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Non intrusive stochastic finite elements method applied for non destructives NDT problems

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Non intrusive stochastic finite elements method applied for non destructives NDT problems

Azouaou Berkache, Zehor Oudni, Hassane Mohellebi Numerical Modeling of Electromagnetic Phenomena

and Components Laboratory

Mouloud Mammeri University, Tizi Ouzou, Algeria

[email protected]

Taib Brahimi Abdelhalim Electrical Engineering Laboratory Mohamed Boudiaf University,Oran, Algeria

[email protected]

AbstractThe current work concerns the study of harmful defect detection for the inspected structure by eddy current non destructive testing. So a non intrusive stochastic finite element method was exploited in the case of 2D magnetodynamic equation. The electrical conductivity is considered as random variables and generated using Monte -Carlo method.

Keywords— Stochastic finite element method; Eddy current

;Conducting plate; Random variable

I. INTRODUCTION

Since the 1950s has been an increase in the use of Non-destructive testing (NDT) techniques which rely on the application of physical principle [6]. Non-destructive testing plays an important role in the quality control not only of the finished products, but also of half finished products as well as the initial raw materials. It can be used at all stages of the production process during the process of establishing a new technology by product quality or when developing a new product. Outside the manufacturing field, NDT is also widely used for routine or periodic control of various items during operation to ascertain that their quality has not deteriorated with use [9][5].

Various methods are used, such as ultrasonic, infrared, radiographic, optical and Eddy current [5][7].

Eddy current testing has developed increasingly in the testing of materials, especially in the aircraft and nuclear industries [1][2].The extensive research and development in highly sensitive eddy current sensors and instruments indicates that eddy current testing is currently a widely used inspection technique. In other meaning eddy current testing is one of the most extensively used non-destructive techniques for inspecting electrically conductive materials at very high speeds that does not require any contact between the test piece and the sensor[5] [13].

The finite element method is currently used to examine electromagnetic devices in the nonintrusive method two approaches are classically distinguished: The projection method and the regression method [12]

II. DESCRIPTION OF THE PROBLEM

In this work we propose to study aconductive plate having a crack along the x coordinate by eddy current non-destructive testing s whenthe defect is represented as a change of physical property we precise that the electrical conductivityis considered as a random variable which isgenerated using Monte -Carlo simulation.

The relevant configuration is shown schematically in figure 1.

Figure 1Geometry of the studied problem.

We consider three cases of conductivity:

 Increasing conductivity

 Decreasing conductivity

 Any conductivity

We also calculate the impedance and the resistance to make a comparison and the results obtained are given in Section 4.Theresolution of the problem is made using computer modeling.

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III. FINITEELEMENTFORMULATION The study of Eddy current problem allows considering the 2D electromagnetic equation given in the (x,y) plan.[11]:

With : and

is the electrical conductivity (𝛺.m)-1depending on material area. It is considered as random variable in the defect zone and noted , 𝜇 is the magnetic permeability (H.m-1).

𝜔=2𝜋ƒ, where ƒ represents the frequency of feeding (Hz), is the source current density component in z direction.

Using the Green theorem and imposing boundary conditions of Direchlet type on the boundary of the studied domain we obtain the following equation:

αj is the projection function, αi is the the shape function associated with the node j. After discritization and assembly we obtain the following system:

= (4) is the stiffness matrix, is the dynamic matrix, is the source vector and is the unknowns vector.

IV. GLOBALPARAMETERS

A. The impedance(Z)

The impedance computation is derived using a general method based on the evaluation of the magnetic flux as indicated in the equations below [10]:

Re(A) and Im(A) are the real and imaginary part of magnetic vector potential respectively, N: coil numbers and S : surface coil, r: inductor radius.

B. The power density

The power density P is computed in the defect zone and given by:

C. The current

The total current I in the load piece in obtained using the expression below:

V. APPLICATION AND RESULTS

The 2D geometry of the problem is shown in figure1with the associated dimensions [11]. The physical parameters are: the sensor is supplied by alternative current of amplitude 0.008 A and a frequency about of 100 kHz, a number of turns is 250.

. The results obtained, using non intrusive stochastic finite elements method [3], are given in figures 2-7.

A. For increasing conductivity

Fig 2.The electrical conductivity variation along surface defect for increasing random distribution

0 0.005 0.01 0.015 0.02

0 1 2 3x 104

Sensor position(m) dsp(W/m2)

Fig 3.The power density variation along surface defect for increasing random distribution of electrical conductivity

0 0.005 0.01 0.015 0.02

0 2 4 6x 104

Sensor position(m)

Conductivity value(S/m)

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Fig 4.The resistance variation along surface defect for increasingrandom distribution of electrical conductivity

B. For decreasing conductivity

0 0.005 0.01 0.015 0.02

4 6 8 10x 104

Sensor position(m)

Conductivity value(S/m)

Fig 5.The electrical conductivity variation along surface defect for decreasing random distribution

0 0.005 0.01 0.015 0.02

4 5 6 7 8 9 10

Sensor position

resistance(Ohm)

Fig 6.The resistance variation along surface defect for decreasing random distribution of electrical conductivity

0 0.005 0.01 0.015 0.02

560 570 580 590 600 610

Sensor position (m)

Imedance value (Ohm)

Det Sto

Fig 7.The impedance variation according to sensor position.

This result indicates the variation of the impedance for the three supposed kind of electrical conductivity which is considred as random variable in the crack. A comparison with

deterministic solution highlight the interest of the consideration of a stochastic approach in modeling properties uncertainty.

We note that the the power density has the same behavior as the electrical conductivity one

The resistance inquire more information about the presence of the default.

VI. CONCLUSION

A non-intrusive projection method is used to study non- destructive testing systems under Matlab environment. The electrical conductivity is considered as an essential physical property to characterize the defect area uncertainty.

References

[1] Förster, F. Sensitive eddy-current testing of tubes for defects on the inner and outer surfaces. Nondestruct. Testing vol7,pp 28-36, 1974.

[2] Teagle, P.R. ‘’The non destructive Inspection of adhesive bonded aerospace components’’ A TA Conf (Atlanta, GA, USA, 1983) [3] M. Enokizono and M. Aoki,’’Stochastic boundary element method”

IEEE Transl. J. Magn. Japan, vol. 2, No. 12, December 1987

[4] Klyuev Vladimir V.ed 1995 Non-Destructive Testing and Diagnostic.488 pp.Moscow: Machinostroyenie.1995

[5] Industrial Applications and Chemistry Section International Atomic Energy Agency Wagramer Strasse 5 P.O. Box 100 A-1400 Vienna, Austria 1999

[6] B. Raj, T. Jayakumar, M. Thavasimuthu, Practical Non- destructiveTesting, Woodhead Publishing, 2002.

[7] M.R. Clark, D.M. McCann, M.C. Forde ‘’ Application of infrared thermography to the non-destructive testing of concrete and masonry bridges’’ ELSEVIER NDT&E International vol 36 ,pp 265–275, 2003 [8] Maxim Morozov, Guglielmo Rubinacci, Antonello Tamburrino, and

Salvatore Ventre3‘’Numerical models of volumetric insulating cracks in eddy-current testing with experimental validation ‘’.IEEE Trans ON MAGNETICS, VOL. 42, NO. 5, MAY 2006

[9] Luis S. Rosado, Telmo G. Santos, Moisés Piedade, Pedro M. Ramos, Pedro Vilaça ‘’Advanced technique for non-destructive testing of friction stirwelding of metals ‘’.ELSEVIER Measurement ,vol 43, pp.

1021–1030 2010

[10] Javier García-Martín, Jaime Gómez-Gil and Ernesto Vázquez-Sánchez

‘’ Non-Destructive Techniques Based on Eddy Current Testing’’

Sensors 2011, 11, 2525-2565; doi:10.3390/s110302525

[11] Z. Oudni, M. Feliachi, and H. Mohellebi, ‘’ Assessment of the probability of failure for EC nondestructive testing based on intrusive spectralstochastic finite element method,’’Eur. Phys. J. Appl. Phys. Vol.

66, 30904pp 1-7, 2014

[12] M. P. Kersaudy et al., A new surrogate modeling technique combining Kriging and polynomial chaos expansions – Application to uncertainty analysis in computational dosimetry, J. Comput. Phys. (2015)

[13] Simone Gäbler, Henning Heuer, Member, IEEE, and Gert Heinrich

“Measuring and Imaging Permittivity of Insulators Using High- Frequency Eddy-Current Devices,”IEEE Trans. 0018-9456 © 2015

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