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The macro-flow stress (Moderator’s Comment)
U.F. Kocks
To cite this version:
U.F. Kocks. The macro-flow stress (Moderator’s Comment). Revue de Physique Appliquée, Société
française de physique / EDP, 1988, 23 (4), pp.381-382. �10.1051/rphysap:01988002304038100�. �jpa-
00245784�
381
The macro-flow stress* (Moderator’s Comment)
U.F. Kocks
Center for Materials Science, Los Alamos National Laboratory,
Los Alamos, NM 87545, U.S.A.
Revue Phys. Appl. 23 (1988) 381-382 AVRIL 1988,
Micro-Flow versus Macro-Flow
Figure 1 shows
aschematic stress/strain curve
at low strains: after
alinear-elastic rise, there is
arather rapid transition toward
anasymptote with very low slope. This is realistic behavior for many pure metals and solution-hardened alloys.
In other cases,
asharp transition is obtained in
aplot of o2 vs
a[1-3].
Fig. 1
FRANCIOSI has addressed the regime of beginning plasticity in detail. The mechanisms are quite complex: the spatial extent of the plastic regions
increases drastically, and the mobile dislocation structure undergoes rapid rearrangements-toward
adynamic equilibrium or steady state. [Schôck pointed out that the statistics should be
evenmore
complex, due to correlations between neighboring
dislocation segments.]
An experimental observation is that this region
of micro-flow depends on the detailed specimen history; it is, for example, sharper after pre-
straining in the same direction, less sharp after opposite straining or recovery; and the transition sometimes involves an "inverse transient", i.e.
ayield drop. In the absence of the latter, it is difficult to define
a"proportional limit": it
decreases, perhaps to zero, when the magnitude of
the considered offset is decreased.
*
Work supported by the U.S. Department of Energy.
Figure 1 shows two idealizations by an elastic ideally-plastic model: the dotted line breaks at
apresumed proportional limit; it does not describe the subsequent behavior at all. The dashed line matches the asymptotic, "(macro-)flow stress"; it ignores the transition regime, i.e. "micro-flow".
A significant advantage of the latter method is that the locus of the macro-flow stress
as afunction of plastic pre-strain is identical to the stress/strain curve at strains large compared to the elastic ones: the "hardening curve".
The important point to be made is that micro- flow and macro-flow are different regimes of behavior, due to different micro-mechanisms, and following different macroscopic phenomenology [3].
"Ideal plasticity" may be an acceptable ideal-
ization for macro-flow, it is not for micro-flow.
Rate Effects: Thermal Activation versus Overstress The flow stress as defined above depends
onthe
rate of straining-usually mildly, but in principle always. It is well established that this rate
dependence is, over
avery wide range of the variables, due to thermal activation of disloc- ations over the (intrinsic or extrinsic) obstacles to their motion. The rate dependence is therefore
coupled to the temperature dependence of the flow stress, in the way shown by the abscissa of Fig. 2.
Article published online by EDP Sciences and available at http://dx.doi.org/10.1051/rphysap:01988002304038100
382
Thermal activation vanishes at absolute zero
temperature, or when the time available for it
vanishes, i.e. when the strain rate demanded is infinite. Neither of these limits
canbe achieved in practice, and usually the mechanism of deform- ation changes before
onegets near them,
asSCHWINK has shown in
aparticular case. In principle, however, it is easy to imagine dislocation motion under mechanical forces only:
asthe stress is raised, more dislocations move farther and farther (a process described by Fig. 1 and by FRANCIOSI);
but there comes
amechanical threshold above which
no
equilibrium position can be found for any mobile dislocation. This should correspond to the flow
stress in Fig. 2 extrapolated to absolute zero temperature. Thermal activation allows further dislocation motion at
alower stress, at
acertain rate [3-5J.
Figure 3 shows the rate effects only, at
aconstant temperature. The mechanical threshold is shown as
avertical dashed line: it corresponds to
a "rate independent material", where the rate is indeterminate at the flow stress. The solid line shows the lowering of the flow stress by thermal
activation.
In both Figures 2 and 3, it is possible to assign
a"lower threshold" to the flow stress, below which the rate of deformation is "essentially zero"; it is shown dotted. In many cases, this lower limit is
aselusive
asthe proportional limit
of elasticity, in others it
canbe ascertained by supplemental experiments and meaningful models
[2,3]. This is typically the case in two-phase alloys. Note, however, that even if
anindependent lower limit for flow exists, it does not replace
the need for the upper limit of quasi-static flow, the mechanical threshold, but is
asecond strength parameter.
All the above arguments referred to scalar strength and rate properties. Be it merely stated
that the mechanical threshold is an appropriate scaling parameter for yield and flow surfaces
[1,3], whereas the second parameter, if it exists, such as
alower limit for flow in two-phase alloys,
may well have tensor character and would then correspond to "kinematic hardening".
Conclusion
The mechanics notion of
alimit surface in stress space above which equilibrium is not possible corresponds to
aconcept of crystal plasticity, the "mechanical threshold". It is, however, not true that the regime inside this limit
is elastic: permanent plastic strains occur, and creep at low rates happens below this limit. A
strictly elastic domain may often not exist or if it does, is much harder to define. The macro-flow
stress
canbe measured by back-extrapolation of the
stress/strain curve to zero plastic strain, and the mechanical threshold
canbe measured by back-extra- polation of the flow stress to zero temperature.
All these considerations referred to
amaterial in
agiven "state", and this state
wasassumed not
to change through, e.g., mobile dislocation rearrangements. Evolution of the state itself is described by
achange of the (macro-)flow stress with (plastic) pre-strain [3]. In fact, the mechanical threshold could serve
as agood first
state parameter [4]. The rate of evolution is itself dependent
onthe rate of straining, and this
is the major cause of rate sensitivity at elevated temperatures; this regime
wasnot covered in the present discussion.
References
1. U.F. Kocks, "Constitutive Relations for Slip":
in Constitutive Equations in Plasticity,
A.S. Argon, ed. (MIT Press 1975), pp. 81-115.
2. U. F. Kocks, "Superposition of Alloy Hardening,
Strain Hardening, and Dynamic Recovery": in Strength of Metals and Alloys, P. Haasen, V. Gerold, G. Kostorz, eds. (Pergamon 1980)
pp. 1661-1680.
3. U. F. Kocks, "Constitutive Behavior Based
onCrystal Plasticity", in Unified Constitutive Equations for Plastic Deformation and Creep
in Engineering Alloys, A. K. Miller, ed.
(Elsevier Applied Science 1987), in press.
4. U. F. Kocks, A. S. Argon, and M. F. Ashby,
"Thermodynamics and Kinetics of Slip":
Progr. Mater. Sci. 19 (1975).
5. P. S. Follansbee and U. F. Kocks, "A Constitu- tive Description of the Deformation of Copper
Based on the Use of Mechanical Threshold Stress
as an