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Study based on the numerical simulation of a 5 kV asymmetrical 4H-SiC thyristor for high power pulses application

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HAL Id: hal-02145398

https://hal.archives-ouvertes.fr/hal-02145398

Submitted on 2 Jun 2019

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application

N. Arssi, Marie-Laure Locatelli, Dominique Planson, J.P. Chante, V.

Zorngiebel, E. Spahn, S. Scharnholz

To cite this version:

N. Arssi, Marie-Laure Locatelli, Dominique Planson, J.P. Chante, V. Zorngiebel, et al.. Study based on the numerical simulation of a 5 kV asymmetrical 4H-SiC thyristor for high power pulses application.

CAS 2001 International Semiconductor Conference, Oct 2001, Sinaia, Romania. pp.341-344. �hal- 02145398�

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Abstract— This paper focuses on the study of a 5 kV Asymmetrical 4H-SiC thyristor and on its Junction edge termination protection. Based on a numerical semiconductor simulator, doping level and thickness of the different layers that constitute the device will be proposed. Several techniques of periphery protection such as Mesa structure, Junction Termination Extension (JTE) and Epitaxial Guard Rings (EGRs) have been studied. Furthermore we report on the simulation of the finite element thyristor inserted in a circuit for an Electromagnetic Launching (EML) application.

Index Terms—SiC, Numerical Simulation, Thyristor, Junction Edge Termination, Mesa, JTE, EGRs, Power Pulse.

I. INTRODUCTION

HE feasibility of using silicon power thyristor for electric gun application has been established [1]. But a series array of a large number of devices is needed to achieve the required performance. The resulting size and weight of the pulser is non-optimal. The material properties of silicon carbide (SiC) indicate the potentiality of reducing the size and the power losses of the power devices [2]. SiC has a bandgap three times wider than that of silicon, high critical electric field of 2- 4.106 V/cm, high thermal conductivity of 4.9 w/cm.K and high electron saturation velocity of 2.107 cm/s. This paper investigates the design and the performance of a 5 kV Asymmetrical 4H-SiC thyristor as main switch in EML applications where high power pulses are needed.

Based on the simulation result, the evaluation of a 4H-SiC thyristor is carried out with regard to the electrothermal effect. A two dimensional (2D) finite element simulation package ISE is used [3].

The numerical simulator solves coupled, non-linear partial differential semiconductor equations and predicts the electrical characteristics that are associated with specified physical structure and bias conditions.

The study of the peripheral protection, that is an important issue in the design of SiC power devices is considered and the optimal breakdown voltage for each technique (Mesa, JTE and EGRs) will be presented to terminate this static study.

In the dynamic simulation we investigate the thyristor in a circuit to estimate the switching performance and to predict the minimum area for a 20 kA current pulse.

II. SIMULATION PARAMETERS AND MODELS

A. Models used for the simulation

The physical models installed in the simulator are used with the material parameters tuned for 4H- SiC. The most important physical models used are for bandgap, mobility, SRH recombination, impact ionization.

1) Bandgap Energy : The variation of the intrinsic SiC bandgap with temperature is expressed by :

Where T is the lattice temperature, and Eg(0) is the bandgap at 0 K (Eg(0)= 3.26 eV). The values of

Study based on the Numerical Simulation of a 5 kV Asymmetrical 4H-SiC Thyristor for High Power Pulses Application

N. Arssi

1

, M. L. Locatelli , D. Planson

1

, J.P. Chante

1

, V. Zorngiebel

2

, E. Spahn

2

, S. Scharnholz

2

.

1CEGELY(UMR CNRS n°5005), Bât. Leonard de Vinci, INSA de Lyon, 20,Av. A. Einstein, F-69621 Villeurbanne Cedex France

Fax : (+33) (0) 4.72.43.85.30, Tel : (+33) (0) 4.72.43.82.38 E-mail :

arssi@cegely.insa-lyon.fr

2

ISL, Div. IV. Grp. EHI, 5 rue du Générale Cassagnou F-68 301 St. Louis FRANCE

T

2

g g

E (T) E (0) .T (1)

(T )

a

= - b +

(3)

the parameters a and b are respectively 33x10-5 eV.K-1 and 0 K.

2) Carrier mobility : The electron mobility µn and hole mobility µp are modeled by the Caughey- Thomas’s equation :

Where NA and ND are local impurity concentrations. The µpmax and µnmax are fitted from the literature data [6].

3) Generation and recombination : The Shockley- Read-Hall (SRH) recombination-generation rate RSRH is used. The lifetime of electrons and holes tn

and tp are modeled as doping level dependent

In the simulation, tn0 = tp0 = 10-7 s is assumed.

3) Impact ionization : The generation rate of electron-hole pairs due to impact ionization is modeled by :

The impact ionization coefficients a and b used are given by Konstantinov [4].

III. SIMULATION RESULTS

A. Ideal breakdown voltage for a PT structure The thyristor structure envisaged is asymmetrical with the aim to improve the voltage-blocking characteristics [5]. The maximum blocked voltage in a thyristor is fixed by the thickness and the doping level of its drift layer that corresponds to a punchthrough (PT) structure. The preliminary work was to determine the parameters of a PT structure that allows to obtain a breakdown voltage superior

to 5 kV. We present in Fig. 1 the ideal breakdown voltage for a PT structure (N+P-P) as a function of doping and blocking layer thickness for 4H-SiC determined by simulation.

Fig. 1: Ideal breakdown voltage for a PT structure as a function of doping and blocking layer thickness.

In order to facilitate the calculation convergence the simulations are done at 600 K. The breakdown voltage is determined with the ionization integral criterion. The graph (Fig. 1) shows that a blocking voltage greater than 5 kV may be obtained with a doping of 1015 cm-3 and a thickness of only 35 µm.

To obtain a similar results with the silicon it needs more than 100 µm with a doping inferior to 3.1013 cm-3.

B. The 5 kV asymmetrical thyristor

Fig. 2 shows a cross-sectional view of the structure used in the simulator and that corresponds to a half cell of an asymmetrical thyristor. Fig. 2 also shows the different technological parameters determined by simulation. Four epitaxial layers are defined on an N+ 4H-SiC substrate (1,4.1019 cm-3- 365 µm). The buffer P+-layer (5.1017 cm-3-1 µm) forms a punchthrough structure which blocks the spreading of the depletion layer under forward bias, thus making the device asymmetrical and improving the blocking voltage. The P-type drift layer (1015 cm-3-35 µm) is fixed according to the result determined in the study of the 5 kV ideal breakdown voltage (Fig. 1). Control gate was formed on the third N-type base layer (1017 cm-3-2 µm) and it is designed to prevent punchthrough under forward blocking. The anode is the topmost

2.15

n 0.61

A D

x 17

2.15

p 0.34

A D

x 19

700 T

µ (2)

N N 300 1 1.94 10

170 T

µ 15.9 (3)

N N 300 1 1.76 10

-

-

æ ö

= +æçè + ö÷ø çè ÷ø

æ ö

= + +æç + ö÷ çè ÷ø

è ø

(

0, 0

)

,

A D

16

(4)

N N

1 10

n p n p

t = t + +

b

E 0

tanh 1000

ae with = kT (5) tanh 1000

kT

g p

a g g

p

-

æ ö

ç ÷

è ø

= æ ö

ç ÷

è ø

1000 3000 5000 7000 9000 11000 13000 15000 17000

1,00E+14 1,00E+15 1,00E+16

N [cm-3]

Vbr [V]

W=100 µm W=90 µm W=80 µm W=70 µm W=60 µm W=50 µm W=40 µm W=30 µm W=20 µm W=10 µm

(4)

P+ layer (1019 cm-3-1 µm), its high doping level facilitates the hole injection efficiency.

Fig. 2 : Schematic cross-section of the asymmetrical 5 kV thyristor half cell.

Without considering the problems linked to the periphery, the simulation of the structure (Fig. 2) gives a theoretical forward blocking voltage of 5700 V. We obtain a voltage drop VF = 6 V for 1800 A/cm-2 at 600 K. The maximal voltage in this case is limited by avalanche multiplication.

C. Junction Edge Termination Protection

We study here different protection techniques and discuss about their results. We have first considered the Mesa protection shown in Fig. 3.

The best configuration corresponds to a vertical etch that reaches the P-type buffer (Fig. 3-a) and for which the maximal voltage is 5600 V. The principal precaution for this technique is to avoid to realize the etch in the extension of the anode etch as it is shown in Fig. 3-b.

a) Mesa with A= 13 µm b) Mesa with A = 0 µm Fig. 3 : Description of the Mesa

Because this last case allows the creation of P- type channel due to the curving of the equipotential at the edge termination and decrease the blocking voltage down to 1500 V. To circumvent this phenomenon a minimal distance "A = 13 µm" must be set between the anode mesa and edge termination mesa.

The JTE can be an other possibility for terminating the device. It can be realized by forming an N-type region in the p-type drift layer using ion-implantation of nitrogen. First, the study is done without the topmost P+ layer and the N+- substrate in order to diminish the simulation time.

Then the optimized configuration is applied to the thyristor structure.

Fig. 4: Breakdown voltage versus doping level for a depth of the JTE "W" equals to 0.4 ,0.7 and 1 µm Fig. 4 shows the breakdown voltage corresponding to the N-base/P-base/P-buffer structure for three depths of the JTE with a lateral extension L = 150 µm. The optimal result for each depth is 5300 V which corresponds to a dose of 9.1012 cm-2 of nitrogen. If we apply the optimized case for a depth of 0.4 µm for the thyristor structure, the corresponding blocking voltage is 5500 V.

The last protection studied is called Epitaxial Guard Rings (EGRs). It consists to etch the N-base to create guard rings. The blocking voltage is sensitive mainly to the ring spacing and the etch depth. The technology we plane to use impose a minimum etch width of 2 µm. The best results is obtained with 5 rings, the space between the ring is 2 µm , the ring width is 12 µm and the etch depth is 2.1 µm. Fig. 5 shows the distribution of the 10 µm 10 µm

b)

365 µm 1 µm 2 µm 35 µm

1 µm 0

a)

Cathode P+=1,5.1019cm-3

P-=1015 cm-3 Drift-layer

P=5.1017cm-3 Buffer-layer N=1017cm-3

Substrate 4H-SiC N+=1,4.1019cm-3

1µm

Anode

Gate

T passivation

P- P -buffer

N+ -Substrate N -base P+

A

T

t

T so

sa pasivtion

P-

P -buffer N+ -Substrate N -base

P+ P+

N P-

oxide Simulation air

P-type channel

5,0x1016 1,0x1017 1,5x1017 2,0x1017 2,5x1017 3,0x1017 2000

2500 3000 3500 4000 4500 5000 5500 6000

W = 0.4 µm W = 0.7 µm

W = 1 µm

L = 150 µm

Breakdown Voltage (V)

Doping level (cm-3) pasivain

L JTE N

P-

P-buffer W

(5)

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0

2 4 6 8 10 12 14 16 18 20 22 24 26

Current (kA)

Time (ms) Load current

potential through the EGRs for the optimized case that gives a blocking voltage of 4100 V.

Fig.5 Distribution of the potential through the EGRs

for the optimized structure D. EML application

The thyristor previously designed is aimed to be used in an EML application. To predict its dynamic behavior we have inserted the finite element thyristor in a circuit (Fig. 6) for an EML application where the other components are SPICE's model defined. The typical current for this application is shaped by the inductance L = 30 µH , the resistance R = 10 mW and the capacitance C = 865 µF. Diodes are used as a crowbar switch. The schedule of condition imposed a current pulse superior to 20 kA. The charging voltage of the capacitor is 5 kV. When the thyristor is switched on the current pulse in the load (L and R in series) starts (Fig. 6).

Fig. 6: Application circuit and pulse current

The junction to ambient thermal resistance in the anode and in the cathode are set to 0.05 K/W.

According to the electrothermal simulations, the current rate (di/dt) is 160 A/µs, the maximum switching current is 25.68 kA and the thyristor voltage drop (VF) is only 7.6 V for an active area of 10 cm2. The comparison with a series silicon thyristor for an identical current density (2500 A/cm2) and for a similar blocking voltage gives a voltage drop around 20 V with an active area of 20 cm2.The self heating here induces an increase of the temperature of only 25 K. We have then decreased the active area to 1.5 cm2 and noticed that the maximum current is reduced to 25.5 kA with VF = 35 V. The 1.5 cm2 area contributes to increase the maximum temperature in the device up to 700 K which is supported by SiC.

CONCLUSION

We have investigated the design of a 4H-SiC asymmetrical thyristor and proposed its technological parameters for a 5 kV application.

The studies of periphery protection have shown that the Mesa and JTE allow to reach ~98 % of the ideal blocking voltage and the EGRs only ~72 %.

The evolution of the temperature with the area structure can allow to predict interest of SiC for using smaller area device operation.

ACKNOWLEDGMENT

The authors gratefully acknowledge the French- German Research Institute of Saint Louis (ISL) for the support of this work.

REFERENCES

[1] E. Spahn et al., “The use of thyristors as main switches in EML application,” IEEE Trans. on Magnetics, Vol. 29, no. 1, pp. 1060-1065, Jan. 1993

[2] B. J. Baliga, “Trends in power semiconductor devices,”

IEEE Trans. Electron Devices, Vol.

43, pp.1717-1731, Oct. 1996.

[3] ISE Integrated Systems Engineering AG, Zurich/CH (1998)

[4] A. O. Konstantinov, “Ionization rates and critical field in 4H-SiC”, Appl. Phys. Lett. Vol.71, no.1, pp. 90-92, Jul.

1997.

[5] Agarwal AK et al., “700 V asymmetrical 4H-SiC gate turn-off thyristors (GTOs)”. IEEE Elect. Dev. Lett. Vol.

18, no 11, pp. 518-520, Nov. 1997.

[6] F. Nallet, “Conception, réalisation et caractérisation d’un composant limiteur de courant en carbure de silicium”, Thesis INSA de Lyon, 2001

0 20 40 60 80 100 120

-5000 -4500 -4000 -3500 -3000 -2500 -2000 -1500 -1000 -500 0

distance (µm)

N 1 2 3 4 5

p P

N p-buffer

N+-substrate 5 EGRs

Voltage (V)

5 kV C

Thyristor

L R Load

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