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Hydrogen Diffusion and Trapping in Micro-Nanocrystalline Silicon

L. Lusson, P. Elkaim, A. Correia, D. Ballutaud

To cite this version:

L. Lusson, P. Elkaim, A. Correia, D. Ballutaud. Hydrogen Diffusion and Trapping in Micro- Nanocrystalline Silicon. Journal de Physique III, EDP Sciences, 1995, 5 (8), pp.1173-1184.

�10.1051/jp3:1995184�. �jpa-00249372�

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Classification Physics Abstracts

61.16D 61.50C 61.70N

Hydrogen Diffusion and lltapping in Micro-Nanocrystalline

Silicon

L. Lusson, P. Elkaim, A. Correia and D. Ballutaud

Laboratoire de Physique des Solides de Bellevue, CNRS, I place Aristide Briand, 92195 Meudon

cedex, France

(Received 20 January 1995, accepted 3 May1§95)

R4sum4. Des exp6riences d'exodiffusion sont r6alis4es

sur des 6chantillons de silicium d4- pos4s en couches minces par pulv4risation cathodique, cristallis4s par recuit thermique et post- hydrog4n4s (deut4r4s). L'analyse des spectres d'exodiffusion et des profils de diffusion obtenus par spectrom6trie de

masse d'ions secondaires permet de conclure h la pr6sence de cavit4s sufli-

samment larges pour contenir de l'hydrogkne sous forme mo16culaire, h la pr6sence d'hydrogkne faiblement lid situ6 dans des micro-cavit6s ainsi qu'h celle d'hydrogkne p14g4 aux joints de grains.

Ces r4sultats sont corr414s aux microstructures des couches analys4es par Microscopie Electroni- que en Transmission, microstructures qui d4pendent des conditions de dep6t des couches initiales de silicium amorphes.

Abstract. Effusion experiments and Secondary Ion Mass Spectrometry (SIMS) profiling are performed on post-hydrogenated (deuterated) micro-nanocrystallized silicon films obtained by

thermal annealing of amorphous sputtered layers. The analysis of the effusion spectra and SIMS profiles allows to evidence the existence of cavities containing molecular hydrogen, the presence of weakly bonded hydrogen in small clusters and hydrogen trapped at grain boundaries. These

results are analysed with regard to the microstructure of the crystallized layers studied by Transmission Electron Microscopy. This microstructure depends on the conditions of deposition of the original amorphous layers.

1. Introduction

Due to a higher mobility, polysilicon thin film transistors are expected to replace their amor-

phous counterparts in some electronics devices [lj. During the last few years, many studies have been developped to understand deposition mechanisms leading to microcrystalline sili-

con. The production of microcrystalline films by glow-discharge plasma deposition has been

extensively studied and several mechanisms have been proposed: hydrogen enhanced surface diffusion [2], weak bond etching by hydrogen [3], and sub-surface chemical annealing. In the last few years, several groups have reported microcrystalline silicon growth by reactive mag-

netron sputtering [4]. However, good quality microcrystalline silicon films have been obtained

@ Les Editions de Physique 1995

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l174 JOURNAL DE PHYSIQUE III N°8

before [5] by the deposition of hydrogenated silicon in the amorphous phase and subsequent crystallization by thermal annealing or rapid thermal annealing. While the incorporation of hydrogen during amorphous silicon growth has been shown to improve the electronic proper- ties of the films, the presence of hydrogen in the original amorphous layer may compromise the quality of the microcrystallized material. Compared with chemical vapour deposition or glow-discharge, sputtering is a deposition technique allowing to control more accurately the rate of hydrogen introduced in the layer [6] and presents some interest from this point of view.

Furthermore, post-hydrogenation by atomic hydrogen is well known to passivate intra- and

inter-grain defects in polycrystalline silicon, such as grain and sub-grain boundaries [7], dislo- cations and dangling bonds, and thus to improve the electronic properties of the material (8].

The problem is to know which defect is passivated by hydrogen [9j.

In this paper, in order to study the configurations and stability of hydrogen bonding in mi-

crocrystalline silicon, we report results of effusion experiments performed on post-hydrogenated (deuterated) small grain (< 250 1) micro-nanocrystalline silicon obtained by thermal crystal-

lization of amorphous sputtered films. The post-hydrogenation (deuteration) of the microcrys- tallized samples was performed using hydrogen plasma annealing, and the deuterium solubility

was provided by Secondary Ion Mass Spectrometry (SIMS). The grain size and crystallization quality were analysed by Transmission Electron Microscopy (TEM). A quick description of the experimental approach is given. The effects of the presence of hydrogen in the original amorphous layer and the use of a magnetron cathode are studied. The results are compared

with those obtained previously on monocrystalline silicon [10j. The role of hydrogen in the crystallization process and the nature of the different bonding configurations are discussed.

2. Experimental

Undoped amorphous silicon was deposited by radiofrequency (RF) plasma sputtering on a highly resistive silicon substrate, using a monocrystalline undoped silicon target and a pure

argon or (argon + 15% hydrogen) mixture to produce a-Si or a-Si:H respectively. The substrate temperature was ruled at 250 °C, the power density of the RF plasma was 2 W cm~~ and the pressure 5 x 10~~ mbar. The deposited layers were I ~m thick. Some layers were deposited in

a reactor using a simple cathode, others with a magnetron cathode, I. e. with minimization of

the damages to the growing films due to the bombardment of secondary electrons, thanks to the magnetic confinement of the charged particles. The microcrystalline films were prepared by thermal crystallization of the amorphous layers which were submitted to a linear heating

rate of 20 K min~~ from

room temperature to 800 °C.

The post-deuteration of the microcrystalline samples was performed in a deuterium RF

plasma reactor; the plasma exposure conditions were set to 15 min, 120 °C, a pressure of I mbar and a power density of 0.12 W cm~~. Deuterium concentration profiles were obtained

by SIMS measurements with a CAMECA IMS4F apparatus. The primary ion was Cs+ and

the absolute concentrations were reached by calibration with deuterium implanted reference samples and by using a profilometer to measure the abrasion depths.

The effusion spectra ill] were measured by a quadrupole mass spectrometer coupled to an

evacuated quartz tube (lo~~° mbar) which contained the deuterated samples submitted to a linear rate heating of 20 K min~~ between room temperature and 1000 °C. The effusion set-up

was an open one ill], and the pumping speed was ruled so that the deuterium partial pressure measured by the mass spectrometer was proportional to the deuterium flow outgassing from the sample.

Plan-view Transmission Electron Microscopy (TEM) was carried out on a 200 kV JEOL 2000FX fitted with a small gap pole piece for High Resolution Electron Microscopy (optical

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600

@

~°° ~~

~

$~ ~

# ~

~ ,

~~~ Xl 0

o

200 400 600 Boo 1000

Temperature (°C)

Fig, I. Effusion spectra of post-deuterated micro (nano)-crystalline silicon obtained by crystalliza- tion of (a-Si:H) (Curve a) and (a-Si:Hm) (Curve b).

resolution: 0.28 nm; dill in silicon: 0.314 nm). For plan-view examination, thin foils were prepared by chemical etching: the deposited film was protected by varnish, then the opposite side I-e- the substrate was etched by an HN031CH3COOH;HF aqueous solution [12]. For the

cross section imaging of the layer, several samples were stuck together, and the thinning was

carried out by ion milling.

The effusion experiments were performed on the following groups of samples:

deuterated microcrystalline silicon samples ~c(a-Si:H) and ~c(a-Si:Hm), obtained by crys-

tallization of sputtered hydrogenated amorphous silicon (a-Si:H) or sputtered hydro- genated amorphous silicon using a magnetron cathode (a-Si:Hm), then deuterated in a RF plasma.

deuterated microcrystalline silicon samples ~c(a-Si) and ~c(a-Sim), obtained by simi- lar crystallization of non-hydrogenated sputtered amorphous silicon (a-Si) or sputtered amorphous silicon using a magnetron cathode (a-Sim), then deuterated in a RF plasma.

The deuterium profiles were analysed by SIMS before the effusion

run.

3. Results

3.I. EFFUSION RESULTS AND SIMS PROFILES ANALYSIS. Figure I reports the deuterium effusion spectra provided by the two samples labelled ~c(a-Si:H) and ~c(a-Si:Hm) prealably

submitted to a post-deuteration for 15 min at 120 °C. It reveals two low temperature over-

lapping peaks at respectively 370 and 520 °C, and for the post-deuterated ~c(a-Si:H) sample,

the emergence of an important peak at nearly 800 °C. This one is still visible but much less

(5)

l17G JOURNAL DE PHYSIQUE III N°8

lo

8

@

j~ 6

~

~

f~I ~i~

~ 4

_~

b"

2

/

0 '~~.

200 400 600 800 1000

Temperature (°C)

Fig. 2. Effusion spectra of post-deuterated monocrystalline silicon; Curve a: undoped silicon; Curve b: 10~~ cm~~ boron doped silicon.

important for ~c(a-Si:Hm). The effusion spectra of these two microcrystalline samples are dif- ferent from those observed previously in amorphous silicon layers where three main peaks are generally observed at about 400, 600 and 700 ° C. These ones correspond respectively to weak bonded hydrogen (deuterium) in clusters, strong bonded hydrogen embedded in the amorphous

structure and hydrogen outgassing during crystallization ill]. In the post-deuterated micro-

crystalline silicon, the peaks at 600 and 700 °C have disappeared. A new peak is observed at 520 °C, similar to the one previously observed in post-deuterated monocrystalline silicon

(Fig. 2) [10]. In this case, the peaks at 370 400 °C were attributed to the effusion of high

concentration deuterium trapped on dbfects due to plasma damage near the surface, and when the monocrystalline silicon was doped, to the effusion of deuterium trapped on dopant to form

deuterium-dopant complexes. The effusion peak at 520 °C was attributed to neutral deuterium isolated in the silicon structure [10].

Concerning the SIMS analysis, the deuterium concentration profile before the effusion process in ~c(a-Si:Hm) exhibits (Fig. 3, Curve b) somewhat of an erfc function, wich contrasts with

the almost constant deuterium concentration in ~c(a-Si:H) (Fig. 3, Curve a) as well as with the corresponding profile measured on monocrystalline silicon (Fig. 3, Curve e) [13].

We have proceeded then to the same experiment on similarly treated samples except that the original sputtered amorphous silicon layers were deposited using pure argon instead of

an (argon + deuterium) mixture. These two samples were labelled ~c(a-Si) and ~c(a-Sim).

Figure 4 shows the effusion spectra of these post-deuterated samples. The striking feature is the absence of the above mentionned important peak at 800 °C. The structures at lower

temperature (370 520 °C) are similar to the corresponding ones observed for ~c(a-Si:H) and

~c(a-Si:Hm) (Fig. I).

(6)

f 10~~

[

~i

° a'

~

~ ,,

~ °,

z ,

UJ , '.-.

# ~ '~~

i ", ~"

'

~ ",, ''.~

~ ~,

E ew'

UJ --

~

~ /) IIj~

c ' ' ,~

t

0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 2.0

Depth (~m)

Fig. 3. SIMS deuteration concentration profiles in post-deuterated micro (narto)-crystalline silicon obtained by crystallization of (a-Si:H) (Curve a); (a-Si:Hm) (CuTve b); (a-Si) (Curve c) and (a-Sim) (Curve d). For comparison, the deuterium concentration profile in monocrystalline undoped silicon

deuterated with the same conditions is also reported (Curve e).

600

soo

/ a

# 400

C

~

~ 300

If

~i

ioo

o

200 400 600 800 1000

Terhperature (°C)

Fig. 4. Effusion spectra of post-deuterated micro (nano)-crystalline silicon obtained by crystalliza-

tion of (a-Si) (Curve a) and (a-Sim) (Curve b).

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l178 JOURNAL DE PHYSIQUE III N°8

Table I. ~c(a-Si:Hm) SAD Pattern Indexation.

Ring dhki(I) dhki Ill hki

Theoretical Experimental

1 2.22 2.22 211

2 1.36 1.36 400

3 1-II 1.14 422

4 0.96 0.95 440

5 0.86 0.87 620

Table II. ~c(a-SiU~) SAD Pattern Indezation.

Ring d~~,(~) d~~j ill hkl

Theoretical Experimental

3.84 4.00 l10

2 2.22 2.29 211

3 1.36 1.40 400

4 1.25 1.22 331

Concerning the SIMS analysis, the deuterium concentration before effusion process in ~c(a- Si) and ~c(a-Si:H) is higher than in respectively ~c(a-Sim) and ~c(a-Si:Hm) (Fig. 3, Curves a,

b, c and d).

3.2. TEM RESULTS. The TEM plan-view of the ~c(a-Si:Hm (Fig. 5a) shows a disorganized

structure with nano-grains. This result is confirmed by the Selected Area Diffraction (SAD)

pattern (Fig. 5b). The radii of the circular SAD pattern have been indexed and found to

correspond to the d-spacing of silicon (Tab. I). A high resolution microscopy plan-view has been performed on this sample (Fig. 6)~ exhibiting an average grain area of 60 nm~, the interplanar distance dill of silicon (3.141) and also cavities. Observations on the cross- section view (Figs. 7a, b) are in good agreement with the previous ones. Figure 7a indicates that the layer is about I ~m thick, result confirming the value obtained by SIMS (Fig. 3).

A magnification (Fig. 7b) allows us to observe the same disorganized structure as shown in

Figure 5a. The SAD pattern performed on this cross-section view is similar to the one of Figure

5b and its indexation gives the d-spacing of the silicon too.

The ~c(a-Sim) sample TEM plan-view (Fig. 8a) exhibits a different structure from the previous one. We observe a larger grain area but also defects inside some grains which are

microtwins. The radii of the SAD pattern rings have been indexed and give the d-spacing

of silicon (Tab. ii). The SAD pattern (Fig. 8b) shows that the grains are larger, result in

good agreement with the TEM observations. It is observed on the high resolution TEM view

grains with an area of 600 nm2 average (Fig. 9), one order of magnitude higher than in the

~cja-si:Hm) sample (Fig. 6). It exhibits also the interplanar distance corresponding to (ill)

silicon planes I-e 3.14 1. Contrary to the ~c(a-Si:Hm) sample, TEM views do not evidence cavities.

(8)

loo nm

' $~ ,~

f r'

w

~j~~

j~ ~#" ~j~i~'-

~ ~~

W ~ ~~ ~~

( J'~~/. '~,~~#

di ~

'i

'~W ~ ~$ ~

~ «fi W.~

l$ ~

~

~~~

,~

~ $~

~ ~~ ~~$

~

' ~

~

'

$

~

~)

b)

Fig. 5. a) TEM plan-view of the ~c(a-Si:Hm); b) SAD pattern of the same sample; the numbers

on the rings refer to Table 1.

4. Discussion

From the comparison between the data of the different samples, it is possible to advance some conclusion concerning the behaviour of hydrogen during the crystallization mechanism. It

seems that in the originally hydrogenated amorphous films, it exists small clusters of hydrogen

in microvoids, where some amount of molecular hydrogen has been already evidenced in sput-

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l180 JOURNAL DE PHYSIQUE III N°8

cavities

~ ~~

di i i (Si)

= 3.14 A

Fig. 6. High resolution microscopy plan-view of ~c(a-Si:Hm).

tered films [14]. It may lead to the growth of larger clusters during the thermal crystallization

and bring about the formation of large cavities in the resulting nanocrystalline material. The existence of these cavities in the case of ~c(a-Si:H) and ~c(a~si:Hm) would explain the very different response to post-deuteration: a higher concentration of deuterium in the microcrys- talline layers, a very stable configuration of deuterium responsible for the high temperature

peak of the effusion spectra. The high temperature needed to desorb these deuterium species suggests that molecular deuterium is formed in the above mentionned cavities during the post- deuteration. The deuterium molecule has to dissociate before the out-diffusion process may

occur, which explains the high effusion temperature observed. This deuterium molecule trap-

ping in cavities is less pronounced when a magnetron cathode is used to deposit the original amorphous silicon layer.

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200 nm

a)

nanocrystalline silicon

50 nm

b)

Fig. 7. TEM cross-section view of ~c(a-Si:Hm); a) low magnification; b) high magnification.

We propose the following interpretation of the origin of the two overlapping peaks between 370 and 520 °C by comparison with the similar ones observed for deuterated monocrystalline

silicon (Fig. 2) [10]. The effusion peak at 400 °C is due to high concentration deuterium trapped

in plasma damaged surface regions, or in damaged regions at grain boundaries, the 520 °C one is likely to be due to deuterium "quenched" in the grain, as proposed in monocrystalline silicon.

The different microstructures of the samples analysed by TEM are coherent with the relative

importance of the different effusion peaks and SIMS profiles. The TEM view performed on

~c(a-Si:Hm) (Fig. 6) confirms the existence of cavities which are not seen on the TEM view of

~c(a-Sim) (Fig. 9). During the crystallization process, the presence of hydrogen in the initial amorphous silicon layer induces, in the nanocrystalline structure, cavities large enough to trap molecular deuterium during post-deuteration. In this case, the crystallites are smaller and

disorganized regions are detected by TEM (Fig. 5). The absence of cavities corresponds to the absence of the effusion peak at 800 °C (Figs. I and 4). The use of a magnetron cathode during

the amorphous layer deposition decreases the density of cavities and defects in the resulting

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l182 JOURNAL DE PHYSIQUE III N°8

~

.

'

b)

Fig. 8. a) TEM plan-view of ~c(a-Sim); b) SAD pattern of the same sample; the numbers on the

rings refer to Table II.

nanocrystalline silicon, as it is shown by the decreasing of the 800 °C effusion peak in this case

(Fig. I) and by a lower deuterium solubility (Fig. 3).

In conclusion, the structure of the nanocrystalline silicon film depends on the conditions of

deposition of the silicon amorphous layer. introducing hydrogen in the initial sputtered amor- phous layer promotes, during thermal crystallization, the formation of cavities large enough

to trap molecular deuterium. These cavities are detected by TEM. The second effect of the presence of hydrogen in the amorphous layer is to lead to smaller grains in the thermally crys-

tallized silicon. In this case, the use of a magnetron cathode during the deposition process

seems to improve the nanocrystalline film quality.

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j -

~__

lo nm

f Moirk fringes

;_

.,

~

~i,

~~

~~

di i i

~i)

= 3.14 A

j ~

."' t

~"

j~ ?~

Fig. 9. High resolution microscopy plan-view of ~c(a-Sim).

References

[1] Proano R-E- and Misage R-S-, Development and Electrical Properties of Undoped Polycrystalline Silicon Thin-Film Transistors, IEEE Trans. Electron. Devices 36 (1989) 1915.

[2] Matsuda A., Formation Kinetics and Control of Microcrystallite in ~c-Si:H from Glow discharge Plasma, J. Non Cryst. Solids 59-60 (1983) 767.

[3] Tsii C-C-, in "Amorphous Silicon and related Materials", H. Fritzsche Ed. Vol. i (World Sci.

Pub., Singapore1989) p. 123.

[4] Logothetidis S. and Kiriakidis G., Optical Properties and Structure of Microcrystalline Hydro- genated Silicon Prepared by Radio-Frequency Magnetron Sputtering, J. Appt. Phys. 64 (1988)

2389.

[5] Hatalis M-K. and Greve D.W., Large Grain Polycrystalline Silicon by Low-Temperature Annealing

of Low-Pressure Chemical Vapor Deposited Amorphous Silicon Films, J. Appl. Phys. 63 (1988)

2260.

[6] Sun Y-Z-, Das S-R, Williams D-F- and Webb J-B-, Nature of Photoconductivity in Amorphous Si~Hy Alloy Films Prepared by Planar RF Magnetron Sputtering, J. Appl. Phys. 59 (1986) 3160.

iii Seager C-H-, Sharp D-J-, Panitz J-K-G- and Hanoka J-I-, Hydrogen Passivation of Polycrystalline

Silicon Photovoltaic Cells, J. Phys. France 43 (1982) Ci-103.

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l184 JOURNAL DE PHYSIQUE III N°8

[8] Aucouturier M., Rallon O., Mautref M. and Belouet C., Gu6rison par l'hydrogbne de d6fauts recombinants dans les couches de silicium polycristallin RAD, J. Phys. France 43 (1982) Cl-l17.

[9] Ballutaud D., Aucouturier M. and Babonneau F., Electron Spin Resonance Study of Hydrogena-

tion Effects in Polycrystalline Silicon, Appl. Phys. Lett. 49 (1986) 1620.

[10] Ballutaud D., de Mierry P., Pesant J-C-, llizk R., Boutry-Forveille A. and Aucouturier M., Hy- drogen Effusion from Monocrystalline Silicon, Mat. Sm. Fomm 83-87 (1992) 45.

[I I] Beyer W., Hydrogen Effusion:

a Probe for Surface Desorption and Diffusion, Phys. B 170 (1991)

105.

[12] Correia A., Ballutaud D. and Maurice J-L-, Copper Precipitation at the Silicon-Silicon-Dioxide

Interface, Jpn J. Appl. Phys. 33 (1994) 1217.

[13] Mathiot D., Ballutaud D., de Mierry P. and Aucouturier M., Modeling of the Diffusion of Hydro-

gen in Silicon, Mat. Res. Symp. Proc. 163 (1990) 401.

[14] Larnotte B., High Resolution Proton NMR in Amorphous Si:H: Spectroscopic Direct Observation of Molecular Hydrogen and Reinterpretation of the Narrow Line, Phys. Rev. Lett. 53 (1984) 576.

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