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Surface instability of viscoelastic thin films
S. Safran, J. Klein
To cite this version:
S. Safran, J. Klein. Surface instability of viscoelastic thin films. Journal de Physique II, EDP Sciences,
1993, 3 (5), pp.749-757. �10.1051/jp2:1993164�. �jpa-00247868�
Classification
Physics
Abstracts46.608 47.50 68.15
Surface instability of viscoelastic thin films
S. A. Safran and J. Klein
Department of Materials and Interfaces> Weizmann Institute of Science> Rehovot> Israel 76100
(Received 24
September
1992,accepted
infinal
form 15January
1993)Abstract. The surfaces of thin>
liquid
films can be unstable due to thinning van der Waals interactions>leading
to the formation of holes in theinitially
uniform film. These instabilities canbe
greatly
retarded in viscoelastic materials (andcompletely
inhibited in elastic materials) evenwhen the finite
frequency
shear modulus, E> is smallcompared
to the infinitefrequency
modulus,G. This occurs when E/G »
(a/ho)~
« l where a is a molecular size and ho is the film thickness.We relate the growth rate of the
instability
to thedynamic viscosity,
a~ (w), with examples for thecases of a
polymer
brush> an elastic fluid (gel)> and a transientpolymer
network, describedby
reptation dynamics.
1. Introduction.
While the
production
of thin films isimportant
in manyapplications,
a crucial consideration is whether the films remain flat and uniform at ambient temperatures in thermalequilibrium.
The ultimatestability
of such filmsdepends
of course on theequilibrium
contactangle
of the film material. Non-zero contactangles imply
that theinitially
uniformfilm,
formedperhaps by
anon-equilibrium
process such asspin-coating
or molecular beamepitaxy,
willeventually
break up into disconnected islands. The kinetics of this processusually
involves the formation ofholes
[I]
in the otherwise uniform film ; the holes grow and an island structure results[2, 3].
How
quickly
these holes nucleate isdirectly
related to themetastability
of theinitially
uniform film.In
polycrystalline
solidfilms,
a natural source of surface instabilitiesleading
to eventual hole formation anddewetting
are the intersections betweengrain
boundaries[1, 4]
while inliquid films,
there exists an intrinsic mechanism for hole formation i,ia the flow inducedby
athinning
van der Waals interaction. The spontaneous rupture of thinliquid
films under thisforce has
already
been discussed for the case ofsimple,
viscousliquids [5-7].
Recentexperiments
have focused on thin films[8]
ofpolymers,
where both hole formation andgrowth
have been observed. At
long times,
the holes arrange themselves into characteristic pattems which may be related to a «spinodal
» type ofinstability
of the hole rim[9].
Thusfar,
thepolymeric
films have been discussedusing
asimple hydrodynamic
model where theviscosity
of the film is a constant. In this paper, we reexamine the spontaneous rupture of
initially~
uniform,
thinliquid
filmsusing
a linear viscoelastic model for thedynamics.
When the interactions with the substrate are such that theequilibrium
state is a disconnected set of islandsor
droplets I,e., partial wetting
hole formation is a necessary intermediate state ; wefocus on the
dynamics
of the initialinstability
at the surface. For viscoelastic materials with a750 JOURNAL DE
PHYSIQUE
II N° 5single
time which characterizes the crossover from elastic to viscoelastic response we show that even a small shear elasticrestoring
force cangreatly
retarde the surfaceinstability leading
to hole formation ; in elastic
materials,
where this crossover time becomesinfinitely long
theinstability
can becompletely
inhibitedby
theequilibrium
shear modulus, even if it is small.We illustrate this with an estimate of the timescale for surface induced
thinning
of apolymer
« brush »
[10] (I.e.,
amonolayer
ofpolymer grafted
onto a solidsurface).
For materials with noequilibrium
elastic shearmodulus,
but with a timedependent
response to shear stress, the surfaceinstability
is similar to that of the Newtonianfluid,
if theviscosity
isreplaced by
theviscosity
at the «frequency
» scale of theinstability
these results in a self-consistentequation
for the
growth-rate
of the process. Thisequation
is examined for apolymeric
system wherereptation dynamics [I
I are assumed and it is shown that the characteristic time scales for hole formation can belarge.
Thetheory
is motivatedby
recentexperiments [12]
which indicated that the addition oflong-chain
and surfactant-likepolymers
can inhibit hole formation inpolymeric
thinfilms, although
thetheory
does notdirectly
address theseexperiments
inmulticomponent
systems.2.
Hydrodynamic instability
of viscoelastic fluid films.The standard discussion of surface instabilities in
thin, liquid
films[6, 7]
focuses on the effect of the van der Waals energy of asolid,
with a normal in the Idirection,
coveredby
a thin film of localheight
h(x,
y t)
where t is the time. Films that tend to thin are describedby
a van derWaals free energy per unit area,
U(h) given by [5, 6]
U(h)=-
~~
(l)
12 aThwhere A is related to the difference between the Hamaker constants of the
liquid
and amolecule of the
liquid interacting
with the solid A~ 0 for
thinning
films which show surface instabilities whichgive
rise to holes. This energy can be related to a(negative) disjoining
pressure, 4
=
dF/dD where F
= D U/h is the total free energy and D is the volume.
Noting
that dF/dD
=
(aflaD
)~ +(aflah)(ahlaD )
we find :~
=
~
~
(2)
The
tendency
of the van der Waals interaction to thin the film and thus enhance any surface fluctuations competes with the surface tension, y, which tends to flatten anearly-flat
surface.Large
wavevector fluctuations are stable while small wavevectorfluctuations,
where the surface tension force isnegligible,
are unstable and holes are nucleated at a characteristiclengthscale
determinedby
thiscompetition.
The
dynamics
of this process are describedby
the Navier-Stokesequation
and a linearstability analysis
of theflat, incompressible film,
with initialthickness, ho.
The linearstability analysis
isappropriate
for surface disturbances(h(x, y;t)- hoi who,
but a non-linearanalysis [7]
indicates that the linearapproximation gives
a reasonabledescription
of the process, at least for small initialperturbations.
Since the flat film has zerovelocity,
thelinearized,
Navier-Stokesequation
can be written :p
~~=-Vp-V4+V.v (3)
at
where p is the
density,
V=
(u,
v,w)
is thevelocity,
p is the pressure, 4 is thenegative
disjoining
pressure, and v is the stress tensor. For anincompressible, isotropic,
viscoelastich(x,y)~ h
~ z
Fig.
I. Surface geometry used in these calculations.material,
the stress tensor is related[13, 14]
to the strain tensor e and to the rate of strain(velocity gradient)
tensor k(e,
g., d~~=
awlaz)
where the dotsignifies
the timederivative, by
:?ij "
E~ij
+ '~o~
dij
+£ lcn
~~~~~~ ~~
@ij
(T)
dT(4)
n o~
Here,
E is theequilibrium
shearmodulus,
~~
is the
high frequency viscosity, corresponding
totypical
molecularmotions,
and m~ are the rates associated with the discretespectrum
of relaxation times. For Newtonianfluids,
E=
C~
= 0 and the term V. v becomesV~V.
For non-Newtonian
fluids,
asimple
relation exists for theLaplace
transforms[15]
of the stress and thevelocity gradient
tensor :To (W
)
~ 'l (W
)
@ij(W
(5)
where
~(w)=j+~~+z~[~ (6)
~ n
In these
equations,
theLaplace
variable w can becomplex,
ingeneral. Equation (3)
can beLaplace
transformed to read :p wv
(w )
=vn(w )
+ ~(w ) v2v (w ) (7)
where n
= p +
4. Similarly,
theincompressibility
condition can be written :w~(w )
=
(u~(w
+v~(w )) (8)
where the
subscripts signify
derivatives. TheLaplace
transforms of the normal andtangential
stress
boundary
conditions at theliquid
surface characterizedby
a surface tensiony, can be
respectively
written as :P
(w )
+ 21~
(w )(w~)~
h ~ Y
V~h(x,
y ;w
) (9)
u~(w
+w~(w )
=
v~(w )
+w~(w )
= 0.(10)
The
stability analysis
isperformed by solving
theseequations
in the lubricationapproxi-
mation
(for
arigorous
treatment see Ref.[7])
where it is assumed that thelength
scale for fluctuations in thevelocities,
pressures and filmheight
in the x and y directions is muchlarger
than the film
thickness, ho
the wavevector q associated with theinstability
is smallcompared
with
I/ho.
We also assume that the deviations from a flatfilm, H(x,y;w)=
[h(x,
y ; w) hoi
are small. Thegrowth
rate of theinstability
is shown to be related to thevalue of w that satisfies these
equations
and the results derived below indicate that752 JOURNAL DE PHYSIQUE II N° 5
w scales as
q~
so that to a firstapproximation,
terms in w inequation (7)
can beneglected.
Consistent with this
approximation
is theneglect
ofspatial gradients
of thevelocity
in thex and y directions in this
equation
and one finds~
(w ) u~~(w )
=n~(w (i1)
~
(w vzz(w
=ny(w ) (12)
Solving
for u and v with theboundary
conditions of noslip
at z = 0 andequation (10)
with thex and y derivatives
again neglected (I,e., u~(w
=
0 and
v~(w )
= 0 at z=
ho,
where we use[16]
a linearization aboutho),
we find :u
(w )
= ~
~(~ JI~(w )(z~
2zho) (13a)
v w
)
= ~
lI~ (w ) (z~
2zho ) (13b)
To this order, the
tangential
stressboundary
conditionimplies
p = y
V~h. (14)
Thus,
p andby equation (2)
Hareindependent [17]
of z.Finally,
theincompressibility relation, equation (8)
and theno-slip boundary
condition determine w asw
(w )
=~
i
(n~
+n~~) z2
ho (
(15)
where we have
again [16]
linearized aboutho,
and used n=~ (h)
yV~h
where all thevariables are the
Laplace
transforms(I.e., lI(w )).
The
equation
of motion for the surface isgiven
from the kinematicboundary
condition which relates the zcomponent
of thevelocity
at the surface z=
h
(x,
y ; t),
V~, to the total time derivative of h :fl+ (V~.V)h=V~.1. (16)
Keeping
terms linear inh(x,
yt)
andLaplace transforming
thisequation yields
wh(x,
y ; w tws(w ) (17)
where the
subscripted w~(w
is the z directionvelocity
w(w )
evaluated at z =ho. Linearizing
theexpression
for~
inequation (2)
aboutho
andusing equation (15)
we thus find :wH(x,
y ; w=
~~ yv2(v2H(x,
y ; w
))
+~
~
v2H(x,
y ;w
j (18)
3
71(w)
2who
Consider a
single
Fourier mode of a fluctuation in theheight
with wavevector q withH(x,
y ; w=
H~(w) exp(iq r)
; we find anequation
for the allowed value of w ;~~3
~ 3 'l
(l)
~~~~~ ~~~ ~~~~where
q(
=
~
(20)
2
aTh(
yThis result has the same form as the
growth
rate derived[6, 7]
for hole formation in non- viscoelasticfluids,
with theproviso
that theviscosity
~, which is constant in those systems, isreplaced by
theLaplace transform, ~(w) (Eq.(6)),
evaluatedself-consistently
at thefrequency,
w, of theinstability.
Thepresent
derivation shows that this substitution is consistent with the lubricationapproximation
and indicates how corrections may be included.Positive values of
w indicate
[15]
that the surface fluctuation is unstable and will grow,leading
to hole
formation,
while w ~ 0 indicatesstability
of theflat,
uniform film to surfaceheight
fluctuations.
Instability
is obtainedonly
for wavevectors q ~ q~ where the van der Waals interaction dominates the surface tension term.For an elastic materials with an
equilibrium
shearmodulus, (I.e.,
E # 0 andC~
= 0 inEq. (6)),
thegrowth
rate isgiven by
:~° ~
"q~ q~ q(
+
)/~
2(21)
Y o q
where
~~3
a =
fi (22)
3 ~~
We see that at small
enough
values of q, w ~ 0 and thesystem
is stable. Forlarger
values of q thesystem
may beunstable,
while as q - oJ, the surface tension guarantees w ~ 0 andstability.
For a viscoeslastic materials with a
single,
characteristic relaxation time v~=
I/w~
which separates the short-time elastic response(with
a modulus,E)
from thelong-time
viscousbehavior,
one can writeequation (6)
in the form :~(w)= ~~+~ )~ (23)
~
From
equation (19)
one sees that there will be nvo surfacemodes,
a stable one withw ~ 0 and unstable one. These solutions are
given by
:~ ~
j ~~q)
=
~la (q)~
+ 4 b~~~ ~~~~
where
a(q)
= w~ +
aq~jq~ qji (25)
and
b(q)
=
E/~
~
+
aq~
[q~q(]
w~(26)
The
physical meaning
of these solutions is discussed below.3.
Stability
ofpolymer
brushes,gels
and solutions.We first
recapitulate
the known results for a Newtonian fluid(E
=0, C~
= 0 in
Eq. (6))
andwrite
~~ =
Gv
(27)
where G is a modulus
(typically
an energy of order kT per unit molecularvolume)
and754 JOURNAL DE PHYSIQUE II N° 5
v a characteristic molecular time scale.
Equation (19)
indicates that thegrowth
rate is maximal atq$
=
q(/2
and the fastestgrowing mode,
w~ isgiven by
w~ v =
p
~
(28)
where
p~
=
yh( q(/12
G(29)
and the
subscript
A denotes thatp
is related to the Hamaker constantby equation (20).
We note that for mostsystems,
one can set all the energy scales(in
y, G andA)
to order kT.Assuming
asingle microscopic length,
a, we find thatp~
~
(a/ho)~
to within a constant of orderunity.
For filmsgreater
than several molecularthickness,
we thus expectp
« I.Thus,
even the
fastest growing
modeusually
satisfies w~ v =p~ (a/ho)~
« l.We next consider elastic materials.
Equation (21)
indicates that the maximalgrowth
rateoccurs as above at
q$
=
q(/2
and the value of the w~ isgiven by
:w~ v = p
~
p
~
(30)
where
p~
= E/G is the ratio of the shear elastic modulus to theviscosity
modulus. Weimmbdiately
see that ifp~
~p~,
w~ isalways negative
and the thin film is stable to surface undulations[18].
Sincep~ (a/ho)~
can be very small for a film whose thickness is much greater than a molecularsize,
even a very smallequilibrium
shear modulus a smalldegree
of network formation can reduce the
growth
rate of theinstability
and even stabilize the filmagainst
holes. We note that thinpolymeric
films can show surface effects which can lead to vitrification andpossibly
network-like behavior[19].
A more
realistic,
but stillphenomenological description
ofpolymeric
materials considers their viscoelastic response, with a characteristicfrequency
w~(which
may be molecularweight dependent
as shownbelow)
whichseparates
the short-time elastic response(w
~ w~) from thelong-time
viscous behavior.Using equation (24)
we find that thegrowth
rate of the fastestgrowing
unstable surface mode is :w~v=)(p~-p~-w~v)+)~/(p~-p~-w~v)~+4p~w~v. (31)
In the limit that
p~
»p~
which can be satisfied even for a very small shear modulus sincep~ (a/ho)~
« l, we find that :w~ m w~
) (32)
E
For
long
characteristic times(w~
v « I) compared
to molecular relaxation times and for small ratios ofp~/p~,
thegrowth
rate can be very small indeed because(I)
it is scaledby
the(small)
characteristicfrequency
of the viscoelastic material and(it)
because even a shearmodulus,
E which is smallcompared
to that of a solid or the infinitefrequency
modulus of thepolymer,
results in a very small value of
p~/p~
for films much thicker than a molecular dimension. If the inversegrowth
rate is much slower than theexperimental
observationtime,
the system iseffectively
stableagainst
surface undulations. Holegrowth
will not be observed and isinhibited for all
practical
purposes.As a
specific example,
we consider a set ofpolymer
chains end-attached to the surface of a solid substrate. For the case where there is no solvent, this is known as apolymer
melt brush[10].
Hole formation ispotentially possible
when these ends arereversibly
attached ; wefocus on the surface
instability
of the brush. The shear modulus can be estimatedby applying
alateral force to the top of the brush which shears the brushes
by displacing
each brush end at the surfaceby
adistance,
x in the direction of the force per unit area, F. This results in thestretching
of the brushes to a newlength, L,
with aconsequent
elastic tension perchain, f, along
each chain. The value of x is such that theshearing force,
F isexactly
balancedby
thecomponent in the direction x of the elastic tension in the brush due to the stretched chains :
F
=
«fx/L (33)
where the tension per chain is
given by
the derivative of thestretching
free energy withrespect
to the chain
length
:f
=
3
kTL/Nb~
foran ideal chain in a
melt,
where N is thedegree
ofpolymerization.
This results in a modulusgiven by
3
kTv«~
(34)
E=
Emeit
~~2
where v is the
segmental volume,
b is the monomersize,
and « is the number of chains per unit area of surface. This result haspreviously
been derivedby
Fredrickson et al.[20] using
aslightly
differentapproach.
For a brush in agood solvent,
a similar argument[21]
indicates that at low shearstrains,
E= E~~j = 3 kT« ~~~ The ratio E/G which enters in
equation (30)
is small, since the surfacedensity (for
agiven
melt brushheight)
isproportional
toN~~
while G isindependent
of molecularweight
anddepends only
on theentanglements
between chains
[20]. However,
this small modulus is sufficient to stabilize the brushagainst
surface undulations in the limit of
large N,
since the filmheight, ho,
isproportional
to N and inequation (30) p~ hi
~ Thus, inequation (30), p~
N~ ~ »p~
N~ ~ and the system is stable forasymptotically large
N.(For
a brush in agood
solvent the exponents areslightly different,
but the conclusion isunchanged.)
Of course a melt brush with
irreversibly grafted
chains will never dewet and form holes.However,
one canimagine
that a melt withreversibly
attached chains can be modeled as a viscoelastic material with noequilibrium
shear modulus(I.e.,
at infinitetime)
but with a finite relaxation time which characterizes the crossover from the intermediate time shearmodulus,
E, to the very short timemodulus, G,
as discussed above. Hole formation for the case where thegrafting
locations are free toequilibrate
on the substrate(but
with along
relaxationtime)
may begovemed by equation (32).
Forlong chains,
the ratiop~/p~ l/N~
and when thissmall factor is
multiplied by
a small value of w~, the system can beeffectively
stable with hole formation inhibited over any reasonablelaboratory
time scale.Another system with a finite shear modulus is a
physical gel (where
the crosslinks are notpermanent
so hole formation canpotentially occur). Again,
the system will be elastic at times shorter than ml and viscous atlonger
time scales. Thegrowth
rate willagain
begiven by equation (32)
and even a value of E/G « I may still result in a very small value of the fastestgrowing
surfacemode,
w~, sincep~/p~
« I ; for smallenough
values of the characteristicfrequency
w~, the system may appear to be stable to holeformation,
while in fact it is unstable, but with anextremely
slowgrowth
rate.We now consider a
simple,
non-crosslinkedpolymeric
system with noequilibrium
shearmodulus, but with very
long
relaxation times. For this case, thelongest
relaxation times[I I]
are associated with the
reptation
of thepolymer
chains. Thereptation
modes of the chains have characteristic times which scale with thedisengagement
time for chain relaxation[I II,
v~ To
N~/N~ (35)
where To is a
(microscopic) segmental jump time, (of
orderr),
N is thedegree
of756 JOURNAL DE PHYSIQUE II N° 5
polymerization
andN~
is an «entanglement
»degree
ofpolymerization
whichdepends
on theparticular polymer
and concentration but istypically
of order 200 in a melt. Because of the factor ofN~,
these times are muchlonger
than themicroscopic
time scales and can lead to a dramaticslowing
down of the surface undulationinstability
and thus of hole formation andgrowth.
In thereptation
model, thecomplex viscosity
can be written[I II
~1(W =
G°
Td
f ) /~) (36a)
where
f(x)
=
(
(1 ~~@~ (36b)
x
and
G°
isa modulus that is
independent
of molecularweight
butdepends
on concentration. Inthe limit where
p~
ml and(G° v~)/(G~)»
I, the small w limit ofequation (36) yields
w~ v~ =
gp
~ where g =
G/G°. Thus,
the maximumgrowth
rate, w~, is small notonly
because the film isrelatively
thick(p~
« I),
but because the characteristic timescale,
v~ is verylong, scaling [22]
withN~.
Forlong enough
chains, thisagain
may stabilize the surfaceinstability
onlaboratory
time scales.In this context, it is
interesting
to note recentexperiments
in which thin films of apolymer
melt were
investigated.
In onestudy [23],
which we call the thick case, films ofpolystyrene
with N
=
10~
and of thickness ca 500 nm were heated up to 70 °C above theirglass
transition temperature forperiods
of two weeks andlonger,
and remainedquite
stable(I,e.,
uniform andunbroken).
In more recent work[8],
which we refer to as the thin case,polystyrene
films with N- 300 and of thickness 50-100 nm, heated to the same temperature, were observed to
commence
dewetting (holes began
to form andgrow)
within ten minutes. While nosystematic
study
has been carried out to date(in
the workquoted,
both the filmthickness, ho,
and thelongest (N-dependent)
relaxation times werevaried),
thestriking
differences infilm
stability
on increase ofho
and N arequalitatively
in accord with our discussion. Ourpredictions
for the fastestgrowing mode,
w~ indicate that the ratios of the timesrequired
for hole formation for the thick and thin cases can be enormous ; the timerequired
increasesby
afactor of
108
for an increase in both the film thickness and the molecularweight by
one order ofmagnitude.
For the 50 nm film with Nm 300
(taking
a m loh,
v m 10~ ~~
s)
thegrowth
rate isestimated to be 500 s while the 500nm film with N
m10~,
the estimatedgrowth
rate isloll s and the
system
iseffectively
stable onlaboratory
time scales.Acknowledgments.
The authors
acknowledge
useful discussions with N.Dan,
G.Fredrickson,
J. F.Joanny,
S.
Milner,
G.Reiter,
A.Silberberg,
and R. Yerushalmi-Rozen.They
aregrateful
for thesupport
of Minerva foundation. J. K, and S.A.S,acknowledge partial support
from theMinistry
of Science andTechnology,
Israel under grants 03M4040 and 3543-1-91respectively.
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ofPolymer Dynamics
(OxfordUniversity
Press, Oxford, 1986).[12] YERUSHALMi-ROzEN R., KLEIN J, and FETTERS L. J., to be
published.
[13] MIDDLEMAN S., Chem. Engng. Sci. 20 (1965) 1037.
[14] GOLDIN M. et al., J. Fluid Mech. 38 (1969) 689.
[15] Note that here we use the
Laplace
and not the Fourier transform of the timedependent
stress tensor thequantity
w which determinesstability
is thus real, and the timedependence
is~wt
[16] Since
lI~(w
andlI~(w already
have terms linear in H(x, y w )= h(x, y w ho, we evaluate the
boundary
conditions at z = h~.[17] This is consistent with the third Navier-Stokes equation, the analogue of equation (12) for
w.
Using
theincompressibility
condition, equation (8), to solve for w indicates thatw is
proportional
to q~. Thus to first order terms in q in the Navier-Stokes equations, we can set w~~ = 0implying
that lI~ = 0.[18] This can also be seen from the full
dispersion relationship
ofequation (19).
Similar restabilization has been considered in the context of jet breakup in references j13, 14]. While the present, dynamic argumentyields
thegrowth
rate of unstable modes, an estimate of the modulus needed to preventinstability
can also be obtained fromenergetic
considerations.[19] KREMER K., J. Phys. France 47 (1986) 1269.
[20] FREDRICKSON G. H., AJDARI A., LEIBLER L. and CARTON J., Macromolecules 25 (1992) 2882.
[2 Ii It is of interest that at this level, the modulus of a
polymer
bnlsh in a good solvent issignificantly larger
than that of a melt brush, (E~~j/E~~j~) II (b,$
=
s/b » I, where s
= « ~'~ is the mean
interanchor spacing (s » b) and the segmental volume is taken as v
=
b~.
[22]
Experimentally,
it is found that thelongest
relaxation times in entangledpolymer
systems scale asN~~, but this does
not
change
the present discussion (see FERRY J. D., Viscoelastic Properties ofPolymers,
3rd Edition,(Wiley,
NY, 1980)).[23j STEINER U., KRAUSCH G., SCHATZ G, and KLEIN J., P/~1ys. REV. Lett. 64 (1990) Ii19.