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Coalescence modelling for settler design

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Academic year: 2021

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(1)

David Leleu, Andreas Pfennig dleleu@uliege.be

Products, Environment, and Processes (PEPs) Department of Chemical Engineering

Université de Liège

Coalescence Modelling for

Settler Design

(2)

agenda

motivation

basic understanding

coalescence modelling

settler simulation

(3)
(4)
(5)
(6)

settling of dispersion

(7)

stirring-cell experiment

0 5 10 15 20 25 30 0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16 0.18 stirr ing cell h eigh t in m time in s

sedimentation curve

coalescence curve

(8)

effect

description

influenced by

frequency at which

drops meet

equipment type,

fluid dynamics,

holdup

drops bounce at high

relative velocity

equipment type,

fluid dynamics,

operating conditions

time drops stay in

contact, t

contact

equipment type,

fluid dynamics,

operating conditions

characteristic time

drops need to

coalesce, t

coalescence

material system,

drop size

modelling coalescence of drops

(9)

coalescence probability: fundamental

(10)

coalescence probability: fundamental

pnon−coal,Δt = exp −

tcoal

Δt

pcoal = 1− exp −

tcontact

tcoal

pnon−coal = exp −

tcontact

tcoal

∆t

n=tcontact

Δt

tcontact

pnon−coal,nΔt = pnon−coal,Δtn

(11)

close-packed zone

drops deformation

(12)

counterflow

continuous flow

droplets

εΔh  ΔP

hydrostatic

ΔP

hydrodynamic

 v

(13)
(14)

experimental measurement of the holdup

0 10 20 30 40 50 60 0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16 0.18 time in s cell h eigh t in m 0.000 0.1250 0.2500 0.3750 0.5000 0.6250 0.7500 0.8750 1.000 measured hold up

(15)

settling simulation

0 20 40 60 80 100 120 20 40 60 80 100 120 140 160 180 c e ll h e ig th i n m m

(16)

summary

consistent coalescence model

calibrated setup for model validation

purposes

model able to characterize settling

(17)

David Leleu, Andreas Pfennig dleleu@uliege.be

Products, Environment, and Processes (PEPs) Department of Chemical Engineering

Université de Liège

Coalescence Modelling for

Settler Design

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