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HAL Id: jpa-00245784

https://hal.archives-ouvertes.fr/jpa-00245784

Submitted on 1 Jan 1988

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The macro-flow stress (Moderator’s Comment)

U.F. Kocks

To cite this version:

U.F. Kocks. The macro-flow stress (Moderator’s Comment). Revue de Physique Appliquée, Société

française de physique / EDP, 1988, 23 (4), pp.381-382. �10.1051/rphysap:01988002304038100�. �jpa-

00245784�

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381

The macro-flow stress* (Moderator’s Comment)

U.F. Kocks

Center for Materials Science, Los Alamos National Laboratory,

Los Alamos, NM 87545, U.S.A.

Revue Phys. Appl. 23 (1988) 381-382 AVRIL 1988,

Micro-Flow versus Macro-Flow

Figure 1 shows

a

schematic stress/strain curve

at low strains: after

a

linear-elastic rise, there is

a

rather rapid transition toward

an

asymptote with very low slope. This is realistic behavior for many pure metals and solution-hardened alloys.

In other cases,

a

sharp transition is obtained in

a

plot of o2 vs

a

[1-3].

Fig. 1

FRANCIOSI has addressed the regime of beginning plasticity in detail. The mechanisms are quite complex: the spatial extent of the plastic regions

increases drastically, and the mobile dislocation structure undergoes rapid rearrangements-toward

a

dynamic equilibrium or steady state. [Schôck pointed out that the statistics should be

even

more

complex, due to correlations between neighboring

dislocation segments.]

An experimental observation is that this region

of micro-flow depends on the detailed specimen history; it is, for example, sharper after pre-

straining in the same direction, less sharp after opposite straining or recovery; and the transition sometimes involves an "inverse transient", i.e.

a

yield drop. In the absence of the latter, it is difficult to define

a

"proportional limit": it

decreases, perhaps to zero, when the magnitude of

the considered offset is decreased.

*

Work supported by the U.S. Department of Energy.

Figure 1 shows two idealizations by an elastic ideally-plastic model: the dotted line breaks at

a

presumed proportional limit; it does not describe the subsequent behavior at all. The dashed line matches the asymptotic, "(macro-)flow stress"; it ignores the transition regime, i.e. "micro-flow".

A significant advantage of the latter method is that the locus of the macro-flow stress

as a

function of plastic pre-strain is identical to the stress/strain curve at strains large compared to the elastic ones: the "hardening curve".

The important point to be made is that micro- flow and macro-flow are different regimes of behavior, due to different micro-mechanisms, and following different macroscopic phenomenology [3].

"Ideal plasticity" may be an acceptable ideal-

ization for macro-flow, it is not for micro-flow.

Rate Effects: Thermal Activation versus Overstress The flow stress as defined above depends

on

the

rate of straining-usually mildly, but in principle always. It is well established that this rate

dependence is, over

a

very wide range of the variables, due to thermal activation of disloc- ations over the (intrinsic or extrinsic) obstacles to their motion. The rate dependence is therefore

coupled to the temperature dependence of the flow stress, in the way shown by the abscissa of Fig. 2.

Article published online by EDP Sciences and available at http://dx.doi.org/10.1051/rphysap:01988002304038100

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382

Thermal activation vanishes at absolute zero

temperature, or when the time available for it

vanishes, i.e. when the strain rate demanded is infinite. Neither of these limits

can

be achieved in practice, and usually the mechanism of deform- ation changes before

one

gets near them,

as

SCHWINK has shown in

a

particular case. In principle, however, it is easy to imagine dislocation motion under mechanical forces only:

as

the stress is raised, more dislocations move farther and farther (a process described by Fig. 1 and by FRANCIOSI);

but there comes

a

mechanical threshold above which

no

equilibrium position can be found for any mobile dislocation. This should correspond to the flow

stress in Fig. 2 extrapolated to absolute zero temperature. Thermal activation allows further dislocation motion at

a

lower stress, at

a

certain rate [3-5J.

Figure 3 shows the rate effects only, at

a

constant temperature. The mechanical threshold is shown as

a

vertical dashed line: it corresponds to

a "rate independent material", where the rate is indeterminate at the flow stress. The solid line shows the lowering of the flow stress by thermal

activation.

In both Figures 2 and 3, it is possible to assign

a

"lower threshold" to the flow stress, below which the rate of deformation is "essentially zero"; it is shown dotted. In many cases, this lower limit is

as

elusive

as

the proportional limit

of elasticity, in others it

can

be ascertained by supplemental experiments and meaningful models

[2,3]. This is typically the case in two-phase alloys. Note, however, that even if

an

independent lower limit for flow exists, it does not replace

the need for the upper limit of quasi-static flow, the mechanical threshold, but is

a

second strength parameter.

All the above arguments referred to scalar strength and rate properties. Be it merely stated

that the mechanical threshold is an appropriate scaling parameter for yield and flow surfaces

[1,3], whereas the second parameter, if it exists, such as

a

lower limit for flow in two-phase alloys,

may well have tensor character and would then correspond to "kinematic hardening".

Conclusion

The mechanics notion of

a

limit surface in stress space above which equilibrium is not possible corresponds to

a

concept of crystal plasticity, the "mechanical threshold". It is, however, not true that the regime inside this limit

is elastic: permanent plastic strains occur, and creep at low rates happens below this limit. A

strictly elastic domain may often not exist or if it does, is much harder to define. The macro-flow

stress

can

be measured by back-extrapolation of the

stress/strain curve to zero plastic strain, and the mechanical threshold

can

be measured by back-extra- polation of the flow stress to zero temperature.

All these considerations referred to

a

material in

a

given "state", and this state

was

assumed not

to change through, e.g., mobile dislocation rearrangements. Evolution of the state itself is described by

a

change of the (macro-)flow stress with (plastic) pre-strain [3]. In fact, the mechanical threshold could serve

as a

good first

state parameter [4]. The rate of evolution is itself dependent

on

the rate of straining, and this

is the major cause of rate sensitivity at elevated temperatures; this regime

was

not covered in the present discussion.

References

1. U.F. Kocks, "Constitutive Relations for Slip":

in Constitutive Equations in Plasticity,

A.S. Argon, ed. (MIT Press 1975), pp. 81-115.

2. U. F. Kocks, "Superposition of Alloy Hardening,

Strain Hardening, and Dynamic Recovery": in Strength of Metals and Alloys, P. Haasen, V. Gerold, G. Kostorz, eds. (Pergamon 1980)

pp. 1661-1680.

3. U. F. Kocks, "Constitutive Behavior Based

on

Crystal Plasticity", in Unified Constitutive Equations for Plastic Deformation and Creep

in Engineering Alloys, A. K. Miller, ed.

(Elsevier Applied Science 1987), in press.

4. U. F. Kocks, A. S. Argon, and M. F. Ashby,

"Thermodynamics and Kinetics of Slip":

Progr. Mater. Sci. 19 (1975).

5. P. S. Follansbee and U. F. Kocks, "A Constitu- tive Description of the Deformation of Copper

Based on the Use of Mechanical Threshold Stress

as an

Internal State Variable", Acta Metall.,

in press (1987).

6. G. Regazzoni, U. F. Kocks, and P.S. Follansbee,

"Dislocation Kinetics at High Strain Rates":

Acta Metall., in press (1987).

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