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Elaboration of liquid and gel electrolytes for
supercapacitor applications over a wide temperature range
Laure Dagousset
To cite this version:
Laure Dagousset. Elaboration of liquid and gel electrolytes for supercapacitor applications over a wide
temperature range . Chemical Sciences. Université Paris-Seine, 2016. English. �tel-01499312�
THESE
Présentée en vue de l’obtention du grade de
DOCTEUR DE L’UNIVERSITE PARIS-SEINE
Spécialité : Chimie des Polymères - Science des Matériaux Soutenue publiquement le 13 juillet 2016
par Laure DAGOUSSET
Elaboration of liquid and gel electrolytes for supercapacitor applications over a wide temperature range
Mise au point d’électrolytes pour applications aux supercondensateurs fonctionnant sur une gamme de température étendue
Devant le jury composé de :
Rapporteurs Fouad Ghamouss PCM2E, U-Tours
David Mecerreyes Polymat, Espagne
Examinateurs Jean Le Bideau IMN, U-Nantes
Fabien Miomandre ENS Cachan
Directeur de thèse Pierre-Henri Aubert LPPI, UCP, Cergy-Pontoise Co-encadrants Tran-Minh Giao Nguyen LPPI, UCP, Cergy-Pontoise Frédéric Vidal LPPI, UCP, Cergy-Pontoise Grégory Pognon Thales Research &
Technology, Palaiseau Sébastien Jus Thales Research &
Technology, Palaiseau Ecole doctorale : Sciences et Ingénierie, Université de Cergy-Pontoise
Unité de recherche : LPPI, Laboratoire de Physicochimie des Polymères et Interfaces, EA 2528
Pour commencer, je souhaite remercier Fabien Miomandre, David Mecerreyes, Fouad Ghamouss et Jean Le Bideau pour avoir accepté de faire partie des membres du jury au beau milieu de l’été. Leur intérêt et implication sur le thème de cette thèse ont donné lieu à une séance de questions/remarques des plus intéressantes à la suite de mon exposé.
Le travail présenté dans ce mémoire est le résultat d’une thèse CIFRE, financée par THALES et l’Association Nationale de la Recherche et de la Technologie (ANRT). J’ai donc été amenée à travailler régulièrement avec deux laboratoires : le Laboratoire de Chimie et des Matériaux Multifonctionnels (LCMM) au centre de Thales Research & Technology à Palaiseau, ainsi que le Laboratoire de Physicochimie des Polymères et des Interfaces (LPPI) à l’Université de Cergy- Pontoise. Cela fait beaucoup de monde à remercier, et je vais essayer de le faire dans l’ordre chronologique pour n’oublier personne.
Avant de commencer cette thèse, j’ai découvert TRT en faisant un stage sur les céramiques piézoélectriques sous la direction d’Elodie Leveugle et de Mai Pham-Thi. Ce milieu m’a beaucoup plu, et je souhaitais rester à TRT. Quelques jours avant la fin de mon stage, j’ai discuté avec le chef du laboratoire de Chimie, Pierre Le Barny, ainsi que Christophe Galindo, futur chef du LCMM, d’un sujet de thèse concernant la mise au point d’électrolytes pour supercondensateurs. Quelques mois plus tard, le LPPI donnait son accord pour une collaboration sur le sujet. Pierre-Henri Aubert devenait mon directeur de thèse, Giao Nguyen et Fréderic Vidal co-encadrants de thèse. Pierre et Christophe ont quitté TRT deux mois et un an respectivement après mon arrivée, mais j’ai beaucoup appris durant cette première partie de ma thèse. Le départ de Christophe s’est accompagné de l’arrivée de Grégory Pognon, devenu mon encadrant, puis de Sébastien Jus, notre nouveau chef de laboratoire. Toutes les personnes que je viens de citer ont contribué de manière considérable au bon déroulement de ma thèse et je les remercie très chaleureusement pour tous les conseils qu’ils m’ont prodigué.
Côté LCMM, Christophe est un chef impartial, débordant d’énergie et donnant envie de se lancer des défis (comme la rédaction de thèse en anglais). Grégory, mon encadrant, ami et co-bureau, serait capable de faire comprendre l’électrochimie à n’importe qui…
Côté LPPI, je tiens à remercier P-H, Giao et Fred pour m’avoir aidée lorsque j’en avais le plus besoin, c’est-à-dire lors des rédactions de publications, et surtout du manuscrit de thèse. J’aimerais remercier particulièrement Giao pour ses conseils sur la synthèse de gels électrolytiques. Par ailleurs, votre importante implication tout au long de ma thèse m’a beaucoup aidé lors des changements d’encadrants TRT.
La bonne ambiance d’un laboratoire est essentielle pour travailler dans de bonnes conditions et
j’aimerais remercier toutes les personnes ayant contribué à cela. Je ne peux pas citer tout le monde,
mais j’aimerais remercier les personnes suivantes :
coup de marteau sur le démarreur de la R21!), Yves avec son accueil tout en bonbons et chocolats et son superbe labo de polissage, Françoise S (« ♫ Je vais bien, tout va bien ♫ ») et Françoise G., Claude (merci pour tes conseils en électronique et merci pour la planche à voile !!) , Shaima, Renato, Marc E. (Merci pour la super visite privée de Thales Helios !), ainsi que les doctorants, apprentis et stagiaires : Nicolas D. qui nous a tous convertis à la pole, Nicolas G. et sa bonne humeur quotidienne, Lilia, Romain, Rémy et nos sessions piano avec le 4 mains de Khatchatourian, Joffrey, Phong, Coline, Amélie…
Au LPPI : P-H, Giao, Fred, Cédric P. et Cédric V., Isabelle L., ainsi que Florent, Bruno (Oui oui, je viendrai te voir à Lima ! ☺ ), Thomas, Adrien, Houssam, Adelyne et Adeline, Vincent, Sébastien, Marie…
Une thèse, ce n’est pas seulement un projet de 3 ans, mais c’est également l’occasion de rencontrer de nombreuses personnes, généralement passionnées par les sciences. C’est pourquoi j’ai voulu m’investir dans l’association Young Employee Society (YES) de TRT. Organiser les visites de différents sites Thales était extrêmement enrichissant et je remercie notamment Florian (qui, en plus, a pris du temps pour me créer un super programme qui calcule les capas et me trace des courbes), Baptiste, Godefroy, Nicolas D., Lilia, Romain qui m’ont accompagné dans cette aventure. Je remercie également Cédric Demeure et Bertrand Porte de leur soutien pour YES.
Les conférences sont également l’occasion de créer un réseau autour d’un sujet commun, et je remercie Volker Presser et François Béguin, avec qui j’ai eu des conversations très intéressantes concernant les supercondensateurs.
Pour finir je souhaite remercier les personnes qui me rendent heureuse et auxquelles je tiens particulièrement. Jerem, évidemment, que j’aime et qui me fait rire quotidiennement, ainsi que mes parents, beaux-parents et grand-parents, et ma fratrie adorée : Marc et Noémie, Marie et Antoine, et Martin. Votre soutien m’est très précieux et fait ma force.
Je remercie également mes amis, dont certains finissent actuellement leur thèse (courage !). Faustine, Sidonie, Céline, Laure, Terry, Samy et Muriel, Charles et Aude, C. Ménard, Antoine B. et mon covoitureur Antoine J., Lucie et JC, Sambo, Sopheap, Hicham, ainsi que Marine et nos amis passionnés de voile.
Merci à tous !!
Tout est poison, rien n’est poison : seule la dose fait le poison.
Paracelse, Médecin (1493-1541)
TABLE OF CONTENTS
G
ENERAL INTRODUCTION... 1
C
HAPTERI: B
IBLIOGRAPHY... 4
I. Supercapacitors ... 5
I.1. From capacitors to supercapacitors ... 5
I.2. The electrochemical double layer model and comparison to capacitors ... 6
I.3. Development of electrochemical double layer capacitors ... 8
I.4. Comparison between different types of energy storage systems ... 10
I.5. Supercapacitor applications ... 11
I.6. Components of supercapacitors ... 13
II. Ionic liquids ... 20
II.1. Brief history of ionic liquids ... 20
II.2. Ionic liquids applications ... 23
II.3. ILs organization in bulk and at interfaces with the electrodes ... 25
III. IL based electrolytes for wide temperature range applications... 28
III.1. IL mixtures as electrolytes ... 28
III.2. IL/organic solvent mixtures as electrolytes ... 30
References ... 33
C
HAPTERII: E
XPERIMENTAL... 39
Abbreviations of chemicals ... 40
I. Electrodes ... 41
I.1. Synthesis of bucky papers ... 41
I.2. Determination of the electrical conductivity ... 41
II. Electrolytes ... 42
II.1 Determination of the water content ... 42
II.2. Differential Scanning Calorimetry ... 42
II.3 Ionic conductivity ... 44
II.4. Viscosity ... 44
II.5. Density ... 45
II.6. Electrochemical characterizations ... 45
III. Gel electrolytes ... 47
III.1. Synthesis of gel electrolytes ... 47
III.1.1 Synthesis of polyethylene oxide (PEO) single network ... 48
III.1.2. Nitrile butadiene rubber (NBR) single network ... 48
III.1.3. Synthesis of NBR/PEO semi-interpenetrating polymer networks (semi-IPNs) and IPNs ... 49
III.2 Physical characterizations of gel electrolytes ... 51
III.2.1. Differential Scanning Calorimetry ... 51
III.2.2. Ionic conductivities ... 51
III.2.3. Electrochemical measurements ... 51
C
HAPTERIII: P
HYSICO-
CHEMICAL AND ELECTROCHEMICAL PROPERTIES OF NEATIL
S ANDIL/GBL
MIXTURES OVER AWIDE TEMPERATURE RANGE
... 52
Introduction ... 53
I. Generalities on physico-chemical properties of ionic liquids ... 53
I.1. Thermal properties ... 53
I.2. Viscosity and ionic conductivity ... 56
I.3. Ionicity ... 58
I.4. Electrochemical stability ... 60
II. Choice of the electrolyte ... 61
II.1. Selection of an organic solvent ... 62
II.2. Selection of an Ionic Liquid ... 62
III. Physico-chemical characterization of neat ILs and IL.GBL binary mixtures ... 64
III.1. Determination of the water content in IL and IL/GBL mixtures ... 65
III.2. Thermal properties ... 65
III.3. Ionic coductivity ... 67
III.4. Viscosity ... 69
III.5. Walden Plot approach ... 70
III.6. Electrochemical stability of ILs and IL/GBL electrolytes ... 71
IV. Conclusion ... 76
References ... 79
C
HAPTERIV: E
LECTROCHEMICAL CHARACTERISATIONS AND ACCELERATED AGEING TESTS OF SUPERCAPACITORS BASED ONIL/GBL
ELECTROLYTES AND SINGLE-
WALL CARBON NANOTUBES ELECTRODES... 82
Introduction ... 83
I. Determination of the electrochemical window at room temperature with a three-electrodes system ... 84
I.I Method ... 84
I.2. Results ... 86
II. Determination of the electrochemical window at room temperature with a two-electrodes system ... 88
II.1. Method ... 89
II.2. Results ... 90
III. Electrochemical stability of supercapacitors at extreme conditions ... 90
III.1. Electrochemical techniques... 91
III.2. Galvanostatic cycling and floating tests at 100°C on supercapacitors ... 94
III.3. Thermal stability of supercapacitors at 100°C... 98
III.4. Ageing of supercapacitors at -50°C ... 99
IV. Conclusion ... 100
References ... 104
C
HAPTERV:
S
YNTHESIS AND PHYSICO-
CHEMICAL CHARACTERIZATIONS OF NBR/
PEO ELECTROLYTES AND THEIR USEAS SEPARATORS FOR SUPERCAPACITOR APPLICATIONS
. ... 106
Introduction ... 107
I. State of the art of Solid State Electrolytes ... 108
I.I. Polyelectrolytes ... 108
I.1.1. Dry polyelectrolytes ... 108
I.1.2. Polyelectrolyte gels and ionogels ... 109
I.2. Solid Polymer Electrolytes ... 111
I.2.1. Classical solid polymer electrolytes ... 111
I.2.2. Solid Polymer Gel electrolytes ... 112
I.3. Interpenetrating polymer networks (IPNs) and semi-IPNs ... 113
II. Synthesis of SGEs based on PEO, NBR single networks and NBR/PEO (semi-)IPN ... 115
II.1. Single networks ... 115
II.1.1. PEO based gel electrolytes synthesis ... 115
II.1.2. Nitrile butadiene rubber (NBR) polymer electrolytes synthesis ... 116
II.2. Synthesis of SGEs based on NBR/PEO IPNs and semi-IPNs ... 117
II.2.1. IPN synthesis description ... 118
II.2.2. Semi-interpenetrating netwoks ... 118
II.3. Optimization of gel electrolytes based on NBR/PEO (semi-)IPN ... 119
II.3.1. IPN versus semi-IPN: ionic conductivities ... 119
II.3.2. Electrolyte content ... 120
III. Physical and electrochemical properties of NBR/PEO semi-IPNs ... 123
III.1. Thermal analysis ... 123
III.2. Effect of the scan rate on the capacitance evolution ... 124
III.3. Determination of the electrochemical windows at different temperatures ... 126
III.4. Thermal ageing of systems containing NBR/PEO semi-IPN gel electrolytes and BPSWCNT electrodes ... 127
III.4.1. Capacitance evolution during thermal and floating ageing ... 127
III.4.2. Opening of coin cells after thermal and floating ageing ... 129
Conclusions ... 131
References ... 133
G
ENERAL CONCLUSION... 137
P
ERSPECTIVES... 139
A
PPENDIX... 140
A.I. Representative cations and anions used in aprotic ionic liquids ... 141
A.II. Relation between the pseudo-activation energy involved in conductivity and viscosity ... 142
A.III. Vogel-Tammann-Fulcher equation parameters for IL and IL/GBL ionic conductivity measurements from -50°C to 100°C ... 143
A.IV. Measurement of the water content in IL and IL/GBL mixtures by Karl Fisher titration ... 143
A.V. Thermal analysis of IL and IL/GBL electrolytes in BPSWCNTs electrodes ... 144
A.VI. Electrochemical impedance spectroscopy ... 145
A.VII. Mechanisms of radical polymerization ... 147
References ... 147
R
ESUME... 148
S
UMMARY... 149
1
G ENERAL INTRODUCTION
Global warming, pollution and geopolitical concerns are among the problems connected with the dependence of modern societies on fossil fuels. Efforts are being made around the world in order to fight against these issues. In that perspective, the European Council of 11 and 12 December 2008 definitively adopted the European plan on climate change involving the 20-20-20 targets: by 2020, reduce by 20% the emissions of greenhouse gases, increase by 20% the energy efficiency in the EU and to reach 20% of renewables in total energy consumption in the EU [1].
To deal with the intermittent nature of renewable energies such as wind and solar power, Energy Storage Systems (ESSs) with high power and high energy densities have been developed.
Among them, supercapacitors are promising ESSs capable of managing high power rates compared to batteries (the power densities are 10-20 kW.kg
-1and ~1 kW.kg
-1respectively).
However, they are not able to store the same amount of charge as batteries (energy densities are
~ 1-15 Wh.kg
-1and ~100-150 Wh.kg
-1respectively). Consequently, supercapacitors are suitable for applications in which power bursts are needed but high energy storage capacity are not required.
Due to their properties, supercapacitors, are often associated to batteries in order to increase their lifetime by insuring the peak of demand that impair batteries. This couple [battery/supercapacitor] is of particular interest in transport and its use is spreading all over the world. For example, the Group Bolloré produces the “Bluecar”, part of the Autolib’ carsharing in Paris since 2011. It is a 100% electric vehicle that possess a 30kWh lithium polymer battery coupled to a supercapacitor, that can run for 250km without charging. In the same perspective of producing all electric vehicles, Bolloré produces the Bluetram, the Bluebus or the Blueboat [2].
Buses equipped with supercapacitors are also expanding in China. They charge at bus stops while passengers are getting on and off the bus. Another advantage of supercapacitors is that the energy released during braking of trains or racing cars can be stored and then released when a power burst is needed. That operation can be performed for a high number of charge/discharge as their lifetime is extremely high, with up to a million cycles without a decrease of their performances.
The general context of this thesis is governed by Thales Avionics, which seeks the replacement of
electrolytic capacitors by supercapacitors in planes. Indeed, as the specific energy of
supercapacitors is higher than that of electrolytic capacitors, at equivalent performances, the
volume and weight occupied by supercapacitors can be much smaller than the one of electrolytic
2 as:
Safety (no leakage, use of green and thermally stable electrolytes)
Broad operating temperature range (from -50°C to 100°C)
Resistance to vibration
This thesis has been focusing on the two first requirements, i.e the elaboration of safe electrolytes, with good thermal and electrochemical stabilities from -50°C to 100°C. Ionic liquids (ILs) are candidates that perfectly match these properties. Indeed, their extremely low volatility renders them safer than electrolytes based on organic solvents. Moreover they have wider electrochemical stability windows (4-6V) than aqueous electrolytes (~1V) or electrolytes based on salts in organic solvents (~2.7V).
However, ILs exhibit high viscosities and their melting points lie within the desired temperature operating range. Supercapacitors power performances rely on the ability of ions to move quickly to the electrodes upon charging. It is therefore necessary to decrease ILs’ viscosities to allow better ion mobility. To that purpose, addition of an organic solvent upon ILs would lead to a decrease of the viscosity, as well as a decrease or supression of the melting temperature, hence extending the operating conditions down to lower temperatures.
The first chapter is devoted to a state–of-art of supercapacitors. A brief history of their development and applications will be presented. Then, its individual parts (electrode material, separator and electrolyte) will be described. Since this thesis has been focused on supercapacitors working over a wide temperature range, and that designing new electrolytes is the best way to achieve this goal, it was decided to orient our work toward electrolytes based on ionic liquids/organic solvent mixtures. Therefore, a bibliography on ionic liquids and organic solvents was established and will be presented. It allowed us to select a category of ionic liquids:
aprotic ionic liquids (AILs), and an organic solvent: -butyrolactone.
The second part of this work will consist in choosing a selection of three ionic liquids as electrolytes among AILs. Then, the thermal behavior as well as the physico-chemical properties such as viscosity and ionic conductivity of neat ILs and ILs/organic solvent mixtures will be determined from -50°C to 100°C. They will also be characterized electrochemically in this temperature range in order to determine their electrochemical stability window.
The third part of this work will be focused on the performances of supercapacitors based on bucky
paper single wall carbon nanotubes (BPSWCNT) electrodes and ILs or ILs/organic solvent
electrolytes. Classical ageing test will also be performed.
3
device, the fourth and last part of this work will be devoted to the elaboration of solid-state supercapacitors. The synthesis and physical characterization of gel electrolytes will be detailed.
They will be constituted of a Nitrile Butadiene Rubber / Poly(ethylenoxide) semi-interpenetrating polymer network retaining an ethyl-methyl imidazolium bistrifluoromethansulfonylimide/
-butyrolactone electrolyte.
4
C HAPTER I: B IBLIOGRAPHY
5
I. Supercapacitors
I.1. From capacitors to supercapacitors
The first capacitor was invented in 1746 by Pieter van Musschenbroek at the University of Leyden in Holland. The “Leyden jar” (Figure 1) consists of a glass jar half-filled with water, coated inside and outside with a thin layer of tin or silver foil, and usually a metal wire or chain is driven through a cork in the top of the jar. The glass acts as a dielectric. The outer foil is grounded while the inner foil and can be charged through the chain with an electrostatic generator. Once charged, the jar can produce a strong electrical discharge by connecting the brass rod to the outside tin foil.
Figure 1: Schematic of the Leyden Jar [3]
Benjamin Franklin improved the Leyden jar by replacing the jar by flat glass, and years later
Michael Faraday contributed to the development of capacitors by trying to store unused electrons
produced during the experiment. His work led to the first usable capacitor made from large oil
barrels, and his achievements in the field of electricity lead to the use of “Farad” as the unit of
capacitance. One Farad is defined as the capacitance of a capacitor across which, when charged
with one coulomb of electricity, there is a potential difference of one volt, knowing that one
coulomb is equal to the amount of charge ( 6.241×10
18electrons) produced by a current of one
ampere (A) flowing for one second, 1C = 1 A.s.
6
I.2. The Electrochemical Double Layer (EDL) model and comparison to capacitors
Conventional capacitors are composed of two electron-conducting plates, separated by a dielectric, i.e an insulator that can store energy by becoming polarized such as glass, ceramic, plastic film or paper. When a difference of potential is applied between the plates, an electric field develops across the dielectric and the positive charges accumulate on one plate (Q+) and the negative charges accumulate on the other one (Q-) (See Figure 2).
Figure 2: Schematic of charged conventional capacitor
The difference of potential between the electrodes is the voltage (V). The ratio of the charge Q (Coulomb) to the voltage gives the capacitance (Farad) value of the capacitor as shown in Equation 1:
= Equation 1
The capacitance also depends on the surface area of the plates as well as the thickness of the dielectric, according to the following equation:
= Equation 2
Where C (F) is the capacitance, A the area of the plates (m²),
0the vacuum permittivity (
0=8.854.10
-12F.m
-1) and
rthe relative permittivity of the dielectric material, and d (m) the distance between the plates.
Electrochemical double layer capacitors (EDLCs) are often compared to conventional capacitors
because they both rely on electrostatic energy storage. More than that, ELDCs behave like two
capacitors in series: one capacitor for each electrode/electrolyte interface. In the equivalent circuit
presented in Figure 3, each capacitor is represented by a capacitance (C
DL) in parallel with a
resistance (R
i). Two other resistances are involved: the ionic resistance of the electrolyte Re, and
the interface resistance between electrodes and current collectors Rc.
7
When a difference of electric potential is applied between the electrodes, electrons in the negatively polarized electrode are balanced by an equal number of positive cations at the electrode/electrolyte interface, while the holes stored at the positively polarized electrode are electrically balanced by anions.
Figure 3 : Representation of the equivalent circuit of an EDLC (left). The equivalent series resistance (ESR,
is the sum of the resistances involved in the device: ionic resistance of the electrolyte Re, leakage current R
land the interface resistance between electrodes and current collectors Rc. Representation of a charged state symmetric EDLC (right).
For a closer look at the double layer, it is worth mentioning the study of the electrochemical double layer concept by electrochemists. In 1853, Helmholtz [4] defined the double layer (DL) as a molecular dielectric that electrostatically stores charge. It is composed of the layer of positive or negative charge of the electrode, and the layer of adsorbed ions of opposite charge on the electrode. Then Gouy and Chapman [5],[6] created a model that takes into account the distribution of ions close to the adsorbed layers, and called it the diffuse layer. In 1924, Stern [7]
improved this model by associating Helmholtz and Gouy-Chapman models, as well as the finite size of ions (Figure 4).
Figure 4: From left to right: Helmholtz, Gouy-Chapman, and Stern model where Ψ is the potential and Ψ
0the electrode potential [8].
C
dl+C
dl-R
l+R
l-R
eR
cR
c8
The capacitance of the double layer (C
DL) can be represented as the equivalent capacitance of two capacitors in series, C
Sfor the Stern layer and C
Dfor the diffuse layer. The capacitance C
DLis given by Equation 3:
= + Equation 3
Similarly, double layers on both electrode/electrolyte interfaces of a supercapacitor are equivalent to two capacitors in series, and the capacitance of the entire system can be expressed according to Equation 4:
= + Equation 4
Where C
DL+, C
DL-and C are the capacitance (F) of the positive electrode, the negative electrode, and the resulting device, respectively.
As for a conventional capacitor, the capacitance of each double layer can be written as C=(
r.A)/d, where
ris the relative permittivity of the dielectric electrolyte, d is the effective thickness of the Helmholtz double-layer (i.e molecular size, a few Angstroms) and A is the surface area. The very small d values account for the very high capacitance of EDLCs and the use of their superlatives names such as “Supercapacitors” or “Ultracapacitors”.
The use of specific gravimetric capacitance is generally found in the literature for symmetric systems, composed of electrodes similar by their composition, size and weight. The gravimetric capacitance of the single electrode, C
E(F.g
-1), is given by Equation 5
= . Equation 5
Where C
Eis the capacitance of a single electrode and m the total weight of active material on both electrodes.
I.3. Development of EDLCs
The first electrical device using the double-layer charge storage was reported in 1957 by H.I.
Becker of General Electric, but the invention of the device as we currently know is attributed to
Robert A. Rightmire, a chemist at the Standard Oil Company of Ohio (SOHIO). Since then,
SOHIO researches lead to many patents but in 1971 the company had to cut many long-term
development programs for a time because of debts. Nippon Electric Company (NEC) then
contributed to the development and commercialization of “Supercapacitors” in 1978 under license
from SOHIO. Initially, they were used as back-up power devices for volatile clock chips and
complementary metal-oxide- semiconductor (CMOS) computer memories. One unique feature of
9
the NEC capacitor design was bipolar construction. NEC developed processes to stack six or eight cells in series in a bipolar arrangement and successfully sealed the entire device. This is important because this simple construction eliminates the need for cell interconnects. NEC reported development of much larger double-layer capacitors in 1991, using an activated carbon composite electrode. In the meantime, many companies emerged all around the world in order to develop EDLCs. Following a list of well-known EDLCs companies [9]:
Panasonic (1978, Japan). Panasonic manufactured ‘Goldcap” double layer capacitors in order to replace unreliable coin cell batteries used in memory back-up. A non-aqueous electrolyte was used in the cell construction and offered the advantage of higher unit cell operating voltage (6 cells in series for 5.5 V in NEC versus 3 cells in series for 5.4 V in Panasonic). In 1999, Panasonic introduced the well-designed
‘UpCap’ capacitor, rated at 2,000F and 2.3V for transport applications including Hybrid-Electric Vehicles (HEVs).
ELIT (1988, Russia): ELIT (former named as MP Pulsar) is the first company to develop asymmetric electrochemical capacitors, based on a nickel oxyhydroxide positive electrode, potassium hydroxide electrolyte, and an activated carbon negative electrode. Those devices were designed to power wheelchairs and children’s cars. In 1990 ELIT shifted to symmetric capacitors with potassium hydroxide electrolyte and carbon electrodes.
ECOND Corporation (1991, Russia). ECOND ‘PSCap’ are large capacitors used to start 3,000 horsepower diesel locomotive engines. They use bipolar construction with an aqueous electrolyte.
Equivalent series resistances of modules are typically in the milliohm range and module voltages up to 200 volts are common.
Maxwell (1991, California): Before 1991, Maxwell technologies had developed a broad line of high- voltage capacitors used in high-energy-density applications like laser flash-lamp power supplies. Then, the company was awarded a contract by the U.S Department of Energy (DoE) and Maxwell had to orient researches toward required specifications. The key to their study was to reduce the electronic resistance by working on the shape and nature of the electrodes (aluminum-carbon cloth), as well as on the current collector. Those developments lead to the production of Bootscaps supercapacitors, from 5F cells, to 3,000F, 2.7V rated tubular cells.
Other manufacturers emerged with a variety of supercapacitors that offers energy densities ranging from
1 to 15 Wh.kg
-1and power densities up to 40 kW.kg
-1[10]. Among them : ESMA, ELTON (Russia),
CSIRO, CAP-XX (Australia), Nesscap (1998, Korea),Hosen Corporation and Nippon Chemicon, NCC
(1995, Japan) , Saft, Bollore Technologies (2001, France), Skeleton Technologies (Estonia) and
FastCAP Systems (U.S.A) [9].
10
The development of supercapacitors over the last 30 years has been focused on the increase of energy and power densities by studying asymmetric and symmetric capacitors with aqueous, organic or ionic liquid based electrolytes, as well as the good sealing of the packaging.
I.4. Comparison between different types of energy storage systems (ESS)
In 1968, D. Ragone suggested using a logarithmic diagram representing the specific energy (or pnergy density) (Wh.kg
-1) versus the specific power (or power density) (W.kg
-1) to compare the performance of batteries, and the use of the resulting Ragone plot (Figure 5) was latter extended to many energy storage devices such as capacitors, supercapacitors or fuel cells. For example, batteries are known to be devices containing a high energy density but having a low power density (they can deliver energy for a long time but they slowly charge and discharge): they lie on the top left of the plot. On the opposite, capacitors have a high power density but a poor energy density: they lie on the bottom right of the plot. The Ragone plot testifies to the wide variety of ESSs, which allows tailoring their use for all types of applications depending on their demand of high energy or power, but also assessing their complementary nature in hybrid equipment.
Figure 5: Ragone plot : Energy density (Wh.kg
-1) versus Power density (W.kg
-1) for various ESSs.
For a supercapacitor, the maximum stored specific energy (Wh.kg
-1) is given by Equation 6:
= . . Equation 6
11
where C(F) and m (kg) are the capacitance and the mass of the supercapacitor respectively, and V
max(V) is the maximum voltage that can be applied without deteriorating the electrolyte.
The normalization to the supercapacitor mass provides a basis for comparison with other devices.
The maximum specific power (W.kg
-1) also depends on the maximal applicable voltage and is given by Equation 7:
= . . ² Equation 7
where ESR () is the equivalent series resistance of the system i.e the sum of the resistances involved in the device: ionic resistance of the electrolyte, leakage current and the interface resistance between electrodes and current collectors.
As seen on the Ragone plot (Figure 5), supercapacitor performances are between those of batteries and capacitors, and offer a large amount of energy that they can deliver quickly.
Besides, they exist in many different types so they cover an expansive region of the Ragone plot and can be used for various applications.
I.5. Supercapacitor applications
Supercapacitors modules exist in different forms: cylindrical, prismatic (Figure 6), but also in different sizes, so they can be used for different applications. They usually complement a primary energy source that cannot repeatedly provide quick bursts of power, such as an internal combustion engine, fuel cell or battery. Besides, such association with supercapacitors extends the lifetime of these devices.
Figure 6 :Cylindrical (left) and prismatic (right) types of supercapacitors [11]
12 Following the main application fields for supercapacitors:
Trains and Hybrid-electric vehicles (HEVs): regenerative systems
In regenerative systems, energy is captured and re-used at a later time. The energy capture comes from the vehicle kinetic energy reconversion system (KERS) and is subsequently used during acceleration steps. These events are typically short in duration but very high in power, thus supercapacitors are particularly adapted to this kind of applications. Ex: racing car Formula 1 (2009), Toyota Prius, N700 series of the Shinkansen (Japan 2009), fourth generation TGVs (France, 2010), German ICE 3 trains (Germany, 2012) [12]
Cars: start/stop technology
Start/stop technology enables the engine in a vehicle to shut down when it is in a traffic jam or at a red light. As soon as the driver depresses the clutch or brake pedal, the system automatically restarts the engine. Ex: implementations in HEVs are made by Peugeot SA in e-HDi micro-hybrid technology.
Buses and Trams
Electric buses and trams have been put into use in different countries. Bolloré started the production of the BlueTram in 2014 in France. Equipped with 30 supercapacitor modules, these buses can charge for 90 seconds and then drive for 1.5km. More recently (July 2015) a bus equipped with CSRCAP supercapacitors from the Ningbo CSR New Technology company appeared in China, and can charge in ten seconds which allows driving for 5 km. The lifetime of those supercapacitors is close to 12 years and they can undergo a million charge/discharge.
Aeronautics:
In 2006, 16 supercapacitors were implemented on Airbus A380 airplane for the opening of emergency doors in case of power failure.
Wind turbine pitch control:
Supercapacitors are used in blade pitch systems and help increase reliability and stability to the energy grid. The pitch control system in a wind turbine is located in the rotor hub and controls the rotor blades. The orientation of the rotor blades influences how much wind energy is captured.
The main purpose for the pitch system is to orient the rotor blades in order to capture the maximum wind energy or to protect the turbine against high speed winds.
Forklifts and cranes:
Supercapacitors capture energy and provide power peaks to assist in lifting operations and ease
the stress on the battery pack which runs the forklift.
13
I.6. Components of supercapacitors
Electrodes materials
Supercapacitors can be symmetrical, asymmetrical (two different electrode materials), hybrid (i.e one of the electrodes is similar to an EDLC electrode and the other is a battery-like electrode), or they can also rely on pseudo-capacitance (Figure 7). Most of commercial supercapacitors are symmetrical and based on activated carbon while the others are still at stage of research. Hybrid systems and pseudo-capacitors are interesting because they have a higher energy density than EDLCs which rely only on a capacitor behavior. However, faradaic reactions involved in those devices are not entirely reversible and limit their lifetime.
Figure 7 : Different types of supercapacitors and the nature of their electrodes
The most common materials used for supercapacitor electrodes are activated carbon, carbon nanotubes and graphene. All of these materials have different advantages and drawbacks, and this is why it can also be interesting to combine them [13]. Ideal electrode materials have a large surface area, a good electronic conductivity, and optimized pore size as well as pore distribution.
Main features of these materials are presented below:
Activated carbon (AC)
Activated carbon is the most widely used active material for supercapacitor electrodes due to its
high surface area (up to 3000 m².g
-1) and relatively low cost. They are most often obtained from
coconut shells woods, fossil fuel and their derivative or even polymers, by performing a heat
treatment under inert atmosphere (carbonization) and then activation (oxidation treatment to
create porosity). It is possible to control partially the surface area obtained by modifying the
14
oxidation process, which can be physical (heating treatment under oxidizing atmosphere) or chemical (KOH, NaOH, K
2CO
3…) [14]. However, the pore size distribution is much dispersed and many pores are too narrow (micropores, <2nm) to allow electrolyte ions inside of them: the surface area of AC is underused. Still, the great surface area of AC leads to very high capacitances (up to 300. F.g
-1[15]) and consequently high energy densities. To make the electrodes, it is common to mix AC with carbon black to improve the electron conduction, and to use a binder such as PTFE [16].
Graphene
Graphene is one-atom thick sheet made of sp² bonded carbon atoms in a polyaromatic honeycomb crystal lattice. It is the basic structural element of other allotropes such as graphite, charcoal, carbon nanotubes and fullerenes. It was first observed in 1962 but it is only in 2004 that it could be isolated and characterized by A.Geim and K.Novoselov [17]. This work resulted in the two winning Nobel Prize in physics in 2010. The outstanding properties of electrical conductivity as well as chemical and thermal stability made graphene attractive in the field of semiconductor, electronic and of course energy storage devices such as batteries and supercapacitor. However, graphene sheets tend to re-stack because of - interactions between the layers, which lead to a decrease in the surface area and the capacitance of the system. Consequently, graphene has been mixed with different materials such as metal oxides [18], polyaniline[19], polypyrrole[20] or carbon nanotubes [21] in order to limit the stacking. In the same idea, Y.B. Tan et al.[22] and Q.
Ke et al. [23] published a review on graphene for supercapacitor applications.
Ningbo CSR New Energy Technology, a subsidiary of the Chinese company CSR Zhuzhou Electric Locomotive and Skeleton technology are working on the development of graphene based supercapacitors [24].
Carbide derived carbon (CDC)
CDCs are prepared by high-temperature extraction of metals from carbides such as TiC or SiC serving as precursors. The most common methods for CDC production are high-temperature chlorination or vacuum decomposition [25][26]. They are interesting for supercapacitor applications because they allow a fine-tuning of porous network and a better control than AC over surface area (S
A~2000m².g
-1) or functional groups [27]. For example, the pore size usually increases with an increase of temperature treatment, which is generally between 1000°C (carbonization temperature) and 1300°C (the structure collapses for higher temperatures).
Regarding supercapacitors performances, the capacitance depends on the CDC structure
(usually within the range 70-220 F.g
-1) [25][28] and the applicable rate depends on starting
carbide. CDC can be adapted for high energy or high power applications by changing the
synthesis temperature. Skeleton Technologies produces also supercapacitors based on CDC
electrodes.
15 Carbon nanotubes (CNTs)
Carbon nanotubes can be found under different forms: single wall (SWCNT) [29], multi-wall (MWCNT) [30] or vertically aligned (VACNT) [31]. They are prepared by catalytic decomposition of certain hydrocarbons like ethylene, toluene and only their external surface area is accessible to the electrolyte ions [32][33]. The surface area is between 250 and 400m².g
-1and the pore size distribution is controlled, with a majority of mesopores (2-50nm). The specific capacitance (20- 80F.g
-1) [16] is rather low compared to AC mainly because of a difference in surface area and also the hydrophobic property of CNTs. It is possible to increase the capacitance to about 130F.g
-1by chemical or heating treatments: it increases the surface area and creates functional groups that increase the hydrophilicity or even participate to pseudo-capacitance [14][34][35].
However, if the conditions of temperature or acidification are too harsh it can damage the nanotubes. CNTs can be shaped into electrodes without the use of a binder and therefore allows high power densities 20 kW.kg
-1in potassium hydroxide [36]. The American company FastCap Systems is currently developing supercapacitors based on VACNTs [37].
Onion-like carbon
Onion-like carbons (OLCs) are quasi-spherical nanoparticles with diameter of 6-7 nm, consisting of concentric graphitic shells, and were first produced in 1994 by Vladimir Kuznetsov by vacuum annealing of nanodiamond precursors [38]. Their average specific area is close to 500m².g
-1, and this surface is fully accessible to ion adsorption because there is no porous network inside the particles. Carbon onions debuted as a material for supercapacitors in 2006-2007 in both aqueous and organic electrolytes. A few years later, D. Pech et al. [39] studied micro-supercapacitors, produced by the electrophoretic deposition of a several–micrometre-thick layer of nanostructured carbon onion. This process does not require the use of an organic binder. They showed that such systems lead to very high power performances (close to 1kW.cm
-3, and roughly ten times higher than for activated carbon), certainly because ions can easily access the active material. However, the gravimetric capacitance is about one-third that of activated carbon.
Main features of carbon materials used in commercialized supercapacitors are presented in
Figure 8, and newest supercapacitors on the market and their data are available in Table 1.
16
Figure 8 : Different carbon material used for supercapacitor applications and their main features [38][40].
Table 1 : Recent developments in supercapacitors
Company Electrode type Capacitance
(F) Applicable
voltage (V) Energy density
(Wh.kg
-1) Power density (kW.kg
-1) Ningbo CSR New
Energy Technology
Graphene and
AC 12 000 3.0 11.7 19.0
Ningbo CSR New Energy
Technology
Nano-hybrid
graphene 30 000 2.8 21.0 2.0
Skeleton
Technologies CDC 4 500 2.9 9.6 19.5
Maxwell
BCAP3400 unspecified 3400 2.85 7.4 14
Maxwell K2 series
unspecified 3000 3 3.75 16
Values provided by the websites of the three different companies
17 Separator
The separator is a physical barrier between the two electrodes of the supercapacitor with a dual-acting of preventing electrical shorting and letting ions move freely between the electrodes. It can be a gelled electrolyte [41][42], a microporous polymeric film (polypropylene, polytetrafluoroethylene) or other porous inert material, such as cellulose, filled with electrolyte.
Properties such as thickness, wettability, porosity and thermal or electrochemical stability are vital in maintaining a low ESR.
Many polymeric-based separators have been developed and are now commercially available:
Cellulose-based separator (paper)
Glass-fiber-based separators: fibers size:1-4 µm, porosity: 70-90%, thickness: >30µm. This type of separator is useful for devices that undergo cycling at extreme temperatures.
Porous propylene films: Ex: Celgard (See Figure 9) developed for Li-ion applications, but is not porous enough to maintain a low ESR in supercapacitors
Polytetrafluoroethylene (PTFE) Ex: Gore (See Figure 9)
Polyvinylidene fluoride (PVdF): porosity ~80%, good mechanical properties
Polyimide for high temperature applications, expensive
Polyamide-based porous films with TiO
2for higher heat resistance
Thermoplastic resin and pulp fiber: excellent mechanical strength in addition to liquid permeability, expensive.
T.L.Wade [43] carried out an interesting work on supercapacitor separators in order to evaluate the effect of their structural features on supercapacitor performances. Those features are the pore size, pore size distribution, porosity, thickness and tortuosity. Four different materials were selected: polypropylene, cellulose, polyethylene and polytetrafluoroethylene.
Figure 9 : SEM images of commercial separators created using a variety of materials: Celgard 2500 (Polypropylene)
(top left), NKK TF40 (Cellulose) (top right), Solupor 14P01A (Ultrahigh Molecular Weight Polyethylene) (bottom left),
Gore 11367985-3 (Polytetrafluoroethylene) (bottom right).
18 They conclude that:
The separator is a major contributor to the resistance of high power supercapacitors, causing greater than 30% of the total resistance for the four commercial separators investigated (Figure 9).
The supercapacitor resistance is directly proportional to the thickness while being inversely proportional to the porosity of the separator. Pore size or pore size distribution have no effect on the resistance.
Supercapacitor resistance is a function of voltage.
Electrolytes
Electrolytes used in supercapacitors are aqueous, organic, or liquid salts (commonly known as room temperature ionic liquids). The two main criteria for the selection of an electrolyte are the electrochemical stability window and the ionic conductivity. The first is important to maximize the specific energy values, while the second is correlated to the ESR and therefore has a major influence on the specific power. It is also important to have a high ion concentration (usually higher than 0.2mol/L) in order to avoid depletion problems during the charge of the supercapacitor [8].
Aqueous electrolytes
Aqueous electrolytes are generally acid-based (H
2SO
4) or alkali (KOH) and exhibit the highest conductivities among electrolytes (up to 10
3mS.cm
-1), giving a high power performance to the system. However, the narrow electrochemical stability window (EW) of the water (EW=1.23V at neutral pH) limits the applicable voltage to 1V, which is the lowest EW found among electrolytes and limits both the energy density and the power density. However, Khomenko et al. [44]
demonstrated that it is possible to increase the operating voltage up to 1.6V for H
2SO
4electrolytes by using different optimized carbons as positive and negative electrodes, and/or balancing the mass of the electrodes. The corrosion of current collectors usually made of Aluminum alloys leads to the development of neutral pH electrolytes that would prevent such deterioration.
Organic electrolytes
Organic electrolytes are composed of salts in organic solvents. The main advantage of these
electrolytes compared to aqueous ones is their wider electrochemical stability window, close to
2.7V. Nevertheless, they exhibit an higher ESR and a lower ionic conductivity, which lead to a
reduced power capability. Capacitance is also generally lower than for aqueous electrolytes
because of lower concentrations and wider ionic radius. The most widely used solvents are
acetonitrile and propylene carbonate, and classical salts are tetraethylammonium
tetrafluoroborate (TEABF
4) or tetrabutylammonium hexafluorophosphate (TBAPF
6). Acetonitrile
19
leads to good performances but it is toxic and its low boiling point (82°C à 760mmHg) limits the maximum operation temperature to about 70°C. Ue et al. [45] classified 0.65M TEABF
4/organic solvents solutions depending on their viscosity, ionic conductivity, phase transition temperatures and electrochemical stability (Table 2).
Table 2 : Physical properties (dielectric constant (
r), viscosity ()), melting temperature (Tm) and boiling temperature (Tb), and electrolytic conductivities () of common organic solvents. Limiting reduction (Ered) and oxidation (Eox) potentials of their organic liquid electrolytes containing 0.65 mol.L
-1TEABF
4at 25°C.[45],[46]
Intrinsic properties of solvents TEABF
4solutions
Solvents
rTm Tb Ered Eox
(°C) (°C) mPa.s) mS.cm
-1 (V vs.SCE) Propylene carbonate
(PC)
65 -49 242 2.5 10.6 -3.0 +3.6
Butylene carbonate (BC)
53 -53 240 3.2 7.5 -3.0 +4.2
-Butyrolactone (GBL)
42 -44 204 1.7 14.3 -3.0 +5.2
-Valerolactone (GVL)
34 -31 208 2 10.3 -3.0 +5.2
Acetonitrile (ACN)
36 -49 82 0.3 49.6 -2.8 +3.3
Glutaronitrile (GLN)
37 -29 94 5.3 5.7 -2.8 +5
Adiponitrile (ADN)
30 2 108 6.0 4.3 -2.9 +5.2
Methoxyacetonitrile (MAN)
21 -35 120 0.7 21.3 -2.7 +3.0
3-methoxypropionitrile (MNP)
36 -57 165 1.1 15.8 -2.7 +3.1
Sulfolane (TMS)
43 28 120 10 2.9 -3.1 +3.3
Dimethylsulfoxide (DMSO)
47 19 189 2 13.9 -2.9 +3.5
Trimethylphosphate (TMP)
21 -46 197 2.2 8.1 -2.9 +3.5
In this table we can see that several solvents combine desired properties of a wide liquid range
temperature, good ionic conductivity and wide electrochemical stability window. Among them,
butylene carbonate, -butyrolactone and -valerolactone appear to be very promising with ionic
20
conductivities close to 10mS.cm
-1, electrochemical windows wider than 7V and at liquid state over temperature range wider than [-40°C, 200°C].
Ionic liquids (ILs)
The attraction of ILs in energy storage applications is due to numerous desired properties such as:
A high thermal stability that is correlated to a wide liquidus range: unlike molten salt composed of small ions, ILs ions often have large and asymmetric shapes. As a result, Coulombic interactions are weaker in the range of their action. Moreover, when cations are associated to charge-delocalized anions, it is difficult for the system to acquire a stable ordered crystal structure [47].
A low volatility which improves the safety of electrochemical devices: electrostatic interactions between ions strongly keep them together, preventing them from forming ions pairs that can enter in vapour phase. Thus, the boiling point of ILs is often higher than their decomposition temperature, Td > 200-300°C.
A wide electrochemical window (close to 5V) which increases the device efficiency.
The “green” label. They are considered as green solvents for their ability to be recycled almost indefinitely with no or minimal use of volatile organic compounds. Most products made in ionic liquids can be distilled off, in the case of small molecules, or extracted with water or hydrocarbon solvents [47]. However, although ILs based on fluoride anions are known to be water-stable [48], they can decompose under conditions used for their preparation or during acidic reactions, releasing toxic and corrosive HF[49][50]. Thus, new fluorine-free ionic liquids have been investigated [51][52].
Our work is entirely based on the use of ILs and ILs/organic solvents as electrolytes for supercapacitor applications over a wide temperature range. Therefore, the following part of this chapter is devoted to the development of ILs over the last century and its use in different applications, and particularly in supercapacitors. More specifically, the ions organization in bulk and at the interface with electrodes will be detailed.
II. Ionic liquids
II.1. Brief history of ionic liquids
The interest toward ionic liquids is relatively recent but their discovery happened around a
century ago. The most popular definition is “salts with a melting temperature below 100°C”. It was
first brought up by P. Walden in his paper on ethylammonium nitrate (EAN) [53], and then it was
codified in a NATO workshop in Crete in 2000.Many publications keep this definition in spite of the
criticized decision to arbitrary choose the boiling temperature of the water as the melting temperature
for ILs.
21
N N
The development of ionic liquids is divided in three generations, summarized in Table 3:
Table 3: Development of ionic liquids
Year Researchers Molecule Properties
1914 P.Walden[53] (EtNH
3+, NO
3-) ethylammonium nitrate
Tm=12°C
Sensitive toward air and water
First generation of ionic liquids 1948 F. Hurley and
T. Wier[54]
AlCl
4-ButylPyridiniumchloroaluminate
Sensitive to hydrolysis, release hydrochloric acid with a bad impact on the process and the environment
1978 B.Osteryoung, Hussey [55][56]
AlCl
4-Tetraalkylammoniumchloroaluminate
Sensitive to hydrolysis, release hydrochloric acid with a bad impact on the process and the environment
Second generation of ionic liquids 1982 Wilkes AlCl
4-1-ethyl-3-
methylimidazolium chloroaluminate
Cation hydrolytically stable
1992 Wilkes, Zawarotko
[51][52] 1-ethyl-3-methylimidazolium
with tetrafluoroborate (BF
4-), hexafluorophosphate (PF
6-), sulfate (SO
4-) and nitrate (NO
3-)
Anions stable toward water.
However long term exposure to humidity can affect their
physico-chemical and
electrochemical properties, and anions can decompose releasing toxic and corrosive hydrogen fluoride [49][50].
1992 Cooper and O’Sullivan
trifluoromethanesulfonate (CF
3SO
3-) methanesulfonate (CH
3SO
3-) and tris-
Stable in aqueous medium
N N