an author's
https://oatao.univ-toulouse.fr/26736
https://doi.org/10.1016/j.jcomc.2020.100031
Bouvet, Christophe and Serra, Joël and Garcia-Perez, Pablo Strain rate effect of mode II interlaminar fracture
toughness on the impact response of a thermoplastic PEEK composite. (2020) Composites Part C: Open Access, 2.
ISSN 2666-6820
Strain
rate
effect
of
mode
II
interlaminar
fracture
toughness
on
the
impact
response
of
a
thermoplastic
PEEK
composite
C.
Bouvet
a,∗,
J.
Serra
a,
P.
Garcia
Perez
a,ba Université de Toulouse, Institut Clément Ader, ISAE-SUPAERO – UPS – IMT Mines Albi – INSA, 10 av. E. Belin, 31055 Toulouse, France b Arts et Métiers ParisTech, I2M, Talence, France
Keywords:
Strain rate effect Carbon/PEEK composite Fracture toughness Impact
Delamination
a
b
s
t
r
a
c
t
Recentadvancementsincompositeproductionandprocessingaremakingthermoplasticsaviableoptionina widerarrayofaerospaceapplications.Inparticular,CarbonFibreReinforcedPlastics(CFRP)withthermoplastic resinarebelievedtohavebetterdamagetolerancepropertiesthanthermosets.However,fewstudieshavebeen conductedregardingthenumericalmodellingofthebehaviourofsuchmaterialssubmittedtolowenergyimpacts. HeretheDiscretePlyModel(DPM),thatpredictsthefailureoflaminatedcompositeswiththehelpofcohesive elements,isusedtocomparethermosettingandthermoplasticsimpactdamagetolerances.TheDPMisimproved totakeintoaccountthestrainrateeffectofthefracturetoughness(FT)inmodeIIofinterlaminarinterfaces.First, theEndNotchedFlexure(ENF)testthatinducesunstablecrackgrowthisusedbothtoexperimentallymeasure thevalueofFTinmodeIIforhighspeedcrackgrowthandtoidentifythestrainrateeffectusedinthemodel. Second,theDPMisthenusedtosimulateimpacttestsforvariousstackingsequences([452 ,−452 ,02 ,902 ]2S ,[02 , 452 ,902 ,−452 ]2S ,[02 ,302 ,902 ,−302 ]2S and[902 ,−452 ,02 ,452 ]2S )andimpactenergylevels(10,20and30J). Goodcorrelationswithexperimentareobservedintermsofforce/displacementcurvesanddelaminatedareas. Thenumericalmodelcorrectlydescribestheasymmetryofthedelaminatedinterfacesandthepropagationof groupsofinterfaceslocatednearthemid-thicknessofthelaminatedplates.Finally,thedamageassociatedwith a30Jimpactiscomparedforthecarbon/PEEKofthisstudyandclassicalcarbon/epoxyplatesusingnumerical simulations(DPM).Nosignificantdifferencehasbeenfound.Theresultscorroboratethoseobtainedinprevious studiesshowingtherelativelylowvalueofFTinmodeII,usinganENFtestandinfraredthermography(IRT). Thisarticlethereforequestionstheapparentsuperiorityofcarbon/PEEKlaminatedcompositesovercarbon/epoxy laminatedcompositesintermsofimpactdamagetolerance.
1. Introduction
High-performancecompositeswiththermoplasticresinarebeing in-creasinglyusedincompositestructures,inparticularinthe aeronauti-calfield.Semi-crystallinethermoplasticpolymers,suchasPEEKresins, haveadvantagesoverclassicalthermosetresins,suchasepoxies:good damageandimpacttolerance[1,2],a highdegree ofchemical resis-tance,noexpirydate,a usabilityovera largerangeoftemperatures andapossiblerecyclingthroughremelting.InthecaseofPEEK,its bio-compatibilityalsomakesitaperfectcandidateforcompositetrauma devicessuchasorthopaedic,dental,spinalandcranialimplants[3,4]. Classically,theliteraturestatesthatthermoplasticcomposites showa bettertolerancetoimpactdamagethanepoxybasedcomposites[5,6]. Themainpropertiesdrivingtheimpacttoleranceofcompositelaminate, i.e.themodeIandmodeIIfracturetoughness(FT),GIcandGIIc,are
∗ Correspondingauthor.
E-mailaddress:christophe.bouvet@isae-supaero.fr(C.Bouvet).
themostimportant[2,7–12].TheFTofthermoplasticresinsisclearly higherthanthatofthermosetresins,particularlyiftheneatresinis con-sidered.Forexample,themodeIFTisabout4N/mmforneatPEEK resincompared toabout0.1N/mmforneatepoxy resin[11]. How-ever,thedifferencediminisheswhenfibresareadded.Friedrichetal.
[13]haveshownthat carbonfibreprepegwithPEEKresinis“only” about 10times moreresilient(modeIandmode IIFT)thancarbon fibreprepegwithepoxy resin(Fig.1a),forasimilarfibrecontentof approximately 64%.Carbonfibrewovenplies alsofollowthis trend: modeIandmodeIIFTareabout1.6N/mmand2.5N/mm, respec-tively,forcarbon/PEEKcomposite,comparedtoabout,0.5N/mmand 1.5N/mmforcarbon/epoxycomposite,forasimilarfibrecontentof ap-proximately50%[11].Thisevolutioncanbeexplainedbytheincrease oftheinfluenceoffibresondamagepropagation.Thedelaminationcan only evolvebetweenplies onaprepeg-basedlaminate andthecrack
Fig.1. EffectofthecrackgrowthspeedonmodesIandIIFTforcarbon/epoxyandcarbon/peekcomposites(a)[13],andductile(b)andbrittlebehaviour(c)of delaminationofPEEKresin[29].
propagationpathisevenmoreconstrainedbytheundulatedpatternof theyarnsforthecaseofwovenplies[11].Itisgenerallyacceptedin theliteraturethattheinitialdamageduringimpactloading,associated withdelamination,ismainlydrivenbytheinterlaminarFTinmodeII. Therefore,thehigherFTofthermoplasticcompositesinshearingmode makesthemgoodcandidatesforimpacttolerance[14].
However,someresultsrecentlyreportedintheliteratureshowthat thesuperiorimpacttoleranceofcarbon/thermoplasticlaminated com-positescomparedtothatofcarbon/epoxylaminatedcompositesisnot soobvious.Forexample,Vieilleetal.comparedtheimpactdamageof compositelaminateswithwovencarbonand3typesofresin:2 ther-moplasticones(PEEKandPPS)anda thermosetone(epoxy) [9,10]. Althoughbetterresistancetoimpactwasexpectedfromthe thermoplas-tics,theresultsshowsimilarbehaviourforthe3materials.Theauthors explainthatthesmalldifferenceobservedbetweenthese3laminates couldbe dueeithertothewovennature ofthepliesor tothesmall thicknessoftheplates(about2mm),comparedtotheclassical thick-ness(4mm)usedforstandardtests[15].Anotherexplanationofthe smalldifferencebetweenimpactresistanceofthermoplasticand ther-mosetcomposites couldbethestrainrateeffectof thethermoplastic resinsontheinterlaminarFT,particularlyinshearingmode.
Itiswellestablishedthatthemechanicalpropertiesofpolymersare verydependantontemperature,strainrateandpressure[16,17].Strain rateoftenhasaninfluenceonthefracturebehaviourofboth
thermoset-[18]andthermoplastic-basedcomposites[19–23].Afewconfigurations seemtobestrainrate-independent[24–27],behaviourthatmightbe duetofibrebridgingin unidirectionalspecimens[22]ortothe rela-tivelylowstrain-ratesinvestigated.ThereviewbyW.J.Cantwelland M.Blytononvariousthermosetandthermoplasticresinbased compos-itesrevealsthat, onaverage,thefracturetoughnessof brittlematrix
compositesiseitherrate-insensitiveorincreasesslightlywithloading rates [28].Incontrast,thermoplastic matricesexhibitareductionin fracturetoughnesswithincreasingstrainrates.AccordingtoPloeckl,at lowtemperaturesorathighstrainrates,themolecularmovementsof thepolymerchainsarerestrictedand,consequently,theoverall mate-rialbehaviourshowsarigidandbrittleresponse[20].Withincreasing temperatures,rotationsandtranslationaldisplacementsofsidegroups, smallmoleculargroupsorrepeatunitsinthemainpolymerchainare possible.Thedecreaseofthetemperatureisequivalenttotheincrease ofthestrainrate.Inpolymerphysicsliterature,thisisreferredtoasthe time-temperaturesuperpositionprinciple.
RegardingthespecificcaseofPEEKbasedcomposites,Hamdanetal. suggested thathighratetestinginducedachangein crystalline mor-phologyand,morespecifically,anincreaseofthecrystallinitydegree
[30]whichwouldthenbethecauseofthefracturetoughnessdecrease athighstrainrates.ElQoubaaetal.showedthatthedependency re-lationshipofPEEKmaterialpropertiesonstrainrateisnotlinear:the strainratesensitivityisgreaterathigherstrainrate(over100/s)[31].
Friedrichetal.[13]performedENFtestsofAPC-2PEEKresin uni-directional(UD)compositelaminateatdifferentloadingspeeds.They showedthatFTinmodeII(Fig.1a)ofcarbonfibre/PEEKdecreasedfrom 1.9to0.4N/mmwhenthecrossheadspeedincreasedfrom4.2×10−6to
9.2×10−2m/s.Theyexplainedthisresultbyanevolutionofthecrack
growthtype,fromductilepropagationatlowspeed(Fig.1b)tobrittle propagationathighspeed(Fig.1c).Hashemietal.reachedthesame conclusionswithacarbon/PEEKcompositeusingthecorresponding pa-rameteroftheloading-rate:thetemperature[24].Theirworkexhibited aclearincreaseinfracturetoughnesswhenthetemperaturerose.This isalsothecaseforgraphite/PEEKcompositesaccordingtotheanalysis ofMalletal.[32].
Fig.2. FTinmodeIIversuscrackgrowthevolutionoftheENFtests[33].(Forinterpretationofthereferencestocolourinthisfigure,thereaderisreferredtothe webversionofthisarticle.)
Inapreviousstudy[33],similarresultswereobtainedwithaPEEK resinandaUDcarbonlaminateusingtheunstablecharacteroftheENF test.Forlowvaluesoftheinitialcracklength,theENFtestrevealsan unstablepropagationduetothesnapbackeffect(Fig.4)[34].Onthis subject,thestandardadvisesagainstusingacracklengthshorterthan
0.347L(whereListhebeamlength,Fig.3).However,iftheobjectiveis topromoteunstablepropagation,itisinterestingtoforgetthisrule.The otherdrawbackofunstablepropagationistheimpossibilitytousethe classicaltheoryofENFteststoobtaintheinterlaminarFT.Therefore,in thiswork,IRTwasusedtoobtaintheGIIcduringunstablepropagation
[35–37].TheresultsshowanR-curveeffectattheinitialcrackgrowth
withGIIc increasingfromabout1to2.7N/mm,andconstantvalues
ofGIIcbetween0.75and1.3N/mmduringtheunstablepropagation
(Fig.2).TheproblemofusingtheIRTapproachtomeasuretheFTis thelackofconfirmationofthismethodand,inparticular,thedifficulty ofevaluatingtheTaylor–Quinneyratio:theratiobetweenthetotal en-ergydissipatedbythedamagemechanismandtheenergydissipatedas heat.Itliesbetween100%(whenalltheenergyreleasedisdissipated asheat)and0%(whenalltheenergyreleasedisstoredinthematerial). Forpolymermaterials,thisvaluevariesconsiderably,dependingonthe typeofmaterialandthetypeofloading.Forbrittlefailures,theTaylor– Quinneyratioiscloseto100%,anditliesbetween90and100%ina moregeneralcase.
Theobjectiveofthisarticleistoassesstheinfluenceofthedecrease oftheFTinmodeIIbetweenslowandfastcrackgrowth,ontheimpact behaviour,usingafiniteelement(FE)model.First,abehaviourlawof theGIIctakingthestrainrateeffectintoaccountusingtheENFtestis
determined.Second,amodelofthestrainrateeffectisproposedand evaluatedusingtheENFtest.Eventually,thismodelisusedinorder tosimulateimpacttestsperformedatdifferentenergylevelsandwith differentstackingsequences.Thestrainrateeffectishighlightedin or-dertoshowitscrucialeffectonthedamagedevelopingduringimpact and,inparticular,onthedelaminatedarea.Additionally,acomparison withanimpactmodelofthermosetcompositeisperformedinorderto compareathermoplasticandathermosetcompositelaminate. 2. ENFtest
2.1. FiniteelementmodeloftheENFtest
Thecompositelaminateusedinthisstudywasthesameastheone assessedinthepreviousworkdealingwiththemeasurementoftheFT usingIRT[33]:aUDprepreglaminatewithPEEKthermoplasticresin
Table1
Mechanicalpropertiesofcarbon/PEEKUDply[46–48]andmaterialparameters oftheDPM.
Tensile Young’s modulus in fibre direction, E lt 150 GPa
Compressive Young’s modulus in fibre direction, E lc 130 GPa
Young’s modulus in transverse direction, E t 9 GPa
In-plane shear modulus, G lt 5 GPa
Poisson’s ratio, 𝜐lt 0.3
Tensile failure strain in fibre direction, 𝜎lt 0.019
Compressive failure strain in fibre direction, 𝜎lc − 0.01
Tensile failure stress in transverse direction, 𝜎tt 84 MPa
Compressive failure stress in transverse direction, 𝜎tc − 150 MPa
In-plane shear failure stress, 𝜏ltr 160 MPa
Interlaminar fracture toughness in mode I , G Ic 1 N/mm
Interlaminar low speed fracture toughness in mode II , G II0 2.7 N/mm
Interlaminar high speed fracture toughness in mode II , G II1 1 N/mm
Reference shear velocity, Δv 0 1000 mm/s
Material parameter driving the decrease of the FT, n 0 10
Tensile fracture toughness in fibre direction, G If,t 80 N/mm
Compressive fracture toughness in fibre direction, G If,c 30 N/mm
Density, 𝜌 1600 kg.m −3
andIM7carbonfibre.Themechanicalpropertiesandthematerial pa-rametersoftheproposedFEmodelarenotedinTable1.Thegeometry oftheENFtestisgiveninFig.3.Thestackingsequenceis[016/016],
wherethe“/” atmid-thicknesscorrespondstotheTeflonfilminserted toinitiatethecrack.Differentinitialcracklengthswerestudiedbut,for thepresentwork,onlytheENFtestwithaninitialcracklengthofa0=
34mmispresented.TheENFtestisnotdetailedinthisarticlebutall thedetailscanbefoundinthepreviouspublication[33].
Theforce-displacementcurvesobtainedexperimentallyand analyti-cally,fortheENFtestwiththeinitialcracklengthof34mmareplotted inFig.4.
Thisfigureshows:
• theexperimentalcurveasasolidbluelineandthepointofinitiation ofthepropagationasabluepoint.Thecrackpropagationstartsat about1N/mmofFT,thenstablepropagationwithanR-curveeffect isobserveduptoabout2.7N/mmofFT,andunstablecrackgrowth is obtained.Itis notpossible tousethestandardtoevaluatethe FTduringthisunstablecrackpropagation,sotheFTwasevaluated usingIRT[33]atabout1N/mm(Fig.2).
• the elastic force-displacement curve of the beam without crack (a=0),withahalfbeamlength(a=L/2)andafullbeamlength (a=L)crackasdashedblacklines.Thelongerthecrack,thesmaller
Fig.3.ENFtestsetup.
Fig. 4. Experimental and analytical force-displacementcurvesoftheENFtest.(For in-terpretationofthereferencestocolourinthis figure,thereaderisreferredtothewebversion ofthisarticle.)
thestiffness.Thesecurveswereobtainedusingananalyticalmodel andaregivenforinformation.
• thecurvesoftheconditionofcrackgrowthstabilityobtained ana-lyticallyusingbeamtheory[38–40](greendashedlinefor1N/mm andreddashedlinefor2.7N/mm).Theanalyticalexpressionofthe conditionof crackgrowthstabilityis differentfor acrack length higherandlowerthanhalfthelengthofthespecimen.Thisexplains theangularpointfora=L/2.Thesnapbackphenomenonisclearly visibleforacracklengthshorterthan0.347L.
TheFEmodeloftheENFtestwasbuiltwith4volelementsinthe thicknessofthebeam,inordertohave2elementsinthethicknessof eacharm,andonecohesivezoneelementatmid-thickness(bottomright ofFig.5).Themodelwasdevelopedwiththeassumptionofaplane straininthe(x,y)plane.Therefore,onlyonevolumeelementwasused inthezdirection.Thethreecylindersof theENFtests (Fig.3)were simulatedusingrigidsurfacesandtherubberwasnotmodelled.Inthe experiment,therubberwasusedtoavoidcompressivefibrefailurejust underthecentralcylinder,butintheFEmodel,evenifafibrefailure model(detailedinIII.1)wasused,nofibredamagewasobtained.The modelwasbuiltusingAbaqusExplicitv6.13andthedisplacementof thecylinderswassetataconstantvelocity.Avalueof130mm/swas selectedafterhavingverifiedthatthetestcouldbe consideredstatic, andthatadecreaseofthisvaluedidnotaffecttheresult.Interface ele-mentswereusedtosimulatethedelaminationatmid-thicknessandthe
non-penetrationofthearmswasimposedafterthetotaldamageofthe interfaceelements.Acoupleddamagecriterionwasprogrammedwith linearcouplingbetweenshearingmode(modesIIandIII)andopening mode (modeI).However,fortheENFtestpresented here,thecrack propagatesinpuremodeII.ThemostimportantparameterfortheENF testistheFTinmodeII,GIIc,andthestrainrateeffectisofparticular
importance.Duringstablepropagation,GIIcpresentsaclassicalR-curve
effect(Fig.2).ThisR-curveeffectisduetothecreationofareal frac-tureprocesszone(FPZ)atthecracktip.However,atthebeginningof thetest,thereisapre-existingcrackgeneratedbyaTeflonfilmplaced inthemiddleplaneduringthemanufacturingprocess.Therefore,the FPZisnotarealone.Thisphenomenonisdifficulttosimulatebutis partlytakenintoaccountbytheinitialdamagingoftheinterface ele-mentsatthecracktip.Thefirstcohesiveelementatthecracktipwill quicklyreachahighstressvalueduetothehighstressconcentration. Therefore,oncethedamageis“activated”,thestiffnessoftheelement isprogressivelyreduced(III.1)and,asfortheexperimentalFPZ,stress isrelievedlocally.
Inthisstudy,forbothcrackgrowthinitiationandstablepropagation, aconstantvalueofFTof2.7N/mmisused(Figs.2and6).
2.2. Strainrateeffect
Duringtheunstablecrackgrowth,alowvalueofFTof1N/mmis observed(Figs.2and6).Itisthennecessarytodrawthepathbetween
Fig.5. ModeloftheENFtestjustbeforeandjustaftertheunstablecrackgrowth.(Forinterpretationofthereferencestocolourinthisfigure,thereaderisreferred tothewebversionofthisarticle.)
Fig.6. StrainrateeffectontheshearingFT. (Forinterpretationofthereferencestocolour inthisfigure,thereaderisreferredtotheweb versionofthisarticle.)
these2values(2.7N/mmand1N/mm)using avelocityparameter. Onewaycouldbetousethecrackgrowthvelocity.Inthepresentcase, thisvelocitywasmeasuredbetweenabout600and1000m/s,which approximatelycorrespondstotheclassicalRayleighwavespeed[41]. However,itisdifficulttousethisvelocitybecauseitsdeterminationis al-mostimpossiblewithinaninterfaceelement.Moreover,itcallsfor com-municationbetweenelements,whichistrickyintheclassicFEcodes. Therefore,thevelocitygapbetweenthetwosuperimposednodesofthe interfaceelementsisused:
Δ𝒗=𝒗𝒖𝒖𝒑𝒑𝒆𝒓−𝒗𝒖𝒍𝒐𝒘𝒆𝒓 (1)
wherevulower (vuupper)isthevelocityofthelower(upper)nodeofthe
interfaceelementintheudirection,anduisthein-planedirectionof theinterfaceelement(Fig.5).
WeproposethatthedecreaseoftheFTbetweenthelowspeedvalue andthehighspeedvaluemaybedrivenusinganexponentialfunction (Fig.6):
𝑮𝑰𝑰𝒄=𝑮𝑰𝑰1+(𝑮𝑰𝑰0−𝑮𝑰𝑰1)(1+|Δ𝒗Δ𝒗|
0
)𝒏0
(2) whereGII0isthevalueofshearingFTforstablepropagation,GII1isthe
valueofshearingFTforunstablepropagation,Δvistheshearvelocity oftheinterfaceelement,Δv0isthereferenceshearvelocity,andn0is
amaterialparameterdrivingthedecreaseoftheFT(Table1).Two pa-rametersarethenneededtodrivetheevolutionoftheFT:thereference shearvelocity,Δv0,andtheexponent,n0.Tosimplifythemodel,the
ex-ponentissetto10,whichishighenoughtoobtainarelativelyquick decreasebutlowenoughnottotriggernumericalinstabilitiesintheFE
Fig.7. Effectofthereferenceshearvelocity ontheshearvelocity(a)andonthesizeof thezoneofhighdissipatedenergy(b).(For interpretationofthereferencestocolourin thisfigure,thereaderisreferredtotheweb versionofthisarticle.)
model.Complementaryworkwasdoneinordertoevaluatetheeffectof thisparameter.Resultsshowedthatitseffectwasnegligibleifthevalue remainedlowenough.Theonlyparameterremainingtobeevaluated wasthereferenceshearvelocity.Manyvaluesweretestedbutonlythe effectofthreevalues:102,103,and104mm/sispresentedinthisarticle
(Fig.6).
InordertoevaluatethemostrelevantvalueforΔv0,itseffectonthe
force-displacementcurvewasstudied.TheinfluenceofΔv0appeared negligibleandthereforethesecurveshavenotbeenplottedonFig.9 be-causetheresultwouldnotbe readable.These 3curves areincluded betweentheblackcurve“Num.(strainrateeffect)” andthegreycurve “Num.(GIIc=2.7N/mm)”.Theunstablecrackgrowthistriggeredwhen theenergyreleaserate(ERR)reaches2.7N/mm,anditsdecreaseto 1N/mmonlyinfluencestheunstablepropagation.Theunstable propa-gationisrepresentedintheforce-displacementcurveonlybythesudden loaddrop;nodifferencecanbedetected.
AnotherevaluationofthemostrelevantvalueofΔv0couldusethe crackgrowthvelocity.Onceagain,there isnosignificant effect.The crackgrowthvelocityisrelativelyindependentof Δv0 andis always
equaltoabout1300m/s.
TodetermineΔv0,onecouldalsomeasuretheexperimentalshear
velocityduringtheENFtest.Thismeasurementisdifficulttomakeand wasnotperformedduringthiswork.Inthefuture,itwouldbe inter-estingtoconfrontthisexperimentalvaluewiththeoneselectedinthis article.Theshearvelocityduringthecrackpropagationwiththe3 val-uesofthereferenceshearvelocityΔv0(102,103and104mm/s)is
dis-playedinFig.7a.Itshouldbenotedthattheshearvelocityinagiven interfaceelementchangesbetweenthestartandtheendofthedamage. Theshearvelocityatthedamageonsetislowbecausetheinterface ele-mentstiffnessremainshigh,andishighatthedamageendbecausethe interfaceelementstiffnessbecomesnull.Therefore,wesuggestthatthe representativeshearvelocityisreachedwhenhalfoftheFTisdissipated. ForΔv0of102mm/sand103mm/s,asuddenincreaseoftheshear
velocityisobservedwhen:
Δ𝒗=Δ𝒗0 (3)
while,forΔv0equalto104 mm/sthisconditionisnever reached,so
thispeakisnotobserved.Nevertheless,thissuddenincreaseoftheshear velocitydoesnotreallyaffecttheunstablepropagationandforthethree cases, unstablecrackgrowthistriggered foracracklength ofabout 35mm.
Aninterestingaspectofthisshearvelocitypeakisthe correspond-ing decrease of theFT (Fig.7b). The higher theshear velocity, the lowertheFT.Thetippingpointisthereferenceshearvelocity(Fig.6). Consecutively,azoneofhighdissipatedenergyappearsatthe begin-ningofthecrackgrowth.ThehigherΔv0is,thelargeristhehigh
dis-sipatedenergyzone. Itisabout4, 8and155 mmwhenΔv0 is 102,
103and104mm/srespectively(Fig.7b).Thisparametercantherefore
beusedtodiscriminatethemostrelevantvalueofthereferenceshear velocity.
Todothis,theinformationgivenbytheIRTmeasurementwasused. InFig.8,thetemperaturefieldis displayedatfourtimeincrements:
Fig.8. TemperaturefieldmeasurementusingIRT dur-ingtheENFtest(1snapshotevery2ms).(For inter-pretationofthereferencestocolourinthisfigure,the readerisreferredtothewebversionofthisarticle.)
twoframesbeforetheunstablepropagationandtwoafter(onesnapshot every0.002s).Ontheframejustaftertheunstablecrackgrowth(frame 3861),azoneofhigherdissipatedenergy,ofabout10mm,isclearly visibleinthezonewherethecrackgrowthstarted.Thesizeofthiszone canthenbecomparedtothesizeofthehighdissipatedenergyzone obtainednumerically(Fig.7b)andestablishesthemostrelevantvalue forΔv0 at 103 mm/s. Moreprecisely,thevalueis between 103 and
104mm/sbutaperfectlyaccuratevalueisnotfundamental.Areference
shearvelocityof103mm/swasconsideredrelevantenoughtobeused
withconfidence.Thisvaluewillbeusedinthenextsectiontosimulate theimpacttests.
Thenumericalcurveobtainedusingthemodelwiththestrainrate effectisdisplayedasacontinuousblackcurveinFig.9.Unstablecrack growthisobtainedforacylinderdisplacementofabout13mm.The de-formedFEmodelisshownjustbeforeandjustafterthisunstablecrack growthinFig.5.TheVonMisesstressisusedasastress mathemati-calnormratherthanafailurecriterionhere.Theunstablepropagation inducesamarkedoscillationofthebeamgoingoccurringduringthe unloadingphase.
Thenumericalcurveobtainedfromthemodelwithoutthestrainrate effectisdisplayedasacontinuoussolidgreycurveforFTvaluesof1and 2.7N/mm.Unstablecrackgrowthsareobtainedfordisplacementsof about8and13mmforFTvaluesof1and2.7N/mm,respectively.These unstablepropagationsinducemarkedoscillationsofthebeamoccuring duringtheunloadingphase.Suchnumericalissueswouldneedtobe corrected in thefuturebyimprovingthemodelling ofthestructural damping.
3. Impacttest
NowthatthestrainrateeffecthasbeenidentifiedusingtheENFtest, themodelcanbeusedtosimulateimpactonplateswiththesame car-bon/PEEKcompositeandwithvariousstackingsequences.Themodel usedistheDiscretePlyModel(DPM)whichhasbeenindevelopment formorethan10yearsattheInstitutClémentAder[42–45].Detailsare availableinourpreviousarticle[33],soonlythemaincharacteristics willberecalled.
Fig.9. Experimental,analyticalandnumericalforce-displacementcurvesoftheENFtest.(Forinterpretationofthereferencestocolourinthisfigure,thereaderis referredtothewebversionofthisarticle.)
Fig.10. DPMconceptanditsassociatedspecificmesh[44].
Fig.11. Impacttestsetup[15].
3.1. DiscretePlyModel
TheprincipleoftheDPMis touseinterface elementstosimulate thediscontinuityofthematrixcracks(Fig.10).Theseelementsmake itpossibleboth tosimulate thesignificantopeningsof theplies due tomatrixcrackingandtoaccountforthecouplingbetweenthematrix
crackingandtheinterlaminardamage(delamination).Thebehaviour lawoftheseinterfacesisbasedonadoublecriterion:
• AHashin’scriterion inneighbouringvolume elements;whenthis criterionisreached,theinterfaceelementisimmediatelybroken,
Fig.12. Experimentalandnumericalcomparisonofimpacttestofthe45° plate:force-displacementcurve(a)anddelaminatedinterfaces(b).(Forinterpretationof thereferencestocolourinthisfigure,thereaderisreferredtothewebversionofthisarticle.)
• Anenergydissipationintheinterfaceelement,drivenbythefracture toughness,alinearcouplingbetweenthemodesIandII/IIIanda lineardecreaseofthestressversusthedisplacement.Inthisinterface element,duetotheabsenceofrelevantdataontheFT,thevalues measuredintheinterlaminarinterfaceareused(Table1)andthe strainrateeffectisnotused.
Extrainterfaceelementsareusedtosimulatetheinterlaminar dam-age.Theseinterfaceelementsareofcourse,theonesmentionedin Sec-tionII,concerning theENFtest.Thestrainrateeffectisusedandits effectwillbedetailed.
Fibredamageisalsotakenintoaccountbyusingcontinuumdamage mechanicsinthevolumeelementswithadamagecriterion basedon
asimplelongitudinalstraincriteriononsetandanenergydissipation basedontheFToffibrefailure[33].
3.2. Impactmodel
Impacttests were performedon the carbon/PEEKlaminate men-tionedabove,withfourdifferentstackingsequencesof32pliesanda totalthicknessof4.51mm:
• [452,−452,02,902]2S:referredtoasthe45° stackingsequence,
• [02,452,902,−452]2S:referredtoasthe0° stackingsequence,
Fig.13. Experimentalandnumericalcomparisonofimpacttestofthe0° plate:force-displacementcurve(a)anddelaminatedinterfaces(b).(Forinterpretationof thereferencestocolourinthisfigure,thereaderisreferredtothewebversionofthisarticle.)
• [902,−452,02,452]2S:referredtoasthe90° stackingsequence(0° stackingsequencewitha90° rotation).
Theimpactset-upwasstandardizedaccordingtotheAITM1–0010 (Fig.11).Animpactorof2.03kgwasusedandtheinitialvelocitywas setsoastoobtainimpactenergiesof10,20and30J.Thisarticlemainly focusesontheresultsobtainedwiththe30Jimpact.
Theforce-displacementcurvesobtainedexperimentallyand numer-icallyareplottedinFigs.12a,13a,14aand15aforthe45°,0°,30° and 90° plates,respectively. Forthe45° plate,thecurves obtained with-out strain rateeffect andwiththe highspeed andlow speedFT of 1and2.7N/mm(Fig.12a),arealsoplotted.Forallcases,the corre-lationbetweentheexperimentalimpactandthecorrespondingmodel isgood.However,thenumericalresultsexhibitahigherstiffnessthan theassociatedexperimentalcurves.Thismaybedueeithertothe non-linearityoftheelasticstiffnesswhichisnottakenintoaccount,orto
anunderestimationofthedamageinthethicknessoftheplatesince, withtheDPM,thedamageintheout-of-planedirectionisnot consid-eredbecauseitisclassicallyveryweakcomparedtothein-plane dam-age.However,thisdamagecouldaddanadditionaldisplacement.The higherstiffnessofthemodelalsogeneratesalowermaximum displace-ment.Thetestisdrivenbyimpactenergy.Therefore,iftheforceis over-estimated,thedisplacementisunderestimated. Inthesameway, the energydissipated,correspondingtotheareaoftheforce-displacement curve,isoverestimatedbythemodel(about9Jfortheexperimentsand 11.5Jforthemodel).Thehigherstiffnessofthemodelshouldpartly ex-plainthisdiscrepancy.Globally,modelpredictionsareconsideredgood enoughforfurtherstudyofthestrainrateeffectoftheinterlaminarFTin modeII.
Thedelaminatedsurfacesfromtheexperiment(obtainedbyC-scan) andfromtheFEmodelaredisplayedinFigs.12b,13b,14band15b.The C-scanisclassicallyshownwithathicknessindicatormakingitpossible
Fig.14. Experimentalandnumericalcomparisonofimpacttestofthe30° plate:force-displacementcurve(a)anddelaminatedinterfaces(b).(Forinterpretationof thereferencestocolourinthisfigure,thereaderisreferredtothewebversionofthisarticle.)
toevaluatethepositionsofthedelaminatedinterfaces.Theinterface numbermaynotbe perfectlyaccuratebecauseitwassometimes dif-ficulttoseparatetwocloseinterfacesandtheultrasonicinvestigation involvedsomeuncertainty.Onecandistinguishthedouble-plyat mid-thickness.Tocomparethemodelwiththeexperiment,thedelaminated interfaceswerecolouredwiththesamecoloursastheC-scan.Thered colourcorrespondstopristineareas.DuetheuncertaintyoftheC-scan procedure,theremaybesome misinterpretationinthecolourofthe delaminatedinterfaceobtainednumerically.Onaverage,thisapproach providesarapidwaytocomparethedelaminatedinterfaces. Compar-isonsbetweenC-scanandDPMaresatisfactoryoverallbutdiscrepancies canbefound.Forthe45° plate(Fig.12b),thethreedelaminated inter-facesattheleft ofthepicturearewellreproducedbythemodelbut thedelaminatedinterfaceobtainednumericallyattheright,isclearly overestimated.Severaldelaminatedinterfaces nearthenon-impacted sidee.g.theinterfaces2,3and4forthe0° and90° plates,seemtobe underestimatedbythemodel.Thisdiscrepancycouldbedueto
under-estimationof thefibrefailure.Whenthereisasmallamountoffibre failure,thedelaminatedinterfacesaremostlythemid-thicknessones, duethehighshearinthiszone.However,whenthefibrefailure devel-opsfurther,theinterfaceslocatednearthenon-impactedsidetendto delaminate.Togiveabetterideaoftheextentofthepredictedfibre damage,thetopleftpartofFig.16showsthefibredamageobtained afterimpactonthe45° plate.Thebluecolourmeansnofibredamage andtheredmeanstotalfibredamage(atthetopright,thefibredamage correspondstotheimpactmodelwithoutthestrainrateeffectand,at thebottom,toanimpactonacarbon/epoxyplate).Itisclearthatthere isaverysmallamountoffibredamageandthedelaminatedinterfaces atmid-thicknessareclearlyvisible.
Anotherimportantfeatureistheunsymmetricalshapeofthe delam-inatedsurface.Fromaglobalpointofview,thisasymmetryis repro-ducednumericallyevenifthemodelisperfectlysymmetrical.TheFE modelsareindeedtotallysymmetrical(centralsymmetry),whichis,of course,notthecasefortheexperiments.Duringtheexperiments,even
Fig.15. Experimentalandnumericalcomparisonofimpacttestofthe90° plate:force-displacementcurve(a)anddelaminatedinterfaces(b).(Forinterpretationof thereferencestocolourinthisfigure,thereaderisreferredtothewebversionofthisarticle.)
thoughtheplatewaspositionedwithgreatcareandtheimpactorwell guided,themarginoferrorinpositionoftheimpactorpointisestimated at±1mm.Fornumericalresults,theproblemisperfectlysymmetrical andthepositioningoftheunsymmetricalareawaschoseninorderto beconsistentwiththeexperiments,andthustomakecomparisons eas-ier.Otherresultsintheliteratureshow anasymmetryofthedamage
[49,50].Itseemsthattheasymmetryismainlyobservedwhenthe de-laminationissituatednearthemid-thickness.Inthepresentstudy,the asymmetryisoften,butnotalways,observedfor30Jimpact.Fig.17
presentsthreeC-scansof30Jimpacttestson30° plateasanexample. Thethreetestsareexactlythesame,exceptfortheuncertainties re-latedtothemanufacturingprocessandtotheexperiment.Amongthe threetests,twoareunsymmetricalandaresimilar,andoneis symmet-rical.Thisdistributionisfairlyrepresentativeofsomecampaigntests performedon similarplates. Inordertocomparethisparticular fea-turewiththeFEmodel,theimpactpointwasshifted1mmleft,right,
downorupforafewimpactmodels.Formostofthemodels,thisled tonosignificantdifferencewiththeperfectlycentredmodelbut,ina fewconfigurations,differenceswerefound.Forexample,Fig.18shows theresultoftheimpactmodelonthe0° platewitha1mmoffset(to theleft).Thereisasignificantdifferencewiththecentredimpactmodel (Fig.13b).Thisfeatureisrepresentativeofwhatisobserved experimen-tallyandshouldbeexplainedbytheinstabilityofthepropagationofthe delaminationsatmid-thickness.Unlikethedelaminationspropagating nearthenon-impactedside,whicharealmostsymmetricandseem sta-ble,thepropagationatmid-thicknessseemslessstable.Thispointcould alsobe relatedtothehighstrainrateeffectobserved withthis type ofimpact.Ifthedelaminationsatmid-thicknessareunstable,thenthe crackgrowthvelocitycouldbehigherthantheclassicaldelamination nearthenon-impactedsideandwouldhighlightthestrainrateeffect. Thisis,however,putforwardonlyasapossibleexplanationandwill havetobeexaminedthroughextraresearch.
Fig.16. Fibrefailureobtainednumericallyforthecarbon/PEEK45° platewiththestrainrateeffect,withthehighspeedFT,andforcarbon/epoxyplate.(For interpretationofthereferencestocolourinthisfigure,thereaderisreferredtothewebversionofthisarticle.)
Fig.17. Experimentaltestsonthe30° plate:delaminatedinterfaces.
Fig.19. EffectoftheFTonthedelaminatedinterfacesofthe45° plateimpact.
Fig.21. Numericalcomparisonofcarbon/PEEKandcarbon/epoxylaminateplateinimpacttestofthe45° plate:force-displacementcurve(a)anddelaminated interfaces(b).(Forinterpretationofthereferencestocolourinthisfigure,thereaderisreferredtothewebversionofthisarticle.)
3.3. Effectoffracturetoughness
Onaverage,thestrainrateeffectseemstobeabletoaccountforthe largedelaminatedsurfaceareaobservedduringimpact.Toconfirmthis, impactmodelswererunwiththestrainratementionedabove(leftof
Fig.19)andwithoutanystrainrateeffect,withFTsof1and2.7N/mm (rightofFig.19).Ontheonehand,itisclearthatthedamagesimulated withtheFTmeasuredatlowspeed(2.7N/mm)stronglyunderestimated thedelaminatedarea.Ithastobenotedthatthisvalueof2.7N/mmis thestandardvalue(determinedusingindustrialnorms).This configura-tionalsoexhibitstoomuchfibredamageonthetwofirstpliessituated neartheimpactedside.
Thisfibrefailureisvisibleduethedelaminationoftheinterfaces13 and14(Fig.19).Thisgreaterfibredamageisconfirmedbycomparing thefibredamagevariablewiththestrainrateeffect(topleftofFig.16) andforthehighervalueoftheFT(toprightofFig.16).Thefibredamage
withthelowvalueofFTisnotrepresentedbecauseitissimilartothe oneobservedwiththestrainrateeffect.
Ontheotherhand,theglobalshapeofthedelaminatedinterfaces obtainedwith1N/mmoffractureisrelativelysimilartothatobtained withthestrainrateeffect.Thisislogicalbecause,oncethecrackgrowth starts, the FTdecreases quickly tothis value due tothe strain rate (Fig.6).Onlythedelaminationoftheinterfacesneartheimpactedside (interfaces12,13and14)ismodifiedbetweenthelowvalueofFTand thestrainrateeffect.
Inordertoenrichthecomparisonbetweentheexperimentandthe DPM,impacttestsat10Jand20Jwereperformedandnumerically simulatedonthe45° plate(Fig.20).Globally,theincreaseofthe delami-natedsurfacewiththeimpactenergylevelistakenintoaccountmoreor lesswellbythemodelusingthestrainrateeffect.Again,thefibrefailure ofthefirstplylocatedontheimpactedsideseemsunderestimated.Its failureisclearlyobservedinthe20Jimpactbythecleardelamination
Table2
Mechanicalpropertiesofcarbon/epoxyUDplyusedasparametersoftheDPM. Tensile Young’s modulus in fibre direction, E lt 130 GPa
Compressive Young’s modulus in fibre direction, E lc 100 GPa
Young’s modulus in transverse direction, E t 7.7 GPa
In-plane shear modulus, G lt 4.75 GPa
Poisson’s ratio, ϑlt 0.3
Tensile failure strain in fibre direction, 𝜀 lt 0.018
Compressive failure strain in fibre direction, 𝜀 lc − 0.0125
Tensile failure stress in transverse direction, 𝜎tt 60 MPa
Compressive failure stress in transverse direction, 𝜎tc − 250 MPa
In-plane shear failure stress, 𝜏ltr 110 MPa
Interlaminar fracture toughness in mode I , G Ic 0.5 N/mm
Interlaminar fracture toughness in mode II , G IIc 1.6 N/mm
Tensile fracture toughness in fibre direction, G If,t 100 N/mm
Compressive fracture toughness in fibre direction, G If,c 30 N/mm
Density, 𝜌 1600 kg.m −3
ofinterface14(Fig.20b).Itcanbenotedthatthedelaminatedsurface areameasuredduringthe20Jimpactissymmetricalwiththecentral pointoftheplate,unlikethedelaminatedsurfaceobservedinthe30J impact(Fig.12b).Fromexperimentalandnumericalobservations,the asymmetryofthedelaminatedsurfaceseemstoappearbetween20and 30J.Nevertheless,theasymmetryissometimesnotobtainedwiththe experiment,evenat30J.
3.4. Comparisonwiththermosetcomposite
Inordertocomparethethermoplasticresinwithathermosetresin, aconfigurationwith acarbon/epoxyplatewasmodelledfor the45° plateimpact.Onlythesimulationwasrun,andthematerialparameters weretakenfrompreviousstudies(Table2).Severalexperimentshave alreadybeenperformedwiththesematerialparameters[42,43,45,50]
andtheauthorshaverelativelyhighconfidenceintheassociatedresult. NostrainrateeffectwasusedforthissimulationbecausetheFTinmode IIdoesnotseemtovarysignificantlyforepoxyresin.Moreexactly,the resultsfoundintheliterature[51,52]andinourexperimentsdonot evidenceastrainrateeffectforModeII,unlikeintheworkofFriedrich etal.[13], whomeasuredastrainrateeffectforepoxyresinsimilar tothatforPEEK resin.Thebehaviourdifferencemaycomefromthe differenttypesofepoxypolymerresinsused,butthisquestionremains openatthisstage.
Thecarbon/epoxyplateexhibitsaslightlysmallersizeof delami-nationthanthecarbon/PEEKplateinFig.21b.Thislowersizeof de-laminationforepoxy resinisdue tothehighervalueof FTin mode
II,1.6N/mm,comparedtothehighspeedvalueofFTforPEEKresin, 1 N/mm. An asymmetry of the delaminated interfaces of the car-bon/epoxyplatecanalsobeobserved(rightofFig.21b),especiallyin theonessituatedinthelowerpartofthethickness(interfaces3–5).
Theforce-displacementcurveofthecarbon/epoxyplateissimilar tothatofthecarbon/PEEK(Fig.21a).Thefibrefailurepatternisalso relativelyclosetothecarbon/PEEKone(Fig.16).Thedamageis actu-allylargerthantheonesimulatedwiththestrainrateeffectandslightly smallerthantheonesimulatedwiththehighvalueofFT.Itshouldbe noted(Fig.21b)thatthepatternshownwasrecordedattheendofthe impacttest,whentheloadhasreturnedtozero.Therefore,thepattern isrepresentativeofthedeformationoftheplateobtainedstraightafter impact.Theresidualindentationisslightlyreducedbyarelaxation phe-nomenonnotyettakenintoaccountintheDPM.Ultimately,theimpact behaviourofthecarbon/epoxyplateisrelativelysimilartotheimpact behaviourofthecarbon/PEEK,despitethehigherstaticvalueofFTfor PEEKresin.
Toconclude,eventhoughtheFTinmodeII(ormoreexactlythelow speedvalueoftheFT)ishigherforPEEKresinthanforepoxyresin,the delaminatedsurfaceislargerforPEEKresin.Thisisduetothestrain rateeffect,whichconsiderablyreducestheFT.Thisdecreaseisclearly aproblemforPEEKcompositelaminatesbecauseitlimitstheinterestof
thesematerialsforimpactdamagetolerance.Nevertheless,thisfeature needstobeconfirmedbyotherstudiesandwithotherthermoplastic resins.Inparticular,otherstackingsequencescouldleadtodifferent conclusions asthestackingsequencesusedinthis studyalways con-tainedtwoconsecutivepliesinthesamedirection,whichisknownto increasethedevelopmentofthedelaminatedarea.
4. Conclusion
AmodeltakingthestrainrateeffectoftheFTinmodeIIof inter-laminarinterfacesintoaccounthasbeendeveloped.Thefirstpartofthis researchwastoidentifythecorrectparametersusinganENFtest espe-ciallyset-uptogenerateunstablecrackgrowth.Processingtheresults madeitpossibletoexperimentallymeasurethevalueofFTinmodeII forhighspeedpropagationandtoidentifythestrainratebehaviourto beimplementedinthemodel.
Thesecondpartconsistedofsimulatingimpacttestswithdifferent stackingsequencesanddifferentimpactenergylevelswiththehelpof the DPMtaking thestrainrate effectinto account.TheDPM exhib-ited relativelygoodcorrelationswithexperiment.Itmadeitpossible toidentifysomeasymmetryofthedelaminatedinterfaces andto ob-servethecommonpropagationofgroupsofinterfacessituatednearthe mid-thicknessofthelaminatedplates.
Finally,theimpactdamageinthecarbon/PEEKofthis studywas comparedwiththatofclassicalcarbon/epoxyplateswiththehelpof numericalsimulations(DPM).Itshowedthat,whenthelowervalueof FTinmodeIIofPEEKresinwasusedforhighspeedpropagation,larger delaminatedareasweregenerated;contrarytotheresultexpectedwhen consideringthehigherFTofPEEKforlowspeedcrackgrowth.
Thisresultconfirmedtheconclusionsdrawninourpreviousstudy focusedonthemeasurementofFTinmodeIIusingtheENFtestandIRT technique[33].Italsoquestionstheinterestofcarbon/PEEKlaminate compositescomparedtocarbon/epoxylaminatecompositesintermsof impactdamagetoleranceproperties.Itwouldbeinterestinginthefuture toconfronttheresultsofthisresearchwithotherstudiesondifferent fibre/matrix combinationsandstackingsequencesandtopursuethe researchonthenumericalmodellingonthecompressionafterimpact behaviour.
DeclarationofCompetingInterest
Theauthorsdeclarethattheyhavenoknowncompetingfinancial interestsorpersonalrelationshipsthatcouldhaveappearedtoinfluence theworkreportedinthispaper.
Acknowledgement
The authors gratefully acknowledge CALMIP (CALcul en Midi-Pyrénées,(https://www.calmip.univ-toulouse.fr)foraccesstotheHPC resourcesunderallocationp1026.
Supplementarymaterials
Supplementarymaterialassociatedwiththisarticlecanbefound,in theonlineversion,atdoi:10.1016/j.jcomc.2020.100031.
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