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Explicit solutions for the modeling of laminated composite plates with arbitrary stacking sequences

Philippe Vidal, L. Gallimard, O. Polit

To cite this version:

Philippe Vidal, L. Gallimard, O. Polit. Explicit solutions for the modeling of laminated composite plates with arbitrary stacking sequences. Composites Part B: Engineering, Elsevier, 2014, 60, pp.697- 706. �10.1016/j.compositesb.2014.01.023�. �hal-01366906�

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Explicit solutions for the modeling of laminated composite plates with arbitrary stacking sequences

P. Vidal, L. Gallimard, O. Polit

Laboratoire Energétique, Mécanique, Electromagnétisme – EA4416, Université Paris Ouest Nanterre-La Défense, 50 rue de Sèvres, 92410 Ville d’Avray, France

a b s t r a c t

In this paper, a method to compute explicit solutions for laminated plate with arbitrary stacking sequences is presented. This technique is based on the construction of an a posteriori Reduced-Order Model using the so-called Proper Generalized Decomposition. The displacement field is approximated as a sum of separated functions of the in-plane coordinatesx; y, the transverse coordinatezand the ori- entation of each plyhi. This choice yields to an iterative process that consists of solving a 2D and some 1D problems successively at each iteration. In the thickness direction, a fourth-order expansion in each layer is considered. For the in-plane description, classical Finite Element method is used. The functions ofhiare discretized with linear interpolations. Mechanical tests with different numbers of layers are performed to show the accuracy of the method.

1. Introduction

Composite and sandwich structures are widely used in the industrial field due to their excellent mechanical properties, espe- cially their high specific stiffness and strength. In this context, they can be subjected to severe mechanical loads. For laminated composite design, accurate knowledge of displacements and stresses is required. Moreover, the choice of the stacking se- quences has an important influence on the behavior of the struc- tures. The classical way consists in performing different computations with a fixed value of each orientation of the plies.

The present approach based on the Proper Generalized Decompo- sition (PGD) aims at building the explicit solutions with respect to any stacking sequences avoiding the computational cost of numerous computations.

According to published research, various theories in mechanics for the modeling of composite structures have been developed. On the one hand, the Equivalent Single Layer approach (ESL) in which the number of unknowns is independent of the number of layers, is used. But, the transverse shear and normal stresses continuity on the interfaces between layers are often violated. We can distin- guish the classical laminate theory[1](unsuitable for composites and moderately thick plates), the first order shear deformation theory [2], and higher order theories with displacement[3–10]

and mixed[11,12]approaches. On the other hand, the Layerwise

approach (LW) aims at overcoming the restriction of the ESL con- cerning the discontinuity of out-of-plane stresses on the interface layers and taking into account the specificity of layered structure.

But, the number of degrees of freedom (dofs) depends on the num- ber of layers. We can mention the folllowing contributions[13–17]

within a displacement based approach and [18,11,19]within a mixed formulation. As an alternative, refined models have been developed in order to improve the accuracy of ESL models avoiding the additional computational cost of LW approach. So, a family of models, denoted zig-zag models, was derived in [20–22] from the studies described in[23,24]. Note also the refined approach based on the Sinus model[25–27]. This above literature deals with only some aspects of the broad research activity about models for layered structures and corresponding finite element formulations.

An extensive assessment of different approaches has been made in [28–32].

Over the past years, the so-called Proper Generalized Decompo- sition (PGD)[33]has shown interesting features in the reduction model framework. A separated representation of variables called radial approximation was also introduced in the context of the LA- TIN method [34] for reducing computational costs and used to solve parametric problems [35]. For the scope of our study, the PGD has been successfully applied for the modeling of composite beams and plates [36–38]. The principle of the method consists in using separated representation of the unknown fields to build an approximate solution of the partial differential equations. A first attempt to obtain analytical solutions for composite plate based on a Navier-type solution with a separation of variables can also be found in[39].

Corresponding author. Tel.: +33 140974855.

E-mail address:[email protected](P. Vidal).

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This work aims at modeling composite plate structures regard- less of the stacking sequences. For this purpose, the present approach is based on the separation representation where the dis- placements are written under the form of a sum of products of (i) bidimensional polynomials of (x,y), (ii) unidimensional polynomi- als ofzand (iii) unidimensional polynomials of the orientations of the plieshi. As in[38], a piecewise fourth-order Lagrange polyno- mial ofzis chosen as it is particularly suitable to model composite structures. As far as the variation with respect to the in-plane coor- dinates is concerned, a 2D eight-node quadrilateral Finite Element (FE) is employed. The functions of the orientations of each ply are piecewise linear. Finally, the deduced non-linear problem implies the resolution ofNCþ2 linear problems alternatively (NC is the number of layers). This process yields to a 2D and 1D problems in which the number of unknowns is smaller than in a Layerwise approach. Finally, the solution depends explicitly on the fibers ori- entation of each ply.

We now outline the remainder of this article. First, the reference mechanical formulation is recalled. Then, the resolution of the parametrized problem by the PGD is described. The particular assumption on the displacements yields a non-linear problem which is solved by an iterative process. Then, the FE approxima- tions are described. Finally, numerical tests are performed. A one-layer case is first considered to assess and illustrate the behavior of the method. The influence of the discretization of the functions depending on the orientation of the plies is shown.

Two-layer and four-layer configurations are also addressed. The accuracy of the results is evaluated by comparison with reference solutions issued from PGD solutions with different fixed stacking sequences using the work developed in[38].

2. Reference problem description 2.1. The governing equations

Let us consider a plate occupying the domain V ¼XXz

bounded by@XwithXz¼ h2;h2

in a Cartesian coordinate system ðx;y;zÞ. The plate is defined by an arbitrary regionX, in theðx; plane, located at the midplanez¼0, and by a constant thickness h. SeeFig. 1.

2.1.1. Constitutive relation

The plate can be made ofNCperfectly bonded orthotropic layers of the same material. Using matrix notation, the three dimensional constitutive law in the material coordinate is given by:

rm¼eCem ð1Þ

where the stress vectorrm, the strain vectoremandCeare written in the material coordinate.eCis defined as:

Ce¼

eC11 Ce12 eC13 0 0 0 Ce22 eC23 0 0 0 eC33 0 0 0 eC44 0 0

sym Ce55 0

Ce66

2 66 66 66 66 64

3 77 77 77 77 75

ð2Þ

The stiffness coefficientseCijare not reported for brevity reason (see[40]for more details). For each layerðkÞ, a rotation matrixRðkÞ is defined to obtain the constitutive law in the global coordinate system. So, we have:

rðkÞ11

rðkÞ22

rðkÞ33

rðkÞ23

rðkÞ13 rðkÞ12 2 66 66 66 66 66 4

3 77 77 77 77 77 5

¼

CðkÞ11 CðkÞ12 CðkÞ13 0 0 CðkÞ16 CðkÞ22 CðkÞ23 0 0 CðkÞ26 CðkÞ33 0 0 CðkÞ36 CðkÞ44 CðkÞ45 0 sym CðkÞ55 0 CðkÞ66 2

66 66 66 66 66 4

3 77 77 77 77 77 5

eðkÞ11 eðkÞ22 eðkÞ33 cðkÞ23 cðkÞ13 cðkÞ12 2 66 66 66 66 66 4

3 77 77 77 77 77 5

i:e:rðkÞ¼CðkÞeðkÞ ð3Þ

withCðkÞ¼RðkÞeCRðkÞT and

RðkÞ¼

cos2hk sin2hk 0 0 0 2sinhkcoshk

sin2hk cos2hk 0 0 0 2 sinhkcoshk

0 0 1 0 0 0

0 0 0 coshk sinhk 0

0 0 0 sinhk coshk 0

sinhkcoshk sinhkcoshk 0 0 0 cos2hksin2hk

2 66 66 66 66 64

3 77 77 77 77 75

ð4Þ

We denote the stress vectorrðkÞ, the strain vectoreðkÞ, the fibers orientationhk(Fig. 1) andCðkÞij the three-dimensional stiffness coef- ficients of the layerðkÞin the global coordinate system.

2.1.2. The classical weak form of the boundary value problem The plate is submitted to a surface force densitytdefined over a subsetCNof the boundary and a body force densitybdefined inX. We assume that a prescribed displacementu¼udis imposed on CD¼@XCN.

The classical formulation of the elastic problem is recalled: find a displacement field u and a stress field r defined in V which verify:

the kinematic constraints:

u2 U ð5Þ

the equilibrium equations:

r2 Sand8u2 U

Z

V

r:eðuÞdV þ Z

V

b:udV þ Z

CN

t:udC¼0 ð6Þ the constitutive relation:

r¼CeðuÞ ð7Þ

U ¼ fuju2 ðH1ðVÞÞ3;u¼udonCDg is the space in which the displacement field is being sought, S ¼ L2½V3 the space of the stresses, and eðuÞ denotes the linearized strain associated with the displacement.

3. Application of the Proper Generalized Decomposition to plate with any stacking sequences

The Proper Generalized Decomposition (PGD) was introduced in [33]and is based on ana prioriconstruction of separated variables Fig. 1.Geometry of the plate and orientation of the fibers of the laminated plate.

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representation of the solution. The following sections are dedicated to the introduction of the PGD to build a parametric solution for composite plate with any stacking sequences. An illustration is pro- posed in[37]. We consider the problem defined by Eqs.(5)–(7)as a parametrized problem where the orientation of each plyhkis in a bounded interval Ik¼ ½hkm;hkM. The solution of Eqs. (5)–(7)for a pointMof the structure depends on the values of these angles and is denoteduðM;h1;h2;. . .hNCÞ, and the stress is linked with the strain by a parametrized constitutive lawCðkÞðhkÞ.

3.1. The parametrized problem

The displacement solution u is constructed as the sum of N products of separated functions (N2N is the order of the representation)

uðx;y;z;h1;h2;. . .hNCÞ ¼XN

i¼1

gi1ðh1Þgi2ðh2Þ. . .giNCðhNCÞfiðzÞ viðx; ð8Þ wheregikðhkÞ; fiðzÞandviðx;are unknown functions which must be computed during the resolution process. gikðhkÞ; fiðzÞ and

viðx;are defined onIk; XzandXrespectively. The ‘‘’’ operator in Eq.(8)is Hadamard’s element-wise product. We have:

fivi¼vifi¼

f1iðzÞvi1ðx; f2iðzÞvi2ðx; f3iðzÞvi3ðx; 2

64

3

75withvi¼

vi1ðx;

vi2ðx;

vi3ðx; 2 64

3 75fi¼

f1iðzÞ f2iðzÞ f3iðzÞ 2 64

3 75

ð9Þ Note that the in-plane coordinates and the transverse coordi- nate are separated in the expression of the displacements as in [38].

For sake of clarity, the body forces are neglected in the develop- ments and the new problem to be solved is written as follows: find u2 U(space of admissible displacements) such that

aðu;uÞ ¼bðuÞ8u2 U ð10Þ

with aðu;uÞ ¼

Z

XXzI1I2...INC

CeðuÞ:eðuÞdXdXzdh1. . .dhNC

bðuÞ ¼ Z

CNI1I2...INC

t:udCdh1. . .dhNC

ð11Þ

whereXXz I1 I2. . . INCis the integration space associated with the geometric space domain XXzand the parameters do- main of the laminae orientation I1 I2. . . INC. For the present work,CN is considered as the top or bottom surfaces of the plate, that isz¼zFwithzF¼ h=2.

The strain derived from Eq.(8)is

eðuÞ ¼XN

i¼1

gi1ðh1Þgi2ðh2Þ. . .giNCðhNCÞ

f1ivi1;1

f2ivi2;2

f3i 0vi3

f2i 0vi2þf3ivi3;2

f1i 0vi1þf3ivi3;1

f1ivi1;2þf2ivi2;1

2 66 66 66 66 66 4

3 77 77 77 77 77 5

ð12Þ

where the prime stands for the classical derivativefi0¼dfdzi , andðÞ;a for the partial derivative. The dependance with respect to the space coordinates is omitted.

3.2. decomposition of the parametrized problem

We assume that a sum ofn<Nproducts of separated functions have been already computed. Therefore, we have:

unðx;y;z;h1;h2;. . .hNCÞ ¼Xn

i¼1

gi1ðh1Þgi2ðh2Þ. . .giNCðhNCÞfiðzÞ viðx;

ð13Þ and the solution at step nþ1 is sought as the sum of unand a product

gnþ11 ðh1Þgnþ12 ðh2Þ. . .gnþ1NC ðhNCÞfnþ1ðzÞ vnþ1ðx; of unknown

functions. So,unþ1can be written as

unþ1ðx;y;z;h1;h2;. . .hNCÞ ¼unðx;y;z;h1;h2;. . .hNCÞ

þgnþ11 ðh1Þgnþ12 ðh2Þ. . .gnþ1NCðhNCÞfnþ1ðzÞ vnþ1ðx; ð14Þ

Let us denote bygnþ1the set of functionsðgnþ11 ;gnþ12 ;. . .gnþ1NC Þand by

piðgÞandpðgÞthe two following products

piðgÞ ¼YNC

j¼1 ji

gjandpðgÞ ¼YNC

j¼1

gj ð15Þ

The test functions are derived from Eq.(14)

u¼XNC

i¼1

piðgnþ1Þgi fnþ1vnþ1þpðgnþ1Þvnþ1f

þpðgnþ1Þfnþ1v ð16Þ

Introducing the trial function udefined by Eq. (14)and the test functionsudefined by Eq.(16)into the weak form (Eq.(10)) leads to theNCþ2 following equations, where the unknown functions gnþ1i ðhiÞ; gnþ1; fnþ1ðzÞ; vnþ1ðx;are denotedgi; g; f; vfor sake of clarity:

for the test functionsgi; i2 f1;. . .;NCg apiðgÞgifv;piðgÞgifv

¼bpiðgÞfvgi

aun;piðgÞgifv 8gi ð17Þ for the test functionf

pðgÞvf;pðgÞvfÞ ¼pðgÞvfÞ

aðun;pðgÞvfÞ 8f ð18Þ for the test functionv

pðgÞfv;pðgÞfvÞ ¼pðgÞfvÞ

aðun;pðgÞfvÞ 8v ð19Þ

As these equations define a coupled non-linear system, a non- linear resolution strategy has to be used. The fixed point method is used. Starting from an initial solutionð~gð0Þ;~fð0Þ;~vð0ÞÞ, we construct a sequence ð~gðjÞÞjP1;ð~fðjÞÞjP1 andð~vðjÞÞjP1 which satisfy Eqs. (17)–

(19)respectively. For each problem involving one unknown func- tion, the two other ones are supposed to be known and come from the previous step of the fixed point strategy. So, the PGD leads to the algorithm given inTable 1.

In practice, only few iterations of the fixed point algorithm are necessary to reach a good approximation ð~fðjÞ;v~ðjÞ;~gðjÞÞ of ðfnþ1;vnþ1;gnþ1Þ(see[41]for more details).

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3.3. discretization

To compute the solution of Eqs.(17)–(19), a discrete represen- tation of the functionsðf;v;g1;. . .gNCÞmust be introduced. We use a classical finite element approximation inX, and a polynomial expansion inXz forv and frespectively. The elementary vector of degrees of freedom (dof) associated with one element Xe of the mesh inXis denotedqve. The vector of dofs associated with the polynomial expansion inXz is denotedqf. The displacement fields and the strain fields are determined from the values ofqve andqf by

ve¼Nxyqve; Eev¼Bxyqve; f¼Nzqf andEf ¼Bzqf ð20Þ The matrices Nxy; Bxy; Nz,Bz contain the interpolation functions, their derivatives and the jacobian components.Eev andEf are de- fined inAppendices A and B, respectively.

As far as the functionsg1;. . .;gNCare concerned, a piecewise lin- ear interpolation is considered inðIkÞ16k6NC

gkðhkÞ ¼NgkðhkÞqgk ð21Þ

whereNgk is the matrix of the interpolation functions,qgk are the degree of freedom.

3.3.1. Finite element problem to be solved onIk

For the sake of simplicity, the functions ~fðj1Þ; v~ðj1Þ and

~gðjÞi

16i6NC;ik which are assumed to be known, will be denoted

~f; v~andg~nk¼ ðgiÞ16i6NC;ik, and the function~gðjÞk to be computed will be denotedgk.

The variational problem defined onIkfrom Eq.(17)is Z

Ik

gkkkxyzð~gnk;~f;v~Þgkdhk¼ Z

Ik

gktkxyzð~gnk;~f;~vÞdhk Z

Ik

gkrkxyzð~gnk;~f;~v;unÞdhk ð22Þ

kkxyzð~gnk;~f;v~Þ ¼ Z

XXzInk

eð~f~vÞTCeð~fv~ÞYNC i¼1 ik

~g2i 2

66 66 4

3 77 77

5dXdzdh1. . .dhNC ð23Þ

tkxyzðg~nk;~f;~vÞ ¼ Z

XInk

ð~fv~ÞTtpkð~

h i

dXdh1. . .dhNC

z¼zF

ð24Þ rkxyzð~gnk;~f;v~;unÞ ¼

Z

XXzInk

eð~fv~ÞTCeðunÞpkð~

h i

dXdzdh1. . .dhNC ð25Þ

withInk¼ I1 I2. . . Ik1 Ikþ1. . . INC

Note that the domain of integration in Eqs. (23)–(25)can be splitted into the parameters domains and the geometric space domain.

The introduction of the finite element approximation Eq.(21)in the variational Eq.(22)leads to the linear system

Kkxyzð~gnk;~f;v~Þqgk¼Rgkð~gnk;~f;v~;unÞ ð26Þ where

qgk is the vector of dofs associated with the expansion inIk, Kkxyzð~gnk;~f;v~Þis the stiffness matrix obtained by

Kkxyzð~gnk;~f;v~Þ ¼Z

Ik

NTgkkkxyzð~gnk;~f;v~ÞNgkdhk

Rgkð~gnk;~f;v~;unÞis the equilibrium residual obtained by Rgkð~gnk;~f;v~;unÞ ¼Z

Ik

NTgktkxyzð~gnk;~f;v~Þdhk

Z

Ik

NTg

krkxyzð~gnk;~f;~v;unÞdhk

3.3.2. Finite element problem to be solved onXandXz

The Finite Element problems onXandXzare a straightforward extension of the formulation given in[38] to the parametrized problem involvinghk. However, for the sake of completeness, their formulations are given inAppendices A and B.

4. Numerical results

In this section, an eight-node quadrilateral FE based on the classical Serendipity interpolation functions[10]is used for the un- knowns depending on the in-plane coordinates. A Gaussian numer- ical integration with 3 3 points is used to evaluate the elementary matrices. A fourth-order Layerwise z-expansion is also considered. Concerning the functions associated to the orientations of the plieshk, a piecewise linear function is chosen. An analytical integration of the functions with respect tohkand the transverse coordinate is performed. In the following, the plate is discretized with NxNy elements. The total number of numerical layer is denotedNz. The numbers of dofs are also precised for the three problems associated toðgjnÞ16j6NC; vn and fn. They are denoted Ndofhj; NdofxyandNdofzrespectively.

First, a one-layer plate is considered to show the accuracy of the method. The influence of the discretization of the functiong1ðh1Þis studied. Then, the method is assessed on two and four-layer plate configurations. The results are compared with reference results issued from PGD computations without introducing the laminae orientations as parameters. Indeed, the performance of this latter

100 101

10−2 10−1 100

Fig. 2.Local error indicator with respect to the PGD iterations –S= 4 – 1 layer – h12 ½90;90.

Table 1

Proper Generalized Decomposition algorithm.

forn¼1 toNmax

Initialize~fð0Þ;v~ð0Þand~gð0Þi fori2 f1;. . .NCg forj¼1 tojmax

fori¼1 toNC

Compute~gðjÞi from Eq.(17),~gðjÞp (p<iÞ;~gðj1Þp (p>iÞ;~fðj1Þandv~ðj1Þ being known

end for

Compute~fðjÞfrom Eq.(18),~gðjÞand~vðj1Þbeing known Computev~ðjÞfrom Eq.(19),~gðjÞand~fðjÞbeing known Check for convergence

end for

Setfnþ1¼~fðjÞ;vnþ1¼v~ðjÞandgnþ1¼g~ðjÞ Setunþ1¼unþpðgnþ1Þfnþ1vnþ1

Check for convergence end for

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has been shown in [38] and can be considered as a reference solution.

All the following tests involve a simply-supported plate submit- ted to a sinusoidal pressure. They are described below:

geometry:rectangular composite plate withb¼3a. All layers have the same thicknessS¼ah¼4.

boundary conditions:cylindrical bending of a plate submitted to a sinusoidal pressureqðx;yÞ ¼q0sinpax.

material properties: EL¼25 GPa; ET¼1 GPa; GLT¼0:2 GPa;

GTT ¼0:5 GPa; mLT¼mTT¼0:25 whereLrefers to the fiber direc- tion,Trefers to the transverse direction.

mesh:Nx¼Ny¼16 and the whole plate is meshed.

number of dofs:Ndofxy¼2499 andNdofz¼3ð4NCþ1Þ.

results:The results are made non-dimensional using:

u¼u1ð0;b=2; ET

hq0S3; w ¼u3ða=2;b=2;100ET

S4hq0

raa¼raaða=2;b=2;

q0S2 ; r12¼r12ð0;0; q0S2

r13¼r13ð0;b=2;

q0S ; rzz¼rzzða=2;b=2; q0

−1000 0 100 0.5

1

−100 0 100

−5 0 5

−100 0 100

−5 0 5

−1000 0 100 1

2

−100 0 100

0.5 1 1.5

−100 0 100

−2 0 2

−1000 0 100 1

2

−100 0 100

−2 0 2

−1000 0 100 1

2

−100 0 100

−5 0 5

−100 0 100

−5 0 5

−100 0 100

−2 0 2

−100 0 100

−5 0 5

−100 0 100

0.6 0.8 1

−1000 0 100 0.5

1

−100 0 100

−2 0 2

−1000 0 100 0.5

1

−1000 0 100 0.5

1

−100 0 100

0.6 0.8 1

−100 0 100

−2 0 2

−100 0 100

−2 0 2

−1000 0 100 1

2

−100 0 100

−2 0 2

−1000 0 100 1

2

−1000 0 100 1

2

−1000 0 100 1

2

−1000 0 100 1

2

−1000 0 100 1

2

−1000 0 100 0.5

1

−100 0 100

−2 0 2

−100 0 100

−5 0 5

−100 0 100

−2 0 2

Fig. 5.16 First functionsgiðhiÞS= 4 – 2 layers –hi2 ½90;90;i¼1;2.

0 20 40 60 80 0

0.05 0.1 0.15 0.2

0 20 40 60 80 0

5 10 15 20

0 20 40 60 80 0.7

0.8 0.9 1

0 20 40 60 80 0.4

0.45 0.5

present ref. [38]

0 20 40 60 80 0

0.05 0.1 0.15 0.2

0 20 40 60 80 0

5 10 15 20

0 20 40 60 80 0.7

0.8 0.9 1

0 20 40 60 80 0.4

0.45 0.5

present ref. [38]

0 20 40 60 80 0

0.05 0.1 0.15 0.2

0 20 40 60 80 0

5 10 15 20

0 20 40 60 80 0.7

0.8 0.9 1

0 20 40 60 80 0.4

0.45 0.5

present ref. [38]

Fig. 4.Distribution of maxðuÞ;maxðwÞ; maxðr11Þ, and maxðr13Þwith respect to the orientationh1Ndofh1¼30ðleftÞ;50ðmiddleÞ;150ðrightÞS= 4 – 1 layer – h12 ½90;90.

0 10 20 30 40 50

0 5 10 15 20 25 30 35 40

0 10 20 30 40 50

0 5 10 15 20 25 30 35 40

0 10 20 30 40 50

0 5 10 15 20 25 30 35 40

Fig. 3.Error on the maximal values ofu; w; r11andr13with respect to the PGD iterations –½0(left),½68(middle),½90(right) –S= 4 – 1 layer –h12 ½90;90.

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