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LOW CYCLE FATIGUE OF BINARY Al-Li ALLOYS : III-COALESCENCE OF δ’ PRECIPITATES IN FATIGUE : X-RAY LOW ANGLE SCATTERING
INVESTIGATION
Y. Brechet, F. Livet
To cite this version:
Y. Brechet, F. Livet. LOW CYCLE FATIGUE OF BINARY Al-Li ALLOYS : III-COALESCENCE OF δ’ PRECIPITATES IN FATIGUE : X-RAY LOW ANGLE SCATTERING INVESTIGATION.
Journal de Physique Colloques, 1987, 48 (C3), pp.C3-717-C3-719. �10.1051/jphyscol:1987383�. �jpa- 00226614�
JOURNAL DE PHYSIQUE
C o l l o q u e C3, s u p p l 6 m e n t au n 0 9 , Tome 48, s e p t e m b r e 1987
LOW CYCLE FATIGUE OF BINARY A1-Li ALLOYS: 111-COALESCENCE OF
6' PRECIPITATES IN FATIGUE : X-RAY LOW ANGLE SCATTERING INVESTIGATION
Y. BRECHET and F. LIVET
Laboratoire de Thermodynamique et Physico-Chimie
Metallurgiques, ENSEEG, Domaine universitaire, B.P. 75, F-38402 Saint-Martin-d'HBres Cedex, France
ABSTRACT
A 1 2 . 5 w t % L i b i n a r y a l l o y s w i t h s m a l l 6 ' p r e c i p i t a t e s ( R m 1 0 1) were
c y c l i c a l l y d e f o r m ~ d i n t o r s i o n a t c o n s t a n t a p p l i e d s t r a i n a m p l i t u d e AE , w i t h t h e same s t r a i n r a t e " . The s i z e o f ' p r e c i p i t a t e s was measured b e f o r e and a f t e r f a t i g u e by X r a y low a n g l e s c a t t e r i n g . We have shown by t h i s method t h a t a n enhanced c o a l e s c e n c e t a k e s p l a c e d u r i n g f a t i g u e .
I t i s concluded t h a t t h e b e h a v i o u r o f 6 ' p r e c i p i t a t e s d u r i n g f a t i g u e is governed by two competing phenomena : t h e d i s s o l u t i o n induced by s h e a r i n g , and t h e c o a l e s c e n c e induced by s u r s a t u r a t i o n o f p o i n t d e f e c t s produced by f a t i g u e .
INTRODUCTION
The b e h a v i o u r o f 6 ' p r e c i p i t a t i o n r e l a t e d t o p l a s t i c l o c a l i z a t i o n h a s been s t u d i e d i n p a p e r 11. The p u r p o s e o f t h i s p a p e r is now t o i n v e s t i g a t e t h e a v e r a g e b e h a v i o u r o f t h i s second p h a s e i n a l l o y s s u b m i t t e d t o t o r s i o n c y c l i c l o a d i n g a t room t e m p e r a t u r e ( t h e macroscopic r e s u l t s o f t h i s mechanical t e s t i n g a r e t o b e found i n p a p e r I ) .
P l a s t i c s t r a i n i n g is known t o produce an e x c e s s i n p o i n t d e f e c t s ( 1 ) and t h e r e f o r e t o enhance d i f f u s i o n of s o l u t e atoms. The 6 c o a r s e n i n g is known t o f o l l o w ( 2 , 3 ) v e r y a c c u r a t e l y a L i f s c h i t z S l y o s o v Wagner k i n e t i c s ( 4 ) one e x p e c t s p l a s t i c f a t i g u e t o i n c r e a s e t h e r a t e o f p r e c i p i t a t e c o a r s e n i n g ( 5 , 6 ) .
MATERIALS and EXPERIMENTAL PROCEDURE
The e x p e r i m e n t s were c a r r i e d o u t on t h e same a l l o y s used f o r mechanical t e s t i n g ( p a p e r I ) b e f o r e and a f t e r f a t i g u e . The A12.5% w t L i a l l o y s were h e a t t r e a t e d a t 100°C d u r i n g l h (sample A ) l h 3 0 (sample B) 2h00 (sample C) 8h00 ( s a m p l e D ) . The f a t i g u e t e s t s were performed till r u p t u r e a t a p p l i e d s t r a i n a m p l i t u d e i n t o r s i o n of 0.3%, 0.5% and 0.8%. The s t r a i n r a t e was k e p t c o n s t a n t from an a m p l i t u d e t o a n o t h e r o n e , s o t h a t t h e p e r i o d had t o b e changed. F o r each t e s t t h e s t r e s s a m p l i t u d e and t h e number o f c y c l e t o r u p t u r e ( t a b l e 1 ) were measured.
The r a d i i of 6 ' p r e c i p i t a t e s were t o o s m a l l t o b e a c c u r a t e l y measured by T.E.M. b u t were i n v e s t i g a t e d by s m a l l a n g l e X Ray s c a t t e r i n g .
I n t h e s m a l l a n g l e X Ray a p p a r a t u s a copper s o u r c e ( h = 0.1542nm) h a s been u s e d , w i t h a N i f i l t e r t o e l i m i n a t e t h e K p a r a s i t i c r a d i a t i o n . Our beam had a p o i n t f o c u s geometry. S c a t t e r i n g i n t e n s i t y was c o l l e c t e d on a p o s i t i o n s e n s i t i v e d e t e c t o r I3 i n t h e q ( = 4 IT s i n fi ) r a n g e from 0.15 t o 6nm-I s p e c t r a were r e c o r d e d and t r e a t e d by a S o l a r minicomputer. C a l i b r a t i o n o f t h e e x p e r i m e n t h a s been done by c a r e f u l measurements o f t h e beam i n t e n s i t y w i t h N i f i l t e r s . C o r r e c t i o n s were a p p l i e d f o r background, b r e h m s t r a h l u n g , sample a b s o r b t i o n and g e o m e t r i c a l e f f e c t s .
RESULTS
The a v e r a g e r a d i u s was e s t i m a t e d from t h e maxima o f t h e c u r v y $ I ( ~ ) and o f q I ( q ) . The f a t i g u e t e s t s were performed a t a s t r a i n r a t e 6 = 10- 3 . The mean
a m p l i t u d e i n s t r e s s was t a k e n t o be e q u a l t o t h e a r i t h m e t i c mean between maxjmum s t r e s s a m p l i t u d e and s t r e s s t o f a i l u r e ( c f p a p e r I ) ( t o t a k e i n t o a c c o u n t t h e l i g h t s o f t e n i n g ) .
Article published online by EDP Sciences and available at http://dx.doi.org/10.1051/jphyscol:1987383
C3-718 JOURNAL DE PHYSIQUE
TABLE 1 gives the average radius before and after fatigue for each sample
I heat I strain ]mean stress1 Number of I Lasting of I average radius of I
1 treatment 1 amplitude I amplitude I cycles to I the test 1 6 'precipitates ( A ) I
1 4 E /2 1 A 0 /2 1 failure / I
A lbefore fatigue1 I R o = 8 . 5
0.3% 194.5MPa 1 1430 1 17160s I R =13.5
I
I A l I
R = 11
B before fatigue1 I I I R o = 8
1
B/
0.3% 189.5MPa 1 4050 1 4 8 6 0 0 s I R = 1 5 I510 1 10200 S R = 13
I
I B
1
C lbefore fatigue1 I 1 I R o = 7
( 38160 s 1 R = 16 I
C 0.3 % 1 90.5 MPa 1 3180
D before fatigue R = 10
I
1
0.3% 193.5MPa/
3590/
43080s/
n 0 = 1 71 0.5% 1116 MPa 1 290 1 5800s / R =13.5 I I 0.8% 1138 MPa 1 90 1 2880s I R =10.5 I
I
DISCUSSION
One can first notice that the relevant parameter to characterize the coalescence under fatigue is the lasting of the test more than the amplitude of straining. The coalescence observed is realy a plastic deformation effec whith an
7' 2 -1 estimation of the diffusion coefficient at room temperature of D = 5.10-' 'm S (I), the maximum coalescence which would have been expected du 'ng a time t = 50000 s (the most lasting fatigue test) would have been of (3) 1.7 lo-'%, which is far under the observed coalescence during fati ne can have an order of magnitude of the enhanced coalescence by plotting F:? :R versus t (which would be a straight line in a LSW kinetics) (figure 1).
A:A FIGURE 1
0:.
C:o 0:.
the estimation of the slope gives low3' m3sd1 : the coalescence which has taken place during fatigue is of the same order fXt magnitude of the one which would have taken place with a diffusion coefficient D 6 orders of magnitude larger than the room temperature diffusion coefficient.
This order of magnitude of the ratio _of fatigue created vacancy concentration
< C 7 over thermal equilibrium concentration C can be estimated (6) from the Meckin
E s t r i n model of p o i n t d e f e c t s p r o d u c t i o n / I / / , assuming t h a t dominant s i n k s f o r v a c a n c i e s a r e d i s l o c a t i o n s /7/8/ one g e t s
< C 7 = -6 + O . I ( E . A , ~ . ~ ~ )/(2D,.ll )
b e i n g t h e d e n s i t y of d i s l o c a t i o n s , y t h e s h e a r modulus, Do t h e d i f f u s i o n c o e f f i c i e n t f o r v a c a n c i e s a t room t e m p e r a t u r e .
A u m e r i c a l e s t i m a t i o n 1 a d s t o $C>D 10-19 t o lo-*'. A t mom t e m p e r a t u r e
ED therefore<C)/C w10+' t o 10-
.
h e v a c a n c i e s c r e a t e d by f a t i g u e a r e f a r mose numerous t h a n t h e The p l o t R~ - t R 3 ermal ones. as a f u n c t i o n of t can g i v e an i d e a of t h e o r d e r o f magnitude o f t h e f a t i g u e Oinduced c o a l e s c e n c e a t room t e m p e r a t u r e , b u t one cannot e x p e c t a t r u e LSW k i n e t i c s because o f t h e r e d i s o l u t i o n phenomenon s t u d i e d i n p a r t 11.The r e p e a t e d s h e a r i n g o f p r e c i p i t a t e s by d i s l o c a t i o n s l e a d s t o a r e d i s s o l u t i o n o f p r e c i p i t a t e s i n s l i p bands, and t h e s m a l l e r t h e p r e c i p i t a t e s a r e , t h e sooner t h e y w i l l be s h e a r e d enough t o d i s a p p e a r ( / 7 / ) . T h e r e f o r e t h i s mechanism adds a new d r i v i n g f o r c e i n t h e c o a l e s c e n c e p r o c e s s which f a v o u r s t h e l a r g e p r e c i p i t a t e s a t t h e expense o f t h e s m a l l ones : t h i s d r i v i n g f o r c e , d i f f e r e n t from t h e i n t e r f a c i a l energy r e d u c t i o n which r u l e s t h e LSW k i n e t i c s c a n be expected t o change n o t o n l y t h e speed o f t h e c o a l e s c e n c e p r o c e s s b u t a l s o t h e power law i t s e l f .
CONCLUSION
The behaviour o f 6 ' p r e c i p i t a t e s under f a t i g u e a p p e a r s t o be c o n t r o l l e d by two c o m p e t i t i v e phenomena : t h e r e p e a t e d s h e a r i n g which l e a d s t o a d i s s o l u t i o n o f p r e c i p i t a t e s ( p a r t 11) and t h e f a t i g u e induced c o a l e s c e n c e which makes them grow. On t h e average t h e c o a l e s c e n c e p r o c e s s is dominant a s can be s e e n from X Ray d i f f r a c t i o n e x p e r i m e n t s , b u t t h e l o c a l i z a t i o n of p l a s t i c deformation i n i n t e n s e s l i p bands c r e a t e s r e g i o n s of t h e m a t e r i a l where t h e d i s s o l u t i o n p r o c e s s is dominant. I n t h e s e r e g i o n s , v a c a n c i e s c r e a t e d by f a t i g u e enhance t h e d i f f u s i o n o f l i t h i u m , and p r e v e n t t h e r e p r e c i p i t a t i o n i n t h e bands.
AKNOYLEDGMENTS
The a u t h o r s thank Aluminium Pechiney company f o r having provided t h e m a t e r i a l , and f o r f i n a n c i a l s u p p o r t o f one o f them (Y.B.).
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