u t s i d e envelope of a b u i l d i n g undergoes c y c l i c movements i n responding t o changing temperature and moisture c o n d i t i o n s . I t may c o n s i s t of b u i l d i n g elements such a s p a n e l s of v a r i o u s
m a t e r i a l s with j o i n t s between o r l a r g e wall s e c t i o n s i n t e r r u p t e d by expansion j o i n t s . These b u i l d i n g elements o r s e c t i o n s expand a i d c b n t r a c t i s one u n i t w i t h any change of temperature o r moisture c o n t e n t and t h e r e s u l t i n g movements a r e accommodated a t t h e j o i n t . To prevent t h e passage of water, a i r o r d u s t t h e j o i n t s must be s e a l e d . Organic m a t e r i a l s , c a l l e d s e a l a n t s ,
a p p l i e d a s v i s c o u s l i q u i d s a r e used f o r t h i s purpose. To r e g u l a t e t h e c r o s s - s e c t i o n of t h e s e a l a n t bead, a s o l i d back-up m a t e r i a l t h a t i s most f r e q u e n t l y a f l e x i b l e c l o s e d - c e l l polyethylene foam rod of c i r c u l a r c r o s s - s e c t i o n i s f i r s t placed i n t o t h e j o i n t . I t h a s t o be wider than t h e j o i n t and i s f o r c e d i n t o t h e opening i n
such a way a s t o allow t h e a p p l i c a t i o n of t h e s e a l a n t t o an even depth. The l i q u i d s e a l a n t i s applied a g a i n s t t h e back-up
m a t e r i a l , t o which i t has no adhesion, but adheres t o t h e edges of t h e b u i l d i n g elements.
The s e a l a n t i s so formulated t h a t it keeps i t s shape a s a p p l i e d and hardens through chemical o r p h y s i c a l processes t o form a v i s c o e l a s t i c r u b b e r - l i k e m a t e r i a l t h a t withstands extension o r compression. The s e a l a n t i s extended a t low temperatures and compressed a t h i g h temperatures because t h e b u i l d i n g elements meeting a t t h e j o i n t c o n t r a c t with decreasing temperature and expand with r i s i n g temperature.
The demands on s e a l a n t s a r e severe because of t h e l a r g e temperature changes imposed on t h e o u t s i d e of b u i l d i n g s ,
e s p e c i a l l y i n c o l d c l i m a t e s . To i n v e s t i g a t e t h e i r performance, a t e s t i n g procedure i s needed t h a t provides a connection between l a b o r a t o r y and outdoor behavior. A g r e a t many f a c t o r s i n f l u e n c e s e a l a n t performance and s y s t e m a t i c experimenting i s needed t o f i n d a way of t e s t i n g t h a t d e f i n e s t h e e s s e n t i a l s e a l a n t p r o p e r t i e s and d i s c a r d s t h o s e t h a t a r e secondary. Such a t e s t procedure i s based on complex r e l a t i o n s between t h e d i f f e r e n t f a c t o r s t h a t govern polymer behavior, but it can be made e a s y t o perform by means of
158 PLASTIC MORTARS, SEALANTS, AND CAULKING COMPOUNDS v a r i o u s s i m p l i f y i n g s t e p s i n t h e development of p r a c t i c a l t e s t i n g c o n d i t i o n s .
T e n s i l e T e s t
The f a c t o r s t h a t govern t h e behavior of s e a l a n t s a r e : s t r e s s , s t r a i n , temperature, r a t e o f deformation, humidity, a i r , l i g h t , type and c o n d i t i o n o f s u b s t r a t e , and presence of water o r chemicals. Of t h e s e , s t r e s s , s t r a i n , deformation r a t e , and temperature a r e of primary importance. They have t o be known simultaneously i n d e s c r i b i n g a m a t e r i a l a t any given age, humidity, s u b s t r a t e c o n d i t i o n , e t c
.
Consequently, t h e s e f o u r f a c t o r s must be included i n any t e s t method devised t o measure mechanical p r o p e r t i e s , while t h e o t h e r v a r i a b l e s must be kept c o n s t a n t a t v a l u e s considered t o be r e a l i s t i c .Cyclic t e s t s provide t h e b e s t r e p r e s e n t a t i o n of t h e c o n d i t i o n s t o which s e a l a n t s a r e s u b j e c t e d i n p r a c t i c e . They a r e v e r y complex t e s t s , however, and can be designed s a t i s f a c t o r i l y o n l y i f t h e m a t e r i a l p r o p e r t i e s a r e well known from t h e r e s u l t s o f t e s t s using s i m p l e r loading p a t t e r n s and i f t h e r a t e s a r e r e l a t e d t o t h o s e of a c t u a l j o i n t s . T e n s i l e extension a t c o n s t a n t r a t e , s t r e s s
r e l a x a t i o n under c o n s t a n t s t r a i n , and c r e e p under c o n s t a n t s t r e s s a r e t h r e e of t h e simpler t e s t s used t o o b t a i n t h e m a t e r i a l
p r o p e r t i e s of polymers. T e n s i l e e x t e n s i o n i s not t h e s i m p l e s t of t h e t h r e e t e s t s (of t h e f o u r b a s i c v a r i a b l e s o n l y temperature can be kept c o n s t a n t ) , b u t it h a s been chosen because it i s t h i s type of loading t h a t occurs i n t h e s e a l a n t i n a j o i n t when t h e chance of f a i l u r e i s most probable. There i s l e s s l i k e l i h o o d o f f a i l u r e when t h e s e a l a n t i s compressed i n summer t h a n when i t i s extended i n w i n t e r . I n a d d i t i o n , t h e t e n s i l e t e s t i s t h e l e a s t time- consuming and most l a b o r a t o r i e s a r e equipped f o r i t .
Model Specimens
A f t e r s e l e c t i n g t h e t e n s i l e t e s t a s t h e b a s i c method f o r i n v e s t i g a t i n g s e a l a n t behavior, i n b o t h l a b o r a t o r y t e s t s and o u t - door performance, t h e s i z e and shape of t h e specimen have t o be considered. T e n s i l e t e s t s a r e u s u a l l y c a r r i e d out on dumbbell o r ring-shaped specimens, s t r e s s f i e l d s of which remain p a r a l l e l during e x t e n s i o n . The t r u e s t r e s s can b e c a l c u l a t e d , t h e r e f o r e , through t h e minimum c r o s s - s e c t i o n a t any time d u r i n g t h e
experiment. S e a l a n t beads i n b u i l d i n g j o i n t s , however, have an extremely complicated s t r e s s f i e l d because t h e s i d e of t h e bead curves i n on e x t e n s i o n and t h e s t r e s s changes d i r e c t i o n ,
c o n c e n t r a t i n g a t t h e ends and edges a s e x t e n s i o n p r o g r e s s e s . Consequently, t h e specimen chosen f o r t h e i n v e s t i g a t i o n i s a model of t h e s e a l a n t bead used i n b u i l d i n g j o i n t s , i . e . , i t h a s a s t r e s s f i e l d s i m i l a r t o t h a t of t h e s e a l a n t i n a b u i l d i n g j o i n t . The model can f a i l e i t h e r cohesively o r a d h e s i v e l y , a s does a s e a l a n t i n a j o i n t . T h i s i s a d i s t i n c t advantage compared with dumbbell
12. KARPATI Testing Plustic Mmars and Sealants 159
o r ring-shaped specimens t h a t can f a i l only cohesively. The model a l s o p e r m i t s t h e study of adhesive p r o p e r t i e s of s e a l a n t s on v a r i o u s s u b s t r a t e s . Another advantage of t h e model specimen i s t h a t most s t a n d a r d s c a l l f o r it and many i n v e s t i g a t o r s use i t , so t h a t d a t a a r e a v a i l a b l e f o r comparison of m a t e r i a l s o r c o n d i t i o n s . The s i z e of t h e s e a l a n t bead i s
3
x4
x 2 i n . ( 1 . 3 x 1 . 3 x 5.1 cm), a s i l l u s t r a t e d i n Figure 1, unextended and extended, t h e l a t t e r showing curved s i d e s .Deriving t h e T e s t Procedure
Three-Dimensional Representation. Whatever t h e c o n f i g u r a t i o n of t h e specimen, an i n f i n i t e number of t e n s i l e curves can be obtained by changing e i t h e r temperature o r t e n s i l e extension r a t e . Figure 2, f o r one-part chemically curved s i l i c o n e , and Figure 3, f o r two-part p o l y s u l f i d e model specimens, show a few examples t h a t a r e o b t a i n e d by v a r y i n g t h e t e s t c o n d i t i o n s . The q u e s t i o n a r i s e s , which of t h e t e n s i l e curves d e f i n e s t h e mechanical p r o p e r t i e s of a s e a l a n t unambiguously?
I t is known t h a t f o r some polymers, and using specimens with p a r a l l e l s t r e s s f i e l d s , a l l t e n s i l e curves can be reduced t o a s i n g l e one a t a given temperature i f t h e s t r e s s and s t r a i n a t each p o i n t o f t h e curve a r e divided by t h e s t r a i n r a t e (producing time a s a b s c i s s a ) and i f an e m p i r i c a l c o r r e c t i o n f a c t o r , A , t h e
extension r a t i o , i s a p p l i e d t o s t r e s s
(1).
T h i s treatment of r e s u l t s has a l s o been a p p l i e d (2) t o t e n s i l e curves obtained with t h e model specimens. The r e s u l t i n g s i n g l e curves of u n i t s t r a i n r a t e a r e shown i n Figures 4 and 5, derived from Figures 2 and 3 , r e s p e c t i v e l y . A s may be seen, t h e f i t of t h e i n d i v i d u a l t e n s i l e curves t o t h e s i n g l e curve of u n i t s t r a i n r a t e i s e x c e l l e n t f o r s i l i c o n e and w i t h i n a c c e p t a b l e l i m i t s f o r p o l y s u l f i d e s e a l a n t s . T h i s proves t h a t t h e model specimen can be used f o r ani n v e s t i g a t i o n intended t o e s t a b l i s h t h e interdependence of t h e t e n s i l e curves. I t would permit t h e d e r i v a t i o n of a simple and r a t i o n a l method f o r p r e s e n t i n g t h e deformation c h a r a c t e r i s t i c s of s e a l i n g m a t e r i a l s .
The u n i t s t r a i n r a t e curves a r e n o t f u l l y s u i t a b l e f o r d e s c r i b i n g t h e behavior o f s e a l a n t s , f o r they give l i t t l e information on f a i l u r e behavior because t h e f a i l u r e p o i n t s f o r given c o n d i t i o n s f a l l a t v a r i o u s p o i n t s on them. To i n v e s t i g a t e f a i l u r e p r o p e r t i e s a s a f u n c t i o n of t h e f o u r b a s i c v a r i a b l e s a three-dimensional system has t o be used: an example i s shown i n Figure 6 f o r two-part p o l y s u l f i d e s e a l a n t . Each l i n e r e p r e s e n t s a t e n s i l e curve, c a l c u l a t e d from t h e o r i g i n a l curves, and t h e f a i l u r e p o i n t s form t h e upper curved edge of t h e three-dimensional r e p r e s e n t a t i o n .
There a r e s e v e r a l s t e p s of c a l c u l a t i o n involved i n a r r i v i n g a t t h e three-dimensional p r e s e n t a t i o n . They a r e necessary i n o r d e r t o reduce t h e number of v a r i a b l e s from f o u r t o t h r e e . The f i r s t s t e p i n o b t a i n i n g t h e curves i n Figure 6 i s t o r e c a l c u l a t e
160 PLASTIC MORTARS, SEALANTS, AND CAULKING COMPOUNDS
Journal of Paint Technology Figure 1 . Original and extended model specimens (4 )
3 0 0 I I I T = -30F (-34 4C) - zoo 300 2 0 I5 200 I I I 20 c m l m l n l n l m l n A 5 000 1969
-
-
B I 0 0 0 0 394 c 0 5000 0 1969 D 0 I000 0 0 3 9 4 E 0 05000 0 01969 F 0 OlOOO 0 00394 - (U T = 7 3 F ( 2 2 8C) N 15 V) 0-
o INTERMEDIATE POlNT n 4: 0 -1 '0° "Hc
c n l m t n 0 5000 0 1969 lnlmln E 0 05000 001969 - G 0 005000 0 001969d
H 0 0005000 0 0001969Z
=: U E3
n 1-
.
- 1 0 Q Xz
n 0 a 0?3
J b"Z
100 0) m 2- F -- 5 BREAK POINT k INTERMEDIATE POINT8
n Oo I I I 100 2 0 0 3 0 0 4 0 0 Oo I00 I 200 I 3 0 0 I 400 E % EXTENSION % EXTENSION n 0Journal of Paint Technology
Figure 3. Tensile curves of polysulfde specimens at different extension rates and two tempem-
8
z tures ( 4 )Journs! of Paimt Technology Figure 4. Tensile curves reduced to unit strain rate for silicone specimens at difment tempera-
164 PLASTIC MORTARS, SEALANTS, AND CAULKING COMPOUNDS I 1 I I I -2.00 -1.00 0 00 1 0 0 2 0 0 3.00 4.00 l o g I (mi111 T = 7 3 F ( 2 2 8 C I To= -3OF(-34 4C) t.l.8. I"1.II A so00 IS'* B l a 0 0 0 334 c OSOOO 0 191% D 0 IWO 0 0 3 9 4 E 0 05000 0 air** F o o l o o o o o o r r r I R E & # WtUl " IWlERUEDIAT€ POlUT lop I lminl
Journal of Paint Technology Fi use 5. Tensile curves reduced to unit strain rate for polysulfide specimens at d i e r e n t temperatures (4): A, extension ratio; R, strain rate; T, test temperature, degree Keluin; To, reference temperature, degree Keluin; t, time; and S , load.
12. KARPATI Testing Plastic Mortars and Sealants 165
Journal of Paint Technology
Figure 6. The property surface for polysulfide sealant (4); A, extension ratio; S , load; T , test temperature, degree Kelvin; To, reference temperature, degree Kel-
166 PLASTIC MORTARS, SEALANTS, AND CAULKING COMPOUNDS
each p o i n t of t h e o r i g i n a l t e n s i l e curves f o r p l o t s of t h e type shown i n Figure 7 . The a b s c i s s a i s t h e logarithm of time, d e r i v e d by d i v i d i n g t h e s t r a i n by t h e s t r a i n r a t e , and t h e o r d i n a t e i s t h e load c o r r e c t e d f o r " t r u e s t r e s s " by
A,
t h e extension r a t i o , and by To/T, t h e r e f e r e n c e temperature divided by t h e t e s t temperature, b o t h i n degrees Kelvin(2).
The temperature c o r r e c t i o n i s t h a t r e q u i r e d by t h e t h e o r y of r u b b e r l i k e e l a s t i c i t y . Figure 8 i s t h e p r o j e c t i o n of t h e o r i g i n a l t e n s i l e curves on t h e s t r e s s v e r s u s time p l a n e . These curves a r e shown a s d o t t e d l i n e s i n F i g u r e 7 . The continuous l i n e s a r e t h e b e s t f i t s connecting t h e t e n s i l e curves a t 5, 10, 15, 20, 25, 40, 60, 80, 120, 160 and 200 p e r cent e x t e n s i o n s . From t h i s p l o t t h e i s o c h r o n a l s t r e s s - s t r a i n curves can be derived by r e a d i n g v a l u e s from t h e b e s t f i t t i n g l i n e s f o r a given time. The times chosen were t h o s e a t which f a i l u r e occurred f o r each specimen. The a c t u a l breaking s t r e s s e s and a s s o c i a t e d s c a t t e r were thereby p r e s e r v e d . The i s o c h r o n a l curves a r e shown i n t h e background of Figure 6 i n t h e log s t r e s s - l o g s t r a i n p l a n e . The t h i r d dimension i s added by s h i f t i n g t h e c u r v e s along t h e time a x i s , which i s p e r p e n d i c u l a r t o t h i s plane, according t o t h e time a t which each curve was r e a d . T h i s procedure i s followed f o r each temperature, and with t h e h e l p of t h e WLF s h i f t f a c t o r , a ~ , curves o b t a i n e d a t a l l temperatures a r e i n c o r p o r a t e d i n t h e onethree-dimensional r e p r e s e n t a t i o n .
I t must b e recognized t h a t f o r s i l i c o n e s e a l a n t s t h e time- temperature s u p e r p o s i t i o n was not n e c e s s a r y because t h e u n i t s t r a i n r a t e curves f e l l on t h e same cumulative s i n g l e l i n e a t each temperature (Figure 4 ) . I n o t h e r words, t h e s i l i c o n e s e a l a n t was i n s e n s i t i v e t o temperature changes w i t h i n t h e temperature r e g i o n observed and w i t h i n experimental e r r o r .
The WLF s h i f t f a c t o r was a l s o i n v e s t i g a t e d and experimentally d e r i v e d f o r p o l y s u l f i d e s e a l a n t u s i n g t h e model specimen
(A).
The b e s t - f i t t i n g (continuous) l i n e s of t h e v a r i o u s e x t e n s i o n s (Figure7) were used a s g u i d e l i n e s f o r manually s h i f t i n g t h e p l o t s o b t a i n e d a t d i f f e r e n t temperatures along t h e time a x i s u n t i l t h e l i n e s f o r each e x t e n s i o n formed a smooth curve ( F i g u r e 8 ) . From t h e measured s h i f t s t h e c o n s t a n t s o f t h e WLF equation, o f t e n r e f e r r e d t o a s " u n i v e r s a l c o n s t a n t s , " were c a l c u l a t e d and compared w i t h c o n s t a n t s o b t a i n e d f o r o t h e r polymers. The d i f f e r e n c e
between t h o s e c a l c u l a t e d h e r e and t h e u n i v e r s a l c o n s t a n t s was small, b u t it was l a r g e enough t o r e q u i r e u s e o f t h e former i n s h i f t i n g t h e s e a l a n t d a t a .
The s u r f a c e formed by t h e c a l c u l a t e d curves s h i f t e d along t h e log t
-
l o g a ~ a x i s (Figure 6) i s t h e p r o p e r t y s u r f a c e of t h e p o l y s u l f i d e s e a l a n t . A s i m i l a r s u r f a c e could be derived f o r t h e s i l i c o n e s e a l a n t . The three-dimensional system g i v e s a complete and coherent d e s c r i p t i o n o f s e a l a n t p r o p e r t i e s , i . e . , from a s i n g l e t e n s i l e curve any o t h e r can be c a l c u l a t e d once t h i s system i s known. I t i s , however, t o o complex f o r everyday use and i n t h e n e x t phase of t h e i n v e s t i g a t i o n s t e p s were taken t o d e r i v e a s i m p l e r way o f c h a r a c t e r i z a t i o n .12. KARPATI Testing Plastic Mortars and Sealants 167 cmlmin ~ m l m i l BREAK POINT A 5.000 1.969 INTERMEDIATE POINT 8 1.000 0.394 c 0 5000 0.1969 0 O.lOO0 0 0394 E 0.05000 0 01969 F O.OlOO0 0 00394 log t(m1n1
Journal of Paint Technology
Figure 7. Time dependence of stress at 73OF ( 4 )
8 . 0 0 1 1 1 1 1 1 , 1 1 1 1 1 - 3
.
-wr.
-*or.
OF s mr 7JF.
100f 7.00 --
2 6.00 - T = T o = -30F(-34.4C3 5 0 0 1 1 1 ~ ~ ~ 1 1 1 1 1 1 - 4 0 0 -3.00 -2.00 -1 0 0 0 0 0 1.00 2 0 0 3.00 4.00 5.00 6 0 0 7.00 8.00 log t-
log OTJournal of Paint Technology
168 PLASTIC MORTARS, SEALANTS, AND CAULKING COMPOUNDS P r o j e c t i o n s o f t h e Three-Dimensional System. To s i m p l i f y t h e three-dimensional system, i t s p r o j e c t i o n s i n t o t h e v a r i o u s p l a n e s I can b e used. I n p a r t i c u l a r , t h e p r o j e c t i o n of t h e break p o i n t s i s
important because they d e f i n e t h e l i m i t a t i o n s s e a l a n t s have i n p r a c t i c e . Their p r o j e c t i o n i n t h e log s t r e s s - l o g s t r a i n plane i s t h e f a i l u r e envelope
(5) shown f o r p o l y s u l f i d e s e a l a n t i n Figure
9 .The o u t e r l i m i t of t h e envelope is well d e f i n e d and i s drawn i n with a dashed l i n e , b u t t h e i n n e r one d i s a p p e a r s i n t h e s c a t t e r . For t h e s i l i c o n e s e a l a n t , Figure 10 gives t h e f a i l u r e envelope where both t h e upper and lower l i m i t s a r e well d e f i n e d .
The f a i l u r e envelope i s used i n t h e l i t e r a t u r e t o c h a r a c t e r i z e polymers because it i s independent of time and temperature, but i t s u s e f u l n e s s i s l i m i t e d with s e a l a n t s . From t h e p o i n t of view of s e a l a n t performance, t h e p r o j e c t i o n o f t h e f a i l u r e p o i n t s i n t o t h e log s t r a i n - l o g time plane i s t h e most important c h a r a c t e r i z a t i o n ; it i s t h e s t r a i n t h a t i s imposed on t h e s e a l a n t by t h e movement of t h e j o i n t and t h e s t r e s s develops a s a consequence of t h e imposed s t r a i n . Consequently, t h e design o f a s e a l e d j o i n t i s u s u a l l y based on an e s t i m a t e o f s t r a i n , n o t of s t r e s s , and t h e s e a l a n t i s chosen according t o i t s movement c a p a b i l i t y , t h a t i s , t h e
+
p e r c e n t movement t h e s e a l a n t can t a k e without f a i l u r e i n a y e a r l y movement. S t r e s s h a s t o be considered only i n t h o s e r a r e c a s e s where t h e s u b s t r a t e i s a f r a g i l e , porous m a t e r i a l whose t e n s i l e s t r e n g t h approaches t h a t of s e a l a n t s . In t h i s c a s e , a s e a l a n t w i t h t h e lowest s t r e n g t h p o s s i b l e has t o be chosen. P r o j e c t i o n s of t h e f a i l u r e p o i n t s a r e shown i n F i g u r e s 11 and 12 f o r s i l i c o n e and p o l y s u l f i d e s e a l a n t s , r e s p e c t i v e l y . The p o i n t s p l o t t e d i n t h e curves r e p r e s e n t t h e s t r a i n a t break a t t h e time needed t o reach t h e b r e a k . For s i l i c o n e s e a l a n t s it was found t h a t t h e break p o i n t s o b t a i n e d a t room temperature a r e s u f f i c i e n t f o r a f i n a l a n a l y s i s . For p o l y s u l f i d e , d a t a o b t a i n e d a t seven d i f f e r e n t temperatures a r e used, reduced t o -30°F(-34.4OC)
.
The time dependence of t h e s t r a i n a t break i s v e r y d i f f e r e n t f o r t h e two t y p e s o f s e a l a n t . The break p o i n t s of t h e s i l i c o n e d a t a can be f i t t e d by a s t r a i g h t l i n e , and confidence l i m i t s a t v a r i o u s l e v e l s can be drawn on t h e p l o t (Figure 1 1 ) . The b r e a k I p o i n t s of t h e two-part p o l y s u l f i d e s e a l a n t form a broad band, t h e
upper and lower l i m i t s o f which a r e drawn q u a l i t a t i v e l y . The upper l i m i t i s b e t t e r defined t h a n t h e lower one ( a s f o r t h e f a i l u r e envelope). Because of t h e d i f f e r e n c e between t h e p l o t s f o r s i l i c o n e and p o l y s u l f i d e s e a l a n t s t h e f u r t h e r s i m p l i f i c a t i o n o f c h a r a c t e r i z a t i o n i s d i f f e r e n t f o r t h e two t y p e s of s e a l a n t .
S i l i c o n e S e a l a n t . F a i l u r e o f t h e s i l i c o n e specimens occurred a t i n c r e a s i n g l y l o n g e r t i m e s w i t h d e c r e a s i n g s t r a i n r a t e s ,
covering 46 time decades, measured i n minutes. With an e x t r a p o l a - t i o n o f
14
time decade, t h e e x t e n s i o n a t f a i l u r e a t h a l f a year can be e s t i m a t e d . In Figure 11 t h e v a l u e obtained i s 28 p e r c e n t ,12. KARPATI Testing Plastic Mortars and Sealants 169
log STRAIN
Journal of Paint Technology
170 PLASTIC MORTARS, SEALANTS, AND CAULKING COMPOUNDS 9 00 4
-
10°F (-23 3 "C) 8.00 3-
-
2
z z_ WF
-
X n m-
a-
2
5
7,OO 2 6.00 -1.20 - 0 8 0 -0 40 0.00 0.40 0 8 0 120 LOG STRAINJournal of Paint Technology
12. KARPATI Testing Plastic Mortars and Sealants 171
MIN HR DAYS MO YEARS
H +-
-
-41 10 1 3 1 7 1 3 6 1 2 10
0 0 0 2 0 0 4 0 0 6 0 0 8 0 0 LOG TIME (MINI
Journal of Paint Technology Figure 11. Time dependence of strain at break; silicone sealant at 72OF (22°C)
12. KARPATI Testing Plastic Mortars and Sealants 173
with 95 p e r cent confidence l i m i t s of 57 and 14; t h a t i s , 95 out of 100 t e s t s w i l l give f a i l u r e p o i n t s i n s i d e t h i s confidence i n t e r v a l . Although t h e c h a r a c t e r i z a t i o n could be done a t any time v a l u e , t h e choice of h a l f a y e a r has t h e advantage of being a c r i t i c a l time i n t h e l i f e of a s e a l a n t a s , on average, h a l f a y e a r i s reached i n w i n t e r , a t maximum e x t e n s i o n . I f a s e a l a n t does n o t f a i l during t h e f i r s t w i n t e r , t h e r e i s a good chance t h a t it w i l l
l a s t f o r many y e a r s .
I t has t o be pointed out t h a t t h e s i n g l e v a l u e , 28 p e r c e n t , i s based on one b a t c h of a one-part chemically-cured white
s i l i c o n e s e a l a n t . This s i n g l e v a l u e i s p r e s e n t e d o n l y a s an i l l u s t r a t i o n of t h e t e s t i n g procedure. One can expect v a r i a t i o n s from b a t c h t o b a t c h and from manufacturer t o manufacturer. Another important f a c t o r t h a t may i n f l u e n c e t h e c h a r a c t e r i s t i c s i n g l e v a l u e i s t h e aging process t o which t h e s e a l a n t i s s u b j e c t e d b e f o r e t e s t i n g (one month a t 70°C i n t h i s c a s e ) . I t i s o n l y a f t e r i n v e s t i g a t i o n o f a l l t h e above f a c t o r s t h a t a s i n g l e extension value with i t s confidence l i m i t s can be d e r i v e d t o c h a r a c t e r i z e a l l chemically-cured s i l i c o n e s e a l a n t s a v a i l a b l e on t h e market. Such work would need cooperation on t h e p a r t of manufacturers, but
it would remove much of t h e u n c e r t a i n t y involved i n s e a l e d j o i n t d e s i g n .
P o l y s u l f i d e S e a l a n t . The s i n g l e value and i t s confidence l i m i t s have t o be derived i n a d i f f e r e n t manner f o r two-part p o l y s u l f i d e s e a l a n t s because of t h e f l a t maximum formed by t h e break p o i n t s . Another d i f f e r e n c e from t h e r e s u l t s obtained f o r s i l i c o n e s e a l a n t s i s t h a t t h e t e n s i l e p r o p e r t i e s change w i t h temperature. To c h a r a c t e r i z e extreme w i n t e r c o n d i t i o n s when f a i l u r e i s most probable t h e e x t e n s i b i l i t y i s given f o r -30°F (-34.4OC) (Figure 12)
.
According t o t h e lower l i m i t (drawn by dashed l i n e ) , t h e s e a l a n t can l a s t about 20 y e a r s a t about 100 p e r c e n t extension a t t h i s temperature. T h i s e s t i m a t e i s supported by only a few p o i n t s i n t h e neighborhood of t h i s r e a d i n g . A b e t t e r way o f c h a r a c t e r i z i n g t h e s e a l a n t i s t o c o n s i d e r t h a t a l l t h e r e a d i n g s belong t o t h e same "populationt1 and c a l c u l a t e t h e mean of t h e l o g a r i t h m i c s t r a i n ; t h i s can be done because of t h e f l a t maximum. From t h e mean and i t s standard d e v i a t i o n one canc a l c u l a t e t h e e x t e n s i b i l i t y a t which o n l y 1 per c e n t o f t h e t e s t s
w i l l f a i l ; t h i s was 119 per c e n t i n t h e p a r t i c u l a r b a t c h used. The same a p p l i e s f o r p o l y s u l f i d e a s f o r s i l i c o n e s e a l a n t s : s e v e r a l manufacturerst p r o d u c t s and b a t c h e s would have t o b e t e s t e d
following t h e method described and t h e aging process i n v e s t i g a t e d i n o r d e r t o d e r i v e an e x t e n s i b i l i t y v a l u e t h a t a p p l i e s t o a l l good q u a l i t y two-part p o l y s u l f i d e s e a l a n t s .
I C y c l i c T e s t s
1
S e a l a n t s undergo d a i l y c y c l e s superimposed on t h e y e a r l y one a s b u i l d i n g movements follow weather c o n d i t i o n s . To i n v e s t i g a t e
174 PLASTIC MORTARS, SEALANTS, AND CAULKING COMPOUNDS
t h e connection between t e n s i l e and c y c l i c a l behavior, model specimens of one-part chemically-cured s i l i c o n e s e a l a n t were
s t r a i n cycled on a t e n s i l e t e s t e r
(6).
The amplitude and r a t e oft h e c y c l e s occurring i n p r a c t i c e were known from j o i n t movement
i n v e s t i g a t i o n s
(z,
8,
9,
E).
The average d a i l y movement i s about24 per cent of j o i n t width f o r a j o i n t t h a t moves '25 p e r c e n t a
y e a r . The s i l i c o n e s e a l a n t model specimen, t h e o n l y s e a l a n t type
used f o r t h e c y c l i c a l experiments so f a r , showed rubbery behavior when cycled a t 24 p e r c e n t . To cause f a i l u r e , t h e d a i l y c y c l e s
had t o be superimposed on t h e maximum y e a r l y e x t e n s i o n . For
example, specimens were cycled between 25+4 and 25-4 p e r c e n t
e x t e n s i o n s . By choosing t h e c y c l e s i n t h i s manner t h e l a b o r a t o r y
s t r a i n r a t e s were brought a s c l o s e a s p r a c t i c a l l y p o s s i b l e t o
a c t u a l j o i n t movement r a t e s . I t was a l s o n e c e s s a r y t o d e f i n e t h e
number of d a i l y c y c l e s t o be imposed. Various c o n s i d e r a t i o n s led
t o t h e s e l e c t i o n of 120 c y c l e s . I t became c l e a r from t h e
experiments t h a t a number of c y c l i c a l t e s t s a t i d e n t i c a l
c o n d i t i o n s were needed i n o r d e r t o e s t a b l i s h t h e p r o b a b i l i t y of 50 per cent f a i l u r e . F a i l u r e s occur with a s c a t t e r , and i f a l l
t e s t s pass o r f a i l one does not know what t h e f a i l u r e l i m i t i s .
In a s e r i e s of experiments t h e i n i t i a l extension, t h e super-
imposed c y c l e s , and t h e r a t e of movement were v a r i e d . For t h e
p a r t i c u l a r b a t c h of s i l i c o n e s e a l a n t used i t was found t h a t f o r a
1
25 p e r c e n t e x t e n s i o n a c y c l i c a l movement of '8 per c e n t had t o besuperimposed a t a r a t e of movement of 1.0 cm/min i n o r d e r t o a c h i e v e c l o s e t o (but l e s s than) 50 p e r c e n t f a i l u r e i n t h e number
of specimens t e s t e d . Lower r a t e s o r h i g h e r e x t e n s i o n s a t t h e same
r a t e of movement produced more f a i l u r e s . For example, t h e number of f a i l u r e s i n c r e a s e d t o f o u r - f i f t h s o f t h e t o t a l number of t e s t s when e i t h e r t h e above 28 p e r c e n t t o 212 p e r c e n t were i n c r e a s e d o r when t h e r a t e from 1 . 0 t o 0 . 1 cm/min was decreased.
These r e s u l t s can be explained i f t h e y a r e examined i n conjunction with Figure 13, which i s s i m i l a r t o Figure 11 except
t h a t another b a t c h of s e a l a n t was used. The s t r a i n s and r a t e s
used i n t h e c y c l i c a l t e s t s can be l o c a t e d i n t h i s p l o t . The
f a i l u r e p o i n t s a t each r a t e form a l i n e almost p e r p e n d i c u l a r t o t h e b e s t - f i t l i n e , t h e alignment of t h e p o i n t s being i n d i c a t e d by
arrows. Close t o t h e i n t e r s e c t i o n of a l i n e formed by t h e break
p o i n t s and t h e lower confidence l i m i t one may read t h e e x t e n s i o n
on which t h e d a i l y c y c l e should be superimposed t o o b t a i n
approximately 50 per c e n t f a i l u r e i n a c y c l i c a l experiment. The
i n i t i a l l y imposed s t r a i n with t h e superimposed d a i l y c y c l e s should reach l e s s t h a n h a l f way t o t h e b e s t - f i t l i n e . The f u r t h e r one e n t e r s i n t o t h e confidence l i m i t s by changing any of t h e c y c l i n g c o n d i t i o n s , i . e . , proceeding v e r t i c a l l y on t h e p l o t by i n c r e a s i n g t h e s t r a i n o r h o r i z o n t a l l y toward decreasing s t r a i n r a t e , t h e g r e a t e r t h e chances of f a i l u r e
I f t h i s c o r r e l a t i o n of t e n s i l e b r e a k s and f a i l u r e s obtained
from t h e c y c l i n g t e s t s i s v a l i d a t r a t e s of t h e n a t u r a l l y
o c c u r r i n g average d a i l y c y c l e s (0.00014 cm/min
(k)),
then f a i l u r e12. KARPATI Testing Plastic Mortars and Sealants 175 13 one r e a d s approximately 13 p e r cent extension a t 0.00014 cm/min r a t e a t t h e lower confidence l i m i t . This p r e d i c t s a f a i l u r e f o r t h i s p a r t i c u l a r batch o f s i l i c o n e s e a l a n t a t a much lower y e a r l y e x t e n s i o n than t h e 220 t o +25 p e r c e n t claimed by manufacturers a s movement c a p a b i l i t y . The b a t c h used f o r o b t a i n i n g t h e d a t a
published by Karpati
(9
i s , however, w i t h i n t h e claimed v a l u e s . Apart from t h e l a r g e v a r i a t i o n from batch t o b a t c h , t h i s shows t h a t t h e c o r r e l a t i o n of t e n s i l e d a t a with c y c l i n g t e s t s should be experimentally v e r i f i e d . Laboratory c y c l i n g t e s t s a r e i m p r a c t i c a l a t t h i s r a t e o f one c y c l e p e r day and t h e c y c l i n g f a c i l i t i e s used f o r exposure o f s e a l a n t s have t o be u t i l i z e d .Weathering S e a l a n t s
Once a simple but e f f e c t i v e means of c h a r a c t e r i z i n g t h e s e a l a n t by a l a b o r a t o r y t e s t method was found, outdoor exposures were s t a r t e d . The r e s u l t i n g changes i n s e a l a n t p r o p e r t i e s a r e being followed by t h i s t e s t procedure a s w e l l a s by v i s u a l a s s e s s - ment of t h e degree o f f a i l u r e . D i f f e r e n t methods o f exposing s e a l a n t specimens t o outdoor weathering a r e used: a s t r a i n c y c l i n g weathering rack, a rack t h a t imposes no movement on t h e specimens, and v i c e - t y p e devices where t h e movement i s produced by manual adjustments.
A v e r t i c a l weathering r a c k 12.5 m (41 f t ) long and 1 . 1 m (3.5 f t ) wide, accommodating 216 model specimens
(g),
was e r e c t e d i n a p o s i t i o n f a c i n g s o u t h (Figure 1 4 ) . The rack u t i l i z e s t h e d i f f e r e n c e i n t h e thermal c o e f f i c i e n t s of expansion o f s t e e l and aluminum t o produce c y c l i c movements i n response t o temperature changes. I t has a r i g i d s t e e l frame t o which aluminum b a r s a r e a t t a c h e d a t one end, l e a v i n g them f r e e t o move on t h e o t h e r end. D i f f e r e n t i a l movement between t h e b a r and t h e frame i s t r a n s f e r r e d t o t h e s e a l a n t specimens with t h e h e l p of v e r t i c a l aluminum p l a t e s a t t a c h e d t o t h e s t e e l o r t o t h e aluminum b a r s . Figure 15 shows t h e b o l t i n g of t h e specimens t o t h e v e r t i c a l p l a t e s . The frame i s so c o n s t r u c t e d t h a t on t h r e e q u a r t e r s o f t h e t o t a l a r e a t h e y e a r l y movement i n c r e a s e s from about +9 t o 230 per c e n t i n 36 increments, t h e amount of movement b e i n g dependent on t h e weather of each y e a r .On t h e remaining one q u a r t e r o f t h e a r e a movement i s t h e same on a l l specimens, being about ?13 p e r c e n t p e r year. With t h i s arrangement t h e l i m i t i n g movement above which a s e a l a n t s t a r t s t o f a i l can b e determined from a s e r i e s o f specimens exposed t o v a r i o u s amounts o f y e a r l y movement. Specimens t h a t do n o t f a i l can be s u b j e c t e d t o t h e t e s t i n g procedure d e s c r i b e d above a t chosen time i n t e r v a l s . Visual assessment of t h e specimens provides i n f o r - mation on t h e i r performance c h a r a c t e r i s t i c s ; t h e t e n s i l e t e s t s made on t h e specimens provide a b a s i s f o r t h e d e s i g n of a c c e l e r a t e d aging t e s t s r e l a t e d t o performance. The e v a l u a t i o n o f t h e
performance o f v a r i o u s types o f s e a l a n t during a t h r e e - y e a r p e r i o d i s i n p r o g r e s s and w i l l be published i n t h e n e a r f u t u r e .
176
-
PLASTIC MORTARS, SEALANTS, AND CAULKING COMPOUNDS M I N H t, _MO_ Y E A R S 0 . 2 0-
0 1I 1 01 1I 3 1 7 1 3 6 1 10 I I I I I l l 1 ' 160-
120-
100 9 0-
80-
70 - 0 . 2 0-
-
6 0-
5 0 2 0 Z-
25-
20*
- 0 . 8 0-
c m l m i n-
15 - 1 . 0 0-
-
10 - 1 . 0 0 0 . 0 0 1 . 0 0 2..00 3 . 0 0 4 . 0 0 5 . 0 0 6 . 0 0 7 . 0 0 LOG TIME. M I NFigure 13. Time dependence of tensile strain at break for the batch of silicone sealant used in cyclical tests (13)
~ ~ - - - ~
Journal of Paint Technology
12. K A R P A ~ Testing Plastic Mortars and Sealants 177
S u f f i c i e n t l y l a r g e d i f f e r e n t i a l movements c a n o n l y b e produced w i t h a l a r g e s i z e r a c k . Because few u s e r s o r manufac- t u r e r s c a n a f f o r d t h e c o n s t r u c t i o n o f t h i s r e l a t i v e l y e x p e n s i v e r a c k , t h e r e i s need f o r a s i m p l e , i n e x p e n s i v e d e v i c e t h a t c a n s u b j e c t s e a l a n t specimens t o e x t e n s i o n and compression w h i l e exposed o u t d o o r s o r t o v a r i o u s imposed c o n d i t i o n s . The d e v i c e shown i n F i g u r e 1 6 w a s developed t o meet t h e s e r e q u i r e m e n t s
(12).
The d e v i c e i s d e s i g n e d t o h o l d a s i n g l e specimen a n d t o i n p o s e i n t e r m i t t e n t movement on t h e s e a l a n t by manual a d j u s t m e n t of width, i n c o n t r a s t w i t h t h e c y c l i c a l movement' on t h e w e a t h e r i n g r a c k where it is c o n t i n u o u s and a u t o m a t i c . The d e v i c e r e s e m b l e s a v i c e ; t h e d i s t a n c e between t w o aluminum b l o c k s c a n b e a d j u s t e d by a screw t r a v e r s i n g t h e c e n t e r of b o t h b l o c k s s o t h a t t h e d i s t a n c e between them c a n b e v a r i e d between 0 and 5 cm ( 2 i n . ) . The specimen i s a t t a c h e d t o t h e aluminum b l o c k s . Tension o r compression can b e imposed on t h e s e a l a n t bead by v a r y i n g t h e d i s t a n c e between t h e b l o c k s . Up t o 300 p e r c e n t e x t e n s i o n can b e produced on a s t a n d a r d
1 . 3 cm (0.50 i n . ) specimen. Exposure and e v a l u a t i o n of v a r i o u s t y p e s o f s e a l a n t u s i n g t h i s d e v i c e a r e i n p r o g r e s s .
Summary
The p r o p e r t i e s of h i g h performance b u i l d i n g s e a l a n t s have been s t u d i e d a s a f u n c t i o n o f f o u r v a r i a b l e s : s t r e s s , s t r a i n , time and t e m p e r a t u r e , u s i n g t e n s i l e t e s t s . By t i m e - t e m p e r a t u r e s u p e r p o s i t i o n t h e number of v a r i a b l e s c a n b e reduced t o t h r e e and t h e m a t e r i a l p r o p e r t i e s c h a r a c t e r i z e d i n a t h r e e - d i m e n s i o n a l c o o r d i n a t e system. For s e a l a n t s t h e p r o j e c t i o n o f t h e f a i l u r e p o i n t s t o t h i s system i n t h e l o g s t r a i n v e r s u s l o g time p l a n e i s s u f f i c i e n t f o r c h a r a c t e r i z a t i o n . F u r t h e r s i m p l i f i c a t i o n c a n b e made depending on t h e p r o p e r t i e s of t h e v a r i o u s t y p e s o f s e a l a n t . S i l i c o n e s e a l a n t t e n s i l e f a i l u r e d a t a c a n be f i t t e d by a s t r a i g h t l i n e i n t h e l o g s t r a i n v e r s u s l o g time p l o t and t h e equa- t i o n of t h e l i n e c h a r a c t e r i z e s t h e s e a l a n t . A p o s s i b l e f u r t h e r s i m p l i f i c a t i o n i s t o s p e c i f y a s a c h a r a c t e r i s t i c o f t h e s e a l a n t t h e s t r a i n o f f a i l u r e , w i t h i t s c o n f i d e n c e l i m i t s , f o r a n a r b i t r a r i l y chosen t i m e . The f a i l u r e p o i n t s o f p o l y s u l f i d e s e a l a n t s f a l l on a b r o a d band w i t h a f l a t maximum. T h i s f a m i l y o f s e a l a n t s i s b e s t c h a r a c t e r i z e d by t h e a v e r a g e o f t h e l o g s t r a i n a t f a i l u r e and t h e a s s o c i a t e d c o n f i d e n c e l i m i t s f o r a s u f f i c i e n t number of t e s t s . C y c l i c a l movements a r e more d i f f i c u l t t o a n a l y s e t h a n t e n s i l e b e h a v i o r and have been i n v e s t i g a t e d f o r s i l i c o n e s e a l a n t s o n l y . A
c o n n e c t i o n between c y c l i c a l and t e n s i l e t e s t s h a s been found b y
, comparing t h e s t r a i n a t f a i l u r e f o r c y c l e t e s t i n g on a l o g s t r a i n
;
v e r s u s log time p l o t w i t h t h a t f o r f a i l u r e i n s i m p l e t e n s i o n . T h i s c o n n e c t i o n e n a b l e s some d e g r e e of p r e d i c t i o n o f performance,i . e . , b e h a v i o r f o r c y c l i n g t h a t o c c u r s under n a t u r a l c o n d i t i o n s . The c y c l i c a l t e s t s have shown t h a t lowering t h e c y c l i n g r a t e o r i n c r e a s i n g t h e s t r a i n a t a g i v e n r a t e i n c r e a s e s t h e p r o b a b i l i t y of
178 PLASTIC MORTARS, SEALANTS, AND CAULKING COMPOUNDS
I
Figure 15. Bolting the specimens to the strain cycling weathering rack
Journal of Paint Technology
12. KARPATI Testing Plastic Mortars
and
Sealants 179f a i l u r e . I f it can be shown t h a t t h e r e l a t i o n between s t r a i n t o f a i l u r e f o r c y c l i c a l and t e n s i l e t e s t s i s a l s o v a l i d f o r c y c l i n g a t a d a i l y r a t e , then p r e d i c t i o n o f performance can be made based on t e n s i l e t e s t s . The r e s u l t s suggest t h a t f a i l u r e o f s i l i c o n e s e a l a n t might o c c u r under n a t u r a l c y c l i n g c o n d i t i o n s a t a lower e x t e n s i o n than t h e claimed e x t e n s i b i l i t y . A t slow r a t e s (one c y c l e per day) l a b o r a t o r y c y c l i n g i s n o t p r a c t i c a l . An exposure rack and a hand-adjusted d e v i c e have been developed f o r imposing d a i l y c y c l e s o f s t r a i n s on s e a l a n t specimens. T h i s i n v e s t i g a t i o n of t h e e f f e c t o f weathering and s t r a i n c y c l e s on s e a l a n t s i s c o n t i n u i n g and r e s u l t s w i l l be published i n t h e n e a r f u t u r e .
This paper i s a c o n t r i b u t i o n from t h e Division of Building Research, National Research Council of Canada and i s published with t h e approval o f t h e D i r e c t o r of t h e Division.
L i t e r a t u r e C i t e d
1. Smith, Thor. L . , J . Polymer Science, 1956,
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XX, 89. 2. Karpati, K . K . , J . P a i n t Technol., 1972,44,
(571), 75-85. 3. Williams, M.L., Landel, R.F. and Ferry, J . D . , J . Amer. Chem.SOC., 1955, LXXVII, 3701.
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45, (580), 49-57. 5. "Fracture Processes i n Polymeric solid^,^^ B.
Rosen, Ed.,I n t e r s c i e n c e Publs. 1964, p. 379.
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8. Karpati, K . K . and Sereda, P .J
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4, ( 2 ) , 151-156,9 . Karpati, K . K . and Sereda, P.J., Bztiment I n t e r n a t i o n a l / Building Research and P r a c t i c e , CIB, November/December, 1976, p. 346-355.
10. Karpati, K.K. and Sereda, P.J., flMovement of Brick Panel Cladding
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To b e published.11. Karpati, K.K. and Sereda, P.J., J . Coatings Technol., 1977, 49, (626), p . 44-47.
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12. Karpati, K.K., J . Coatings Technology, 1978, 50, (641), 27-30.
13. Karpati, K.K., "New T e s t i n g Methods f o r S e a l a n t s . "
Presented t o F i r s t I n t e r n a t i o n a l Conference on D u r a b i l i t y of Building M a t e r i a l s and Components, Ottawa, Canada, 1978. RECENED June 5, 1979.
Reprinted from ACS SYMPOSIUM SERIES, No. 1 13
PLASTIC MORTARS, SEALANTS, AND CAULKING COMPOUNDS Raymond B. Seymour, Editor
Copyright 1979 by the American Chemical Society Reprinted by permission of the copyright owner
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