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GRAIN BOUNDARY STRUCTURE IN HCP METAL

A. King, F.-R. Chen

To cite this version:

A. King, F.-R. Chen. GRAIN BOUNDARY STRUCTURE IN HCP METAL. Journal de Physique

Colloques, 1988, 49 (C5), pp.C5-195-C5-200. �10.1051/jphyscol:1988519�. �jpa-00228016�

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JOURNAL DE PHYSIQUE

Colloque C5, supplément au n°10. Tome 49, octobre 1988 C5-195

GRAIN BOUNDARY STRUCTURE IN HCP METALS

A.H. KING and F.-R. CHEN

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Department of Materials Science and Engineering, state university of New York at Stony Brook, Stony Brook, NY 11794-2275, U.S.A.

Résumé: La structure des joints de grains dans le zinc a ete étudiée par microscopie électronique à transmission. Les joints de forte désorientation contiennent souvent des résaux de dislocations et dans ces conditions l'orientation des deux grains est proche d'une position de coïncidence. Celle ci peut ê t r e obtenue e x a c t e m e n t par simple rotation autour d l'axe [0001] comme pour les cristaux a structure cubique. Pour tous les autres cas il est nécessaire d'ajuster la valeur du rapport c/a: les structures de grain observées sont alors alors relies à ce reseau de coïncidence "constraint" de même façon qu'elles le sort d'habitude avec un réseau de coïncidence parfait. Malheureusement la t r è s forte hétérogénéité de distribution de ces reseaux de coïncidence dans les cristaux hexagonaux complique l'analyse: il y a de nombreux resaux possibles pour une seule observation ex- périmentale.

Abstract: A transmission electron microscope study of the structures of grain boundaries in zinc has been performed. Dislocation structures are observed in many high angle boundaries, and in most cases, the boundaries that exhibit such structure are close in misorientation to a coincidence site lattice (CSL) forming misorientation. In some cases, the CSL can be formed exactly, by a simple rotation, as in the familiar cubic crystal cases, but this can only occur for rotations about the [0001] axis. For all other cases there must also be a slight constraint of the c/a ratio to some ideal value. Grain bound- ary structures are found to be related to constrained CSLs just as they are for exact CSLs in the more familiar cases. A serious complication for the analysis, however, is that the distribution of CSLs in misorientation space is very inhomogeneous for the HCP materials, so there are many candidate CSL systems for the analysis of any experimen- tally observed boundary.

1. Introduction

High angle grain boundary structures have been studied extensively in cubic crytal systems over the past several years by means of transmission electron microscopy, amonj other techniques. There have been relatively few studies of grain boundary structure in HCP materials, however, although these interfaces present very interesting cases for which the well known O-lattice theory must be extended (1). It is also notable t h a t three-dimensional coincidence site lattices (CSLs) cannot be formed, in general, so the

"preferred states" corresponding to CSL orientations are more complicated to create.

Bruggeman, Bishop and Hartt (2) pointed out that three dimensional CSLs can only be obtained when (c/a) is a rational fraction, except for rotations about [0001]. It is therefore necessary to constrain the value of (c/a) to a rational value in order to obtain a three dimensional CSL, which we will call a constrained CSL or CCSL, such that a set of DSC lattice vectors becomes available. Even at the exact coincidence orientation, a grain boundary generally must contain intrinsic dislocations to accomodate the constraint of the c/a ratio, as though the grain boundary were made up of two semi-coherent inter- faces between the natural and constrained crystals, and the coincidence boundary itself.

When there is also a rotational deviation from coincidence, t h e usual misorientation- accomodating arrays of dislocations are superimposed upon the constraint-accomodating ar- rays to make up the total dislocation structure of the interface.

( 1 )N o » at Dept. of Hat. Sci. and Eng.. HIT. Cambridge. HA 02139, U.S.A.

Article published online by EDP Sciences and available at http://dx.doi.org/10.1051/jphyscol:1988519

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C5-196 JOURNAL DE PHYSIQUE

Although t h e s t r u c t u r e o f s u c h CCSL i n t e r f a c e s h a s r e c e i v e d s o m e discussion in t h e past, t h e r e h a v e h i t h e r t o b e e n n o experimental c o n f i r m a t i o n s of t h e hypothesis t h a t C C S L s t r u c t u r e s f o r m p r e f e r r e d boundaries in t h e s a m e way t h a t CSL s t r u c t u r e s d o f o r c u b i c crystals.

T h e H C P s t r u c t u r e a l s o provides t h e possibility of forming "partial" DSC disloca- t i o n s b e c a u s e i t has t w o a t o m s p e r l a t t i c e s i t e . T r a n s l a t i o n s f r o m o n e a t o m s i t e t o a n o t h e r may n o t b e s t r u c t u r e conserving if a t l e a s t o n e o f t h e a t o m s i t e s is n o t a l a t t i c e s i t e . Grain boundary dislocations of this t y p e h a v e b e e n d i s c u s s e d by v a r i o u s a u t h o r s (3,4,5).

2. E x p e r i m e n t a l

Polycrystalline z i n c s h e e t w a s cold rolled t o a thickness of 0.23mm, and 3 m m discs w e r e punched f r o m it. These discs w e r e annealed a t 8 5 ' ~ in vacuo for 30 minutes t o p r o d u c e a n e x p e r i m e n t a l l y c o n v e n i e n t g r a i n s i z e a n d well equilibrated grain boundary s t r u c t u r e s . T h e s p e c i m e n s w e r e t h e n double-jet e l e c t r o p o l i s h e d in a 1 0 % n i t r i c a c i d

-

m e t h a n o l solution a t - 1 0 ' ~ . E l e c t r o n microscopy was p e r f o r m e d a t 200kV, using a JEOL 200CX, a n d t h e c r y s t a l l o g r a p h i c d e t a i l s of t h e boundaries w e r e d e t e r m i n e d with high ac- c u r a c y using specially developed techniques (3).

3. R e s u l t s

Detailed observations h a v e been obtained f r o m s e v e r a l high a n g l e grain boundaries in zinc, including exact-CSL-related b o u n d a r i e s , w i t h [ 0 0 0 1

I

r o t a t i o n a x e s , a n d C C S L boundaries, a s d e s c r i b e d above. In this paper, w e shall d e s c r i b e a n d discuss s o m e of t h e CCSL-related boundaries.

F i g . 1 . T r a n s m i s s i o n e l e c t r o n m i c r o g r a p h o f a h i g h a n g l e g r a i n b o u n d a r y i n z i n c . The boundary

i s c l o s e i n m i s o r i e n t a t i o n t o t h e c o n s t r a i n e d CSL rrlisor i e n t a - t i o n s l i s t e d i n T a b l e 1 , a n d i t c o n t a i n s t w o s e t s o f d i s l o c a - t i o n s , m a r k e d A a n d B. T h e B u r g e r s v e c t o r s a r e d i s c u s s e d i n t h e t e x t .

F i g u r e 1 shows a TEM i m a g e of a grain boundary containing t w o s e t s o f disloca- t i o n s , w h i c h a r e l a b e l e d "A" a n d "8". The nlisorientation of t h e boundary w a s 85.38' a b o u t t h e a x i s [98,-3,0] which is c l o s e t o t h e misorientations required t o produce CCSLs w i t h C values of 13, 15, 17, 24 a n d 28, a s listed in Table 1. -The boundary plane w a s d e t e r m i n e d t o b e (-7,43,-36,721 which is close t o a c o m m o n [0112] plane in e a c h of t h e c o i n c i d e n c e s y s t e m s listed. A significant experimental problem is c a u s e d by t h e multi- plicity o f CCSL s y s t e m s c l o s e in misorientation t o t h e e x p e r i m e n t a l b o u n d a r y , b e c a u s e e a c h C C S L h a s a DSC l a t t i c e a s s o c i a t e d with it. This m e a n s t h a t t h e d e t e r m i n a t i o n of t h e Burgers v e c t o r s o f t h e dislocations requires t h e elirr~ination o f many m o r e possibilities t h a n i n t h e c a s e of a single CSL, such a s is found in c u b i c c r y s t a l s (4). The problem is f u r t h e r e x a c e r b a t e d by t h e f a c t t h a t t h e various DSC v e c t o r s a s s o c i a t e d w i t h t h e d i f - f e r e n t CCSLs a r e v e r y c l o s e in magnitude and direction, s i n c e t h e y a r e e f f e c t i v e l y v e c - t o r s joining t h e l a t t i c e s i t e s of t h e t w o c r y s t a l s in very slightly d i f f e r e n t r e f e r e n c e orien- tations.

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On t h e b a s i s of e l e v e n d i f f e r e n t t w o - b e a m d i f f r a c t i n g c o n d i t i o n s a n d t w o

" s i m u l t a n e o u s t w o - b e a m " conditions, t h e i m a s e behavior of t h e dislocations of s e t A i s consistent with a Burgers vector equal t o 113 [2110], which i s parallel t o t h e rotation axis, hence conlmon t o both crystals, and a DSC vector for any of t h e candidate CCSLs.

The dislocations of s e t B have image behavior which is consistent with a DSC3 vector for any of t h e CCSL systems. These vectors are:

E 13: 1/39 [ - I 3 -4 17 -91 E 15: 1 / 1 5 [ - 5 -2 7 -31 E 17: 1/51 [ - I 7 - 5 22 -121 E 24: 1 / 2 4 [ -8 - 3 11 -51 C 28: 1/84 [-28 -13 41 -151

All of these vectors a r e very close in magnitude and orientation, a s discussed above, and t h e r e is no substantial difference between their image behaviors upon which t o differen- t i a t e between them, even when image matching techniques a r e used. Clearly, t h e Burgers vector analysis provides no basis upon which t o judge whether one CCSL i s t h e basis for t h e preferred s t r u c t u r e t h a t t h e dislocation arrays conserve. It is clear, however, t h a t some form of preferred structure does exist, and t h a t i t is preserved even a t t h e expense of t h e strain energy of t h e dislocation arrays.

In order t o further distinguish between t h e s t r u c t u r e s e x p e c t e d f o r t h e d i f f e r e n t CCSLs, w e note t h a t t h e constraints required t o form t h e m a r e different, and t h a t t h e dislocations necessary t o accomodate t h e constraint v a r y f r o m o n e s y s t e m t o a n o t h e r . The a r r a y spacings and dislocation line directions c a n then b e calculated for e a c h o f t h e dislocations, using t h e five different reference structures. The array spacings a r e found t o b e error-laden in this calculation, b u t t h e dislocation directions a r e relatively reliable, and much less sensitive t o small errors in t h e measured misorientation o r t h e constraint.

In practise, t h e 0 - l a t t i c e v e c t o r s a r e calculated and used t o determine t h e 0-cell walls.

The dislocations should then lie a t t h e intersections b e t w e e n t h e 0 - c e l l w a l l s a n d t h e boundary plane. F i g u r e 2 s u m m a r i z e s t h e s e c a l c u l a t i o n s for t h e experimental c a s e described here. The 0-cell walls corresponding t o dislocations A and B a r e indicated on t h e stereogrphic projection, for each CCSL system, along with t h e experimentally d e t e r - mined t r a c e of t h e boundary plane. It c a n b e seen t h a t t h e match between t h e measured and calculated dislocat~on line directions is quite good for t h e E 1 3 calculation, but is very poor for all of t h e other CCSLs. We note t h a t in this c a s e t h e best match i s for t h e CCSL exhibiting t h e smallest value of C, which is not t h e o n e exhibiting t h e smallest con- straint.

Figure 3 is a n image of another grain boundary showing t w o s e t s of dislocations, one of which is straight while t h e other i s sharply curved. The misorientation of this boundary was [I00 1 1 ] / 8 5 . 2 2 ~ , which is very close t o t h a t of t h e first boundary discussed in this paper. The boundary plane is (14,36,-50,78) which is again close t o (01 121 for both crystals. Interpretation of t h e s t r u c t u r e of t h i s i n t e r f a c e i s a g a i n b a s e d o n t h e CCSL systems listed in Table 1. Th_e i m a g e behavior of t h e straight dislocations is con- sistent with t h e Burgers vector 113 [121012, i.e. t h e shortest l a t t i c e vector of c r y s t a l 2, which must also b e a DSC vector for any of t h e CCSL systems. The image behavior o f the~curved~_dislocations is consistent with a Burgers v e c t o r p e r p e n d i c u l a r t o t h e p l a n e (0112)1/(0112)2, i.e. t h e boundary plane. Possible Burgers vectors for e a c h of t h e can- didate CCSL sytems a r e a s follows:

Each of these vectors joins a t o m sites in one crystal t o those in t h e other crystal, but they d o not join l a t t i c e sites. They a r e therefore not DSC vectors, but partial-DSC vec- tors, a s described by Smith (4). Image matching f o r t h e c u r v e d d i s l o c a t i o n s w a s per- formed using t h e C 13 case, and i t was found t h a t t h e simulated images closely match t h e experimental ones if t h e Burgers vector is twice a s large a s t h e one listed above, i.e if w e use a perfect DSC vector. That t h e curved dislocations have DSC Burgers vectors is also strongly suggested by t h e f a c t t h a t t h e contrast of t h e boundary does n o t c h a n g e from one side of t h e d e f e c t t o t h e other in t h e common diffracting condition shown in Fig.3.

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C5-198 JOURNAL DE PHYSIQUE

TABLE 1

Constrained CSL Systems Close in Misorientation to the Experimental Boundaries System (=/a>' Rotation Axis Angle Constraint

Fig.2. Stereo- graphic projection sumnar izing the geometry of the grain boundary j l -

l u s t r a t e d i n Fig.1. The solid line is the trace o f the boundary p l a n e and t h e p o i n t s a a n d b represent the line directions o f the dislocations

A

and 8. The various dashed lines are the traces of the calculated 0-cell wall s based upon the a v a i l a b l e C S L s

.

Fig.3. Image of a n o t h e r g r a i n boundary having a m i s o r i e n t a t i o n c l o s e t o t h a t required for the CCSLs listed in table 1. This in- terface contains a fine, straight ar- ray of disloca- tions and a coarse s e t o f c u r v e d ones. The Burgers vectors are dis- c u s s e d in t h e text.

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As in t h e previous case, i t is not possible t o d i s t i n g u i s h b e t w e e n t h e d i f f e r e n t CCSL systems on t h e basis of t h e Burgers vector analysis alone, and i t is necessary t o determine t h e quality of t h e m a t c h between t h e experimental and predicted a r r a y struc- tures. The curved dislocations must b e considered t o be extrinsic t o t h e s t r u c t u r e of t h e boundary, but t h e line direction of t h e straight dislocation a r r a y c a n b e compared with t h e 0 - l a t t i c e calculations. The ancles between t h e measured and calculated line direc- tions for the five CCSLs a r e 1 8 . 7 6 ~ , 40.47', 90.16', 13.49' and 27.13', respectively, s o t h e f i t between theory and experiment is reasonable for 213 and 1 2 4 , but poor for all o t h e r cases. 2 1 3 is t h e highest coincidence density CCSL, but C24 has no apparent spe- cial features, embodying both a lower coincident s i t e density, and a larger constraint than t h e El3 system does.

4. Ciscussion

The boundaries described h e r e a r e only t w o o u t of t h e many t h a t have been studied in this research, but they serve t o illustrate some of t h e problems t h a t c a n be encoun- t e r e d in studying non-cubic materials. They also provide s o m e indication of t h e ways in which t h e familiar geometrical theories on grain boundary structure need t o b e general- ized. There a r e t w o significant experimental d i f f i c u l t i e s a s s o c i a t e d w i t h t h e s t u d y o f grain boundaries in hcp metals t h a t a r e not present for f c c and bcc metals. The f i r s t of t h e s e is t h a t t h e r e i s usually m o r e t h a n a single CCSL system upon which t o build t h e analysis of t h e observed structures. Each CCSL has i t s own associated DSC lattice, and t h e r e f o r e t h e range of Burgers vectors which must b e considered is much larger than in t h e m o r e familiar cubic cases. In practise, a s in t h e cases described here, t h e Burgers vectors appropriate t o t h e various CCSLs may be indistinguishable. The second of t h e problem is t h a t partial-DSC dislocations may exist in t h e hcp system because of t h e crys- t a l geometry. In many cases, t h e partial-DSC Burgers vectors lie in t h e s a m e directions as t h e p e r f e c t DSC vectors, but have lengths equal t o one half o r one third o f t h e per- f e c t vectors. In t h e s e cases i t is not sufficient merely t o determine t h e orientation of t h e Burgers vector, but i t s length must also b e established, and this may b e a non-trivial exercise.

The solution t o t h e l a t t e r problem is available through a variety of experimental techniques, t w o of which have been discussed here. It is possible t o e s t i m a t e t h e length of t h e Burgers vector by means of image matching, and i t is possible t o reveal relative shifts of one crystal with respect t o another by use of common diffracting conditions. In t h e one c a s e described in this paper, both of these techniques indicated t h a t t h e disloca- tions were in f a c t perfect, and n o t partial. We have not y e t found any cases in which i t was possible t o establish t h e existence of partial DSC dislocations in a n y grain boundary in zinc.

The problem of multiple CCSL systems is rather more difficult, and indeed i t begs t h e question of whether o r not t h e r e is a real distinction t o be drawn between t h e struc- t u r e s based upon t h e various systems. Since t h e DSC vectors essentially join t h e s a m e l a t t i c e sites irrespective of t h e CCSL system, t h e differences between them a r i s e from slight differences of reference system, which, in t u r n a r i s e from small differences in t h e choices of idealized c/a ratio. Since t h e DSC vectors a r e essentially identical, then so a r e t h e dislocations with Burgers vectors corresponding t o them: t h e c o r e s a r e indistin- guishable on t h e basis of t h e geometry, since t h e Burgers vectors connect t h e s a m e lat- t i c e s i t e s in every case, and t h e long-range strain fields a r e essentially identical because o f t h e similarity of t h e Burgers vectors. Since t h e defects in t h e boundaries a r e identi- cal, is t h e r e any basis upon which t o distinguish between structures belonging t o any par- ticular CCSL system? In t h e two cases presented here, t h e dislocation a r r a y structures w e r e shown t o m a t c h c e r t a i n predicted structures b e t t e r t h a n others, and t h e differences a r e associated with t h e f a c t t h a t t h e dislocation arrays exist not only t o accomodate dif- f e r e n c e s b e t w e e n i d e a l a n d a c t u a l orientations, but also between ideal and a c t u a l c / a ratios. It is t h e l a t t e r component o f t h e a r r a y s t h a t causes t h e measurable differences between t h e various structures. In both o f t h e cases described in this paper, t h e disloca- tion arrays appear t o accomodate t h e constraints associated with o n e o r t w o o f t h e CCSL systems rather b e t t e r than any of t h e others. In both of t h e s e cases, t h e 2 1 3 CCSL prdvides a good m a t c h between t h e theoretical and a c t u a l dislocation structures, s o we presume t h a t t h e dislocations exist in order t o preserve a grain boundary structure related t o t h a t particular geometry'

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For t h e particular c a s e of a n exactly symmetrical grain boundary, t h e r e need b e no constraint of t h e c / a r a t i o a t all, because t h e t w o crystals will m a t c h perfectly in t w o dimensions. However, if t h e r e is any deviation from t h e plane o f e x a c t symmetry, then l a t t i c e matching is required in t h r e e dimensions and t h e CCSL ideas discussed h e r e must be considered. For both of t h e boundaries described in this paper (and indeed for t w o others studied in this research) t h e boundary plane was very close t o a n e x a c t symmetry plane, but was never precisely aligned with it. It would appear, from t h e frequency with which we h a v e o b s e r v e d t h e m , t h a t b o u n d a r i e s c l o s e t o low index symmetrical grain boundary planes may b e energetically favored in t h e hcp m e t a l s . S u c h b o u n d a r i e s w i l l f r e q u e n t l y c o r r e s p o n d t o a v a r i e t y of CCSL systems, a s in t h e cases described in t h i s paper, and t h e behavior of such boundaries may be determined by t h e properties of t h e dislocations in them. Whether or not t h e s t r u c t u r e of t h e boundary i s b e t t e r described by one o r other of t h e available CCSL systems, t h e dislocation-related p r o p e r t i e s s u c h a s g r a i n boundary sliding, migration a n d point-defect absorptionfemission would probably b e unaffected because t h e dislocations a r e so similar for all of t h e d i f f e r e n t CCSLs.

5. Conclusions

H i ~ h angle grain boundary structures corresponding t o constrained coincidence s i t e l a t t i c e s have been observed in zinc. There a r e usually several available CCSL systems upon which t o base t h e analysis of t h e structure, but t h e Burgers vectors of t h e disloca- tions may b e indistinguishable. It was confirmed, however, t h a t t h e line d e f e c t s in these boundaries were dislocations of t h e DSC type. The line directions of t h e dislocations ap- pear t o b e consistent with accomodation of t h e orientation and constraint differences be- tween t h e "ideal' and observed boundaries for t h e c a s e of =13, rather t h a n any of t h e other CCSLs. This represents t h e smallest CCSL unit cell.

P a r t i a l DSC dislocations have not yet been observed in this material.

Acknowledgment

This work w a s s u p p o r t e d by t h e National Science Foundation under g r a n t number DMR 8601433.

References

1. W. Bollmann: "Crystal L a t t i c e s , I n t e r f a c e s , Matrices", published by Bollmann, Geneva, 1982.

2. G.A. B r u g g e m a n n , G.H. Bishop a n d W.H. H a r t t in "The Nature and Behavior of Grain Boundaries", edited by H. Hu, Plenum Press, New York, 1972, p83.

3. J.-J. Bacmann, G. Silvestre, M. P e t i t and W. Bollmann: Philos. Mag. A,

2

(1981) 189.

4. D.A. Smith: Scripta Metall.,

14

(1980) 715.

5. C.P. Sun and R.W. Balluffi: Philos. Mag. A,

5

(1982) 49.

6. Fu-Rong Chen and A.H. King: J. Electr. Microsc. Tech., 6 (1987) 55.

7. 2.A.T. Clark and D.A. Smith: Philos. Mag. A,

38

(1978) 367.

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