)DLOXUH $QDO\VLVRI0LFUR+HDWLQJ (OHPHQWV 6XVSHQGHGRQ7KLQ0HPEUDQHV
'%ULDQG
)%HDXGRLQ
-&RXUEDW
1)GH5RRLM
5'HVSODWV
DQG33HUGX
,QVWLWXWHRI0LFURWHFKQRORJ\8QLYHUVLW\RI1HXFKkWHO6ZLW]HUODQG
&1(67+$/(6/DERUDWRU\7RXORXVH)UDQFH
$EVWUDFW
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
,QWURGXFWLRQ
2YHUWKH\HDUVPLFURKRWSODWHVKDYHVKRZQWREH VXLWDEOH IRU GLIIHUHQW WUDQVGXFHUV VXFK DV LQ WKHUPDO VHQVRUVDFWXDWRUVDQGJDVVHQVRUV>@'HSHQGLQJRQ WKHDSSOLFDWLRQGLIIHUHQWSURFHVVHVKDYHEHHQXVHGWR WKHUPDOO\LVRODWHWKHKHDWLQJHOHPHQW>@0RVWRIWKH SDSHUV SXEOLVKHG VR IDU RQ WKLV W\SH RI GHYLFH ZHUH IRFXVHGRQWKHDSSOLFDWLRQV7KHZRUNUHSRUWHGLQWKH OLWHUDWXUHRQWKHUHOLDELOLW\RIPLFURKRWSODWHVZDVPDLQO\
RQSRO\VLOLFRQHPEHGGHGKHDWHUVRUEDVHGRQVLPXODWLRQV
>@
)DLOXUHDQDO\VLVLVDXVHIXOPHWKRGWRGHWHUPLQHWKH IDLOXUH PHFKDQLVPV WR LPSURYH WKH OLIHWLPH RI WKH SURGXFWDQGWRGHYHORSUHOLDELOLW\PRGHOVWRSUHGLFWKRZ DQG ZKHQ IDLOXUH ZLOO RFFXU ,Q WKLV VWXG\ VHYHUDO WHFKQLTXHV DUH XVHG WR LQYHVWLJDWH WKH GHJUDGDWLRQV UHVSRQVLEOH IRU WKH IDLOXUH DW KLJK WHPSHUDWXUH RI SODWLQXPPLFURKHDWLQJHOHPHQWVLQWHJUDWHGRQPLFUR
PDFKLQHG KRWSODWHV ,Q DGGLWLRQ WR PHFKDQLFDO GHIRUPDWLRQ PHDVXUHPHQWV RSWLFDO DQG 6(0 REVHUYDWLRQVWKH1RQ%LDVHG7KHUPDO/DVHU6WLPXODWLRQ 1%7/6WHFKQLTXH>@DOVRNQRZQDV6(,>@ZDV XVHGWRREVHUYHDQGPDSWKHUPRFRXSOHVIRUPHGZLWKLQ WKHPLFURKHDWLQJHOHPHQWVGXULQJWKHDJHLQJSURFHVV
([SHULPHQWDO0HWKRGV
0LFURKRWSODWHGHVLJQDQGIDEULFDWLRQ
7KH PLFURKRWSODWHV ZHUH IDEULFDWHG RQ VLOLFRQ ZDIHUV >@7KH\FRQVLVWLQDGLHOHFWULFPHPEUDQHLQ ZKLFKDSODWLQXPKHDWHUZDVHPEHGGHG)LJ7KH KHDWHULVPDGHRISODWLQXPRUSODWLQXPLULGLXPZLWKD WDQWDOXPDGKHVLRQOD\HU7ZRORZVWUHVV/3&9'VLOLFRQ QLWULGH ILOPV IRUPV WKH WKHUPDOO\ LQVXODWHGPHPEUDQH Published in Microelectronics and Reliability 45, issues 9-11, 1786-1789, 2005
which should be used for any reference to this work 1
µP EHORZ DQG µP RYHU WKH KHDWHU RI WKH PLFURKRWSODWH 7KH PHPEUDQH ZDV UHOHDVHG XVLQJ EDFNVLGHEXONPLFURPDFKLQLQJRIWKHVLOLFRQZDIHU7KH PHPEUDQHKDVDQDUHDRI×PPDQGWKHDUHD FRYHUHGE\WKHGRXEOHPHDQGHUKHDWHULVRI×
µP
LPCVD Si-nitride
400 µm Si
1.0 mm
Heater
<
450 µm ;
<
450 µm ;
)LJ6FKHPDWLFFURVVVHFWLRQYLHZRIDPLFUR KRWSODWHPDGHRID3WKHDWHULQEHWZHHQWZR6L1WKLQ
ILOPVDERYHDQGWRSYLHZRIWKH3WKHDWLQJHOHPHQW EHORZ
0HFKDQLFDOGHIRUPDWLRQWHVW
7KH PHPEUDQH GHIRUPDWLRQ ZDV FKDUDFWHUL]HG EHIRUH LQYHVWLJDWLQJ WKH GHJUDGDWLRQ PHFKDQLVPV UHVSRQVLEOHIRUWKHIDLOXUHRIWKHPLFURKRWSODWHVZKHQ RSHUDWLQJ DW KLJK WHPSHUDWXUH 7KH PHPEUDQH GHIRUPDWLRQ DV D IXQFWLRQ RI WKH LQSXW SRZHU ZDV PHDVXUHGXVLQJDQRSWLFDOSURILORPHWHU8%0*PE+
7KHUPDO/DVHU6WLPXODWLRQ
7KHUPDO /DVHU 6WLPXODWLRQ 7/6 FRQVLVW RI VFDQQLQJ D QHDULQIUDUHG ODVHU EHDP WR ORFDOO\ KHDW DEVRUELQJ HOHPHQWV RI WKH GHYLFH XQGHU WHVW VXFK DV PHWDOOLFOLQHV,WPRGLILHVWKHHOHFWULFDOSURSHUWLHVRIWKH KHDWHGPHGLXPQDPHO\LWVUHVLVWLYLW\,WDOVRJHQHUDWHVD 6HHEHFNYROWDJHDWWKHUPRFRXSOHV7KH6HHEHFNHIIHFWLV EDVHG RQ WKH JHQHUDWLRQ RI DQ HOHFWURPRWLYH IRUFHE\
WHPSHUDWXUH JUDGLHQWV DW MXQFWLRQV FRPSRVHG RI WZR GLIIHUHQWPDWHULDOV7KH6HHEHFNYROWDJHLQGXFHGZKHQ RQHVLGHRIDWKHUPRFRXSOHLVKHDWHGLVJLYHQE\
ǻ9 = ( 4
− 4
) ∆ 7 = 4−∆ 7
ZKHUH44DUHWKHUHVSHFWLYHWKHUPRHOHFWULFSRZHURI PDWHULDOV DQG 4 WKH UHODWLYH WKHUPRHOHFWULF SRZHU GLIIHUHQFHRIWKHWZRPDWHULDOV
8QGHUQRQELDVHGFRQGLWLRQVWKHYROWDJHYDULDWLRQV DUHGLUHFWO\FRUUHODWHGWRWKH6HHEHFNYROWDJH,WPD\EH PRQLWRUHG DW WKH SRZHU VXSSO\ QRGHV 0DSSLQJ WKH LQGXFHGYROWDJHFKDQJHVDWGLIIHUHQWODVHUVSRWORFDWLRQ SURYLGHVSUHFLVHORFDOL]DWLRQRIWKHWKHUPRFRXSOHV
7KH ZHDN 6HHEHFN YROWDJHV DUH EHVW REVHUYHG ZKHQ WKH GHYLFH XQGHU WHVW LV QRW ELDVHG 7KH 1RQ
%LDVHG7KHUPDO/DVHU6WLPXODWLRQ1%7/6PHWKRGLV DSSOLHGWRREVHUYHDQGPDSWKHUPRFRXSOHVZLWKLQWKH PLFURKRWSODWHVDWGLIIHUHQWVWDJHRIWKHDJLQJSURFHVV 7KLVPHWKRGLVSHUIRUPHGZLWK+DPDPDWVX3+(026 (PLVVLRQ0LFURVFRS\V\VWHP$6WDQIRUG5HVHDUFK ORZ QRLVH YROWDJH DPSOLILHU LV XVHG WR SLFN XS WKH LQGXFHG6HHEHFNYROWDJHV
(OHFWULFDO FKDUDFWHUL]DWLRQ GXULQJ DFFHOHUDWHG DJLQJ
7KHPLFURKRWSODWH¶VPD[LPXPSRZHUOHDGLQJWR EUHDNGRZQZDVFKDUDFWHUL]HGXVLQJWKH+HZOHWW3DFNDUG
$VHPLFRQGXFWRUSDUDPHWHUDQDO\]HU7KHGHYLFHV ZHUHVXEPLWWHGWRDQLQFUHDVLQJYROWDJHIURPWR9 ZLWKDVWHSRI9DQGDQLQWHJUDWLRQWLPHRIPV 7KHLQIOXHQFHRIWKHQDWXUHRIWKHKHDWHUPDWHULDORQ WKHUHOLDELOLW\RIWKHPLFURKRWSODWHVZDVLQYHVWLJDWHGE\
RSHUDWLQJWKHPDWKLJKWHPSHUDWXUHVXQWLOIDLOXUH7KH\
ZHUHRSHUDWHGDWGLIIHUHQWSRZHUVIURPWRP:
WR&DQGWKHUHVLVWDQFHYDOXHVRIWKHKHDWHUV
ZHUH PRQLWRUHG $JLOHQW $ GDWD
DFTXLVLWLRQVZLWFKLQJ XQLW 7KH YLVXDO DVSHFW RI WKH KRWSODWHVDIWHUIDLOXUHZDVLQVSHFWHGZLWKWKHKHOSRIDQ RSWLFDO PLFURVFRSH 1,.21 DQG XVLQJ VFDQQLQJ HOHFWURQPLFURVFRS\6(0
5HVXOWV
0HFKDQLFDOGHIRUPDWLRQDWKLJKWHPSHUDWXUH $WKUHVKROGLQSXWSRZHUOHGWRWKHREVHUYDWLRQRID PHFKDQLFDO GHIRUPDWLRQ $WWKHWKUHVKROGSRZHUWZR GHIRUPDWLRQ PRGHV RI DV\PPHWULFDO RU V\PPHWULFDO VKDSH FRXOG RFFXU $ PHDVXUHPHQW RI WKH PHPEUDQH PHFKDQLFDOGHIRUPDWLRQIRUWKHKLJKRSHUDWLQJSRZHUV VWXGLHGLQWKLVZRUNP:LVVKRZQLQ)LJ$
V\PPHWULFDOPRGHRIGHIRUPDWLRQZLWKDPSOLWXGHRIIHZ PLFURPHWHUVLVREVHUYHG7KHDUHDZKHUHWKHPHFKDQLFDO GHIRUPDWLRQRIWKHPHPEUDQHRFFXUVFRUUHVSRQGVWRWKH 2
DUHDRIWKHPHPEUDQHZKHUHWKHKHDWHULVORFDWHG
)LJ'HIRUPDWLRQRIWKHPHPEUDQHRIWKHPLFUR KRWSODWHDWDSRZHURIP:
1RQ%LDVHG7KHUPDO/DVHU6WLPXODWLRQ
6HYHUDO 1RQ%LDVHG 7KHUPDO /DVHU 6WLPXODWLRQ PDSVZHUHDFTXLUHGEHIRUHDQGGXULQJWKHDJLQJSURFHVV 7KHLQLWLDO1%7/6PDSLVVKRZQLQ)LJDEHORZ7KH ZHDNEODFNDQGZKLWHFORXGVFRUUHVSRQGWRWKHYROWDJH YDULDWLRQVLQGXFHGDWWKHUPRFRXSOHV7KRVHDSSHDUDIWHU WKHGHSRVLWLRQRIWKHXSSHUVLOLFRQQLWULGHILOPDQGDUH PRVWOLNHO\GXHWR6LLQWHUGLIIXVLRQLQ3W6XFKLQWHU GLIIXVLRQZDVREVHUYHGZLWK7(0
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¶V6HHEHFNFRHIILFLHQW GHSHQGVVWURQJO\RQLWVFRPSRVLWLRQ
7KH ODVW 1%7/6 PDS VKRZQ LQ )LJ F LV DFTXLUHG DIWHU VHYHUDO KRXUV RI DJLQJ ,W VKRZV WKH IRUPDWLRQRIDVWURQJODWHUDOWKHUPRFRXSOHDWWKHHGJHRI WKHKHDWLQJDUHDDWWKHLQWHUVHFWLRQRIWKHKHDWHUDQGLWV LQWHUFRQQHFWLRQDVSRLQWHGRXWE\DQDUURZLQ)LJF 7KLVWKHUPRFRXSOHLVPRVWOLNHO\FDXVHGE\DQHOHFWUR VWUHVV PLJUDWLRQ RI SODWLQXP DWRPV 7KLV ORFDWLRQ FRUUHVSRQGVWRWKHHGJHRIWKHDUHDZKHUHWKHPHPEUDQH GHIRUPDWLRQRFFXUVDQGZKHUHWKHGHQVLW\RIFXUUHQWLQ WKHKHDWHULVWKHKLJKHVWQDUURZHUOLQH
D
E)LJ1%7/6PDSVREWDLQHGDWDKRIDJLQJF EKRIDJLQJDQGFKRIDJLQJDWDRSHUDWLQJ
SRZHURIP:
3
%DFNVFDWWHUHG6(0DQDO\VLV
%DFNVFDWWHUHG6(0DQDO\VLVZDVSHUIRUPHGRQWKH HGJHRIWKHPHPEUDQHDIWHUWKHIRUPDWLRQRIWKHODWHUDO WKHUPRFRXSOH ,Q WKH OHIW LPDJH RI )LJ D ZH FDQ REVHUYHDGLIIHUHQFHLQWKHPHPEUDQHFRPSRVLWLRQLQ IRXUGLIIHUHQWDUHDV(';DQDO\VLVSHUIRUPHGLQWKRVH DUHDVUHYHDOHGDPLJUDWLRQRI3WDWRPVDWWKHLQWHUIDFH 7KLV DJLQJ LQGXFHG ODWHUDO WKHUPRFRXSOH RI 3W ULFK HOHPHQWRQRQHVLGHDQG3WSRRUHOHPHQWRQWKHRWKHU VLGHH[SODLQVWKH6HHEHFNVLJQDOREVHUYHGLQ)LJF 0LFURKRWSODWHDFFHOHUDWHGDJLQJ
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
7KH EUHDNLQJ RI WKH PHPEUDQH KDSSHQHG PRUH RIWHQIRUKLJKHURSHUDWLQJSRZHUV)RUORZHURSHUDWLQJ SRZHUVHOHFWURVWUHVVPLJUDWLRQRIWKH3WDWRPVUHVXOWHG LQ D GLVFRQWLQXLW\ LQ WKH KHDWLQJ HOHPHQW 'XULQJ WKH DFFHOHUDWHGDJLQJWHVWVWKHSODWLQXPKHDWHUVZLWKLULGLXP H[KLELWHG D ORQJHU OLIHWLPH WKDQ KHDWHUVPDGHRQO\RI SODWLQXP
D E
)LJD%DFNVFDWWHUHG6(0LPDJHRIWKH PLFURKRWSODWHVWXGLHGE\1%7/6DWWKHHGJHRIWKH PHPEUDQHDQGERIWKHIXOOKHDWLQJDUHDDIWHUDTXLFN
SRZHUUDPSXSXQWLOEUHDNGRZQ
&RQFOXVLRQ
7KHIDLOXUHDQDO\VHVSHUIRUPHGRQPLFURKRWSODWHV KDYHGHPRQVWUDWHGWKDWWKHPHPEUDQHEUHDNGRZQDQG WKHHOHFWURVWUHVVPLJUDWLRQDUHWKHWZRPDLQFDXVHVRI IDLOXUH ZKHQ RSHUDWHG DW KLJKWHPSHUDWXUH7KH1RQ
%LDVHG 7KHUPDO /DVHU 6WLPXODWLRQ PHWKRG UHYHDOHG PLFURVWUXFWXUDO FKDQJHV LQ WKH OD\HUV FRPSRVLQJ WKH PHPEUDQH RI WKH PLFURKRWSODWH 7KH IRUPDWLRQ RI YHUWLFDO DQG ODWHUDO WKHUPRFRXSOHVXSRQDJLQJFDQEH DWWULEXWHGWR6LGLIIXVLRQIURPWKH6L1PHPEUDQHLQWR WKHSODWLQXPKHDWHUDVZHOODVHOHFWURVWUHVVPLJUDWLRQRI SODWLQXP DWRPV 7KRVH UHVXOWV ZHUH FRUUHODWHG ZLWK EDFNVFDWWHUHGHOHFWURQPLFURVFRS\DQG(';UHVXOWV
5HIHUHQFHV
>@ & 5RVVL ' (VWqYH & 0LQJXHV ³3\URWHFKQLF DFWXDWRUDQHZJHQHUDWLRQRI6LLQWHJUDWHGDFWXDWRU IRUELRPHGLFDODQGPLFURVSDFHFUDIWDSSOLFDWLRQ´
6HQV $FW$
>@ , 6LPRQ 1 %DUVDQ 0 %DXHU 8 :HLPDU
³0LFURPDFKLQHG PHWDO R[LGH JDV VHQVRUV 2SSRUWXQLWLHV WR LPSURYH VHQVRU SHUIRUPDQFH´
6HQV $FW%
>@ 0 (KPDQQ 3 5XWKHU 0 YRQ $U[ 2 3DXO
³2SHUDWLRQ DQG VKRUWWHUP GULIW RI SRO\VLOLFRQ KHDWHG&026PLFURVWUXFWXUHVDWWHPSHUDWXUHXSWR .´-0LFURPHFK0LFURHQJ
>@ - 3XLJFRUEp $ 9LOj , *UjFLD & &DQp -5 0RUDQWH³'LHOHFWULFPLFURKRWSODWHIRULQWHJUDWHG VHQVRUV DQ HOHFWURWKHUPRPHFKDQLFDO DQDO\VLV´
7HFK'LJHVWRI7UDQVGXFHUV0XQLFK*HUPDQ\
-XQHWKS
>@ ) %HDXGRLQ 5 'HVSODWV 3 3HUGX & %RLW
³3ULQFLSOHV RI 7KHUPDO /DVHU 6WLPXODWLRQ 7HFKQLTXHV´ 0LFURHOHFWURQLFV )DLOXUH $QDO\VLV (')$6'HVN5HIHUHQFH)LIWK(GLWLRQS
>@ >(,&ROH-U37DQJ\XQ\RQJDQG'/%DUWRQ
³%DFNVLGH /RFDOL]DWLRQ RI 2SHQ DQG 6KRUWHG ,&
,QWHUFRQQHFWLRQV´ WK $QQXDO ,QWHUQDWLRQDO 5HOLDELOLW\3K\VLFV6\PSRVLXP,(((S
>@ ' %ULDQG $ .UDXVV % YDQ GHU 6FKRRW 8 :HLPDU 1 %DUVDQ : *|SHO 1) GH 5RRLM
³'HVLJQDQGIDEULFDWLRQRIKLJKWHPSHUDWXUHPLFUR KRWSODWHV IRU GURSFRDWHG JDV VHQVRUV´6HQV
$FW%
4