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Submitted on 1 Jan 1989
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On directional solidification of a faceted crystal
R. Bowley, B. Caroli, C. Caroli, F. Graner, P. Nozières, B. Roulet
To cite this version:
R. Bowley, B. Caroli, C. Caroli, F. Graner, P. Nozières, et al.. On directional solidification of a faceted crystal. Journal de Physique, 1989, 50 (12), pp.1377-1391. �10.1051/jphys:0198900500120137700�.
�jpa-00211003�
On directional solidification of a faceted crystal
R. Bowley (1), B. Caroli (2, 3), C. Caroli (2), F. Graner (1), P. Nozières (1)
and B. Roulet (2)
(1) Institut Laue-Langevin, BP 156, 38042 Grenoble Cedex, France
(2) Groupe de Physique des Solides de l’Ecole Normale Supérieure, associé au Centre National de la Recherche Scientifique, Université Paris VII, 2 place Jussieu, 75251 Paris Cedex 05, France
(3) Département de Physique, U.F.R. des Sciences fondamentales et appliquées, Université de Picardie, 33 rue Saint-Leu, 80000 Amiens, France
(Reçu le 20 janvier 1989, accepté le 8 mars 1989)
Résumé. 2014 Nous étudions l’instabilité morphologique d’un mélange binaire en solidification directionnelle, dans le cas où l’interface plan initial est une facette. Nous montrons que, pour des vitesses de tirage plus grandes que le seuil standard de l’instabilité de Mullins-Sekerka, il existe un continuum de formes de front stationnaires non planes périodiques et de petite amplitude,
formées d’une succession de facettes chaudes et froides reliées par des régions courbes. Ces solutions sont instables par rapport aux fluctuations d’amplitude ; elles peuvent donc être considérées comme définissant un seuil pour l’amplitude de l’instabilité ordinaire. Celle-ci devrait donc présenter une très forte hystérésis.
Abstract.
2014We study the Mullins-Sekerka instability of a binary mixture submitted to directional solidification in the case where the basic planar solid-liquid interface is a facet. We show that, for pulling velocities larger than the standard MS instability threshold, there exist a continuum of
stationary non-planar periodic front profiles of small amplitude, consisting of an alternation of hot and cold facets connected by curved regions. These solutions are unstable as regards their amplitude, so that they may be viewed as an amplitude threshold for the usual cellular instability,
which should therefore exhibit an anomalously large hysteresis.
Classification
Physics Abstracts
61.50C - 64.60 - 64.70D
Dilute binary mixtures, when submitted to directional solidification (pulling at an imposed velocity V along the z axis in an external thermal gradient G parallel to V) exhibit, at a
threshold velocity Vc(G), a morphological instability. The solid-liquid interface, which is planar for Vu Vc, develops, for Vu Vc, a quasi-periodic structure. This instability results
from the competition between the destabilizing effect of chemical diffusion and the stabilization due to capillarity and to the temperature gradient. It was first analyzed by
Mullins and Sekerka [1] who studied the linear stability of the planar front for materials with
an atomically rough solid-liquid interface and an isotropic surface tension. Much experimental
and theoretical work has been performed since in order to analyze in detail both the vicinity of
the bifurcation [2-4] and the shapes of stationary front cells far above threshold [5, 6]. Most of
these studies deal with the case where the attachment kinetics is instantaneous (local
Article published online by EDP Sciences and available at http://dx.doi.org/10.1051/jphys:0198900500120137700
equilibrium on the front) and the surface tension isotropic, except for some extensions to systems with (isotropic or anisotropic [7]) linear kinetics and a smooth capillary anisotropy [8].
That is, all existing theories of cellular fronts are concerned with solids which do not exhibit facets on their equilibrium shape. More generally, the question of growth shapes of faceting
solids when the solidification dynamics is, at least partly, controlled by diffusion [9], has
received little attention with the noticeable exception of the work of Chernov and collaborators [10] on freely growing crystals. A significant opening has been made recently by
Ben Amar and Pomeau. In their work on faceted needle-crystals [11] they were able to
formulate explicitly the equations describing the growth of a front containing faceted parts.
Namely, they show that the kinetic growth relation on the front, which is local in the curved
regions, must be replaced, on the facet, by an integrated condition relating the averages of the relevant (temperature and/or concentration) fields along the facet with its size. They were
then able, on the basis of a scaling argument, to make some predictions about velocity
selection for the needle-crystal.
In order to make further progress on the problem of the coupling between diffusion and
faceting, and of its incidence upon dynamical front morphologies, it seems useful to address a question a priori simpler than dendritic growth, namely that of the Mullins-Sekerka instability
of a faceted front under conditions of directional solidification.
As already mentioned, when the equilibrium shape of the crystal is smooth i.e. when the Wulff plot of the surface energy is not cusped - the existence and position of the instability
can be established on the basis of the MS linear stability analysis. It would of course seem
natural to try and apply the same perturbative approach to the case where the basic planar
front is a facet. However, it appears that the presence of a cusp in the Wulff plot in the
direction of the unperturbed interface entails that any deformation of this front, however small its amplitude, belongs, from the point of view of the MS approach, to the strongly non-
linear regime. This can be easily understood qualitatively.
In all that follows, we will only consider 1-D front deformations. Consider a situation where :
(i) the liquid-solid interface energy a ( 0 ) (where Ois the angle between Oz and the normal to the interface pointing into the liquid ; see Fig. 1) is the equilibrium one [12], and its
temperature and concentration dependence are negligible in the T and C ranges of interest ; (ii) the equilibrium facet matches smoothly (tangentially) with the contiguous curved regions. That is [13],6 + d 2o--Id 02 is positive everywhere on the Wulff plot - except, of
course, for 0
=0 and in the crystallographically equivalent directions, where it is undefined.
We assume for the moment that interface kinetics is everywhere instantaneous. This
assumption, which is unessential for the following qualitative argument, will be relaxed later.
A cusp in a(0 ) in the 0
=0 direction gives rise to a contribution à o,’ . 8 ( e ) (with
Acr’ = (d a /d 0 )0 + - (d a /d 0 )o _ ) to the
«surface stiffness
»(o’ + 0, " ) which appears in the Gibbs-Thomson equation expressing local equilibrium on the front. Let us imagine that we
round off this cusp on a very small angular width e (see Fig. 2). (er + U") becomes a smooth function, so that the MS linear expansion can now be formally performed with the usual results in which the surface stiffness parameter has to be understood as lQ = (u + u")8 = o.
Note that, due to the smallness of E, lQ
=£- 2 a (0 ) is much larger than for a rough system.
This entails that the region of the (G, V ) plane where the planar front is linearly unstable
becomes correspondingly small [3].
Of course, the next question to be asked is that of the limits of validity of the linear
perturbation treatment. The perturbation expansion in powers of the front deformation
amplitude relies on the Taylor expansion of the growth equations. In the presence of the
narrow peak in a + o-" (Fig. 2), the linear approximation therefore fails as soon as the slope
Fig. 1.
-Schematic sketch of a directional solidification setup.
Fig. 2. - Schematic shape of the surface energy (a) and surface stiffness (b) around the facet direction 8
=0. The dashed curves correspond to the smoothed cusp approximation.
of the front profile 03BE(x ) is such that 0
=tan - 1 (d C ldx )
>c. In other words, it is meaningful only for profiles containing no orientations but those spanned by the equilibrium quasi-facet resulting from the rounded-off cusp of 0152
That is, a cusp in a (£ -+ 0) corresponds to a vanishing range of validity of the linear
approach. This increases considerably the difficulties of an exploration of the dynamics of
deformation of a growing facet. For this reason, we limit ourselves in the following to the
much more restricted problem of investigating whether there exists stationary front shapes
which are non-planar, periodic and with a small amplitude of deformation with respect to the original facet. We show that this problem has a simple analytical solution in the highly non-
local limit where the space-period of the front structure is much smaller than the chemical diffusion length - a condition which is easily satisfied in usual experimental situations.
We find that, for V Vcs (G - where Vcs (G) is the so-called constitutional supercooling
threshold [14]
-no small amplitude stationary non-planar solution exists. Above
Vcs, we show that there is a continuum of such stationary
«crenellated
»profiles, consisting
of an alternation of hot and cold facets connected by curved parts, and calculate the relation between the height and size of the facets.
We then show - in the limit where the facets are much longer than the curved regions
-that these solutions are unstable against small amplitude fluctuations. That is, the branch of crenellated states has to be « jumped over » in order for the locally stable facet front to
restabilize into a Mullins-Sekerka structure of partly faceted cells. This should result in a very strong hysteresis of the front morphology, related to the depth of the cusp in the Wulff plot,
i.e. to the magnitude of the step energy for the relevant facet.
1. The front equation.
We describe our two-phase system by the usual one-sided model [2], that is we neglect
diffusion in the solid. For the sake of simplicity, we assume that the two phases have equal
thermal diffusivities and consider thermal diffusion as instantaneous on the scale of chemical
diffusion, so that the thermal profile is unaffected by the solidification process [3]. Let
G
=dT/dz be the constant externally imposed temperature gradient.
We consider here 1-D front deformations. Finally, we assume that the surface energy
a ( 0 ) is locally symmetric about the facet orientation, i.e. that 0
=0 is a direction of high symmetry of the solid.
In the laboratory frame, the solidifying system, pulled at velocity V//Oz, is then described
by the following set of equations [1, 2] : a) in the liquid (z:>03BE (x, t ) )
b) on the front (z = ’(x, t»
-
Solute balance equation :
-
Gibbs-Thomson equation :
In equations (1-3) lengths, times and concentrations are measured respectively in units of the solute diffusion length f = 2 D /V, the diffusion time ’T = 4 D /V2 and the solute concentration gap AC
=Coo(1 - K)/K for the planar stationary front (i.e. for C,
=C (0).
Crois the imposed concentration of the liquid far ahead of the front, K the equilibrium partition coefficient of our (dilute) mixture, û the unit vector normal to the front,
k = - 03BE,l(l + ep2)3/2 the front curvature, and 8 (x, t )
=tan-l(ô(x, t)lax).
u = ÎGI 1 ML AC 1,
,where mL is the slope of the liquidus line on the phase diagram.
y ( 0 ) = Tm u ( 0 )/ (Lf mL LlC 1 ) ; L is the specific latent heat, TM the melting temperature of the pure solvent. e is measured from the T
=Tm isotherm.
Finally, the Y term in equation (3) accounts for the undercooling effect associated with attachment kinetics. For the sake of simplicity, we assume this process to be instantaneous in all but the facet direction :
where 8 Tkin (v ) is the kinetic undercooling of the facet growing at velocity v.
The generalized Gibbs-Thomson equation (3) is local for 0 # 0, where the « surface stiffness » ( y + y " ) is well defined. In the absence of surface friction (F
=o ), it expresses local equilibrium of the interface. For a facet, the situation is different, as equilibrium is now a global property, corresponding to a neutral balance of, say, terrace nucleation and spreading.
Equation (3) must be integrated across the facet, yielding the global constraint :
(remember that K
=d 0 Ids). 0 y’ - y’, - yo
>0. xo, xi are the abscissae of the endpoints
of the facet of height lf. Ef = - 1 (resp. + 1) for a
«quasi-convex » (resp. concave) solid
facet. We define as quasi-convex a facet such that 0 (xo- )
=0+ ; 9 (xl+ )
=0_ (see Fig. 3).
When F
=0, (5) is simply a statement that the energy is stationary when one full terrace, with height a, is added to the facet : the cost of the peripheral steps, 2 | yÓ 1 a = a 0 y’ exactly
balances the bulk energy gained by growing an extra solid volume a (xl - xo ).
Note that since, as mentioned above, we assume that there are no missing orientations on
the equilibrium shape ( y + y "
>0 for all 0 # 0), mechanical equilibrium of the curved parts, which is instantaneous on the time scale of interest here, imposes that the curved parts of the profile match tangentially with the facets.
Fig. 3.
-Non planar periodic front profile. The planar region - b x b is what we define as a quasi-
concave facet, À /2 - a .: X .: À /2 + a corresponds to a quasi-convex one.
The basic stationary solution corresponding to an infinite facet is immediately obtained by looking for an x-independent solution of equations (1), (2) and taking in equation (5) the
(xl - xa )
-->00 limit. It is given by :
The planar front position (0) is :
which simply describes the kinetically induced recoil of the facet from the local equilibrium position.
We now look for small amplitude non-planar stationary periodic solutions of equations (1)- (3). The shape of such a solution is depicted in figure 3. Since y (0) is even, we may restrict ourselves to front shapes with reflection symmetry about the centre of a facet. We call
2 a, e + (resp. 2 b, 03BE - ) the length and height of a quasi-convex (resp. concave) facet, c the
extension along Ox of each curved region. À = 2 (a + b + c ) is then the space period of the profile.
2. A simple treatment of stationary front profiles.
We first give simple arguments that are sufficient to provide stationary shapes in the strongly
non local limit à 1 (i.e., wavelength much smaller than the diffusion length f), but which
cannot account for the dynamics of these fronts. Detailed calculations will be given in the following section.
A stationary shape can be constructed in two steps :
(i) first find a diffusion profile that obeys the conservation law (2) for a given front profile ).
(ii) Then express surface equilibrium (3) and (5) as a constraint that specifies 03BE(f).
For the one-sided model in the limit À « 1, the first step is indeed trivial : the diffusion
profile that satisfies conservation laws is just the zeroth order one, (6). Assume for a moment
that the exponential in (6) is approximated by a linear law
The diffusion current in the liquid phase is unaffected by interface deformations
03BE(x), and it guarantees solute conservation for any stationary shape of the interface (the
volume swept by the interface is shape independent). In a two-sided model, the concentration fluctuation along the distorted interface would induce a short-circuit current in the solid phase
that would spoil conservation ; here this complication does not occur. Thus C (0)(z) is the
appropriate diffusion field, but for corrections due to curvature of the exponential. In order to
estimate the corresponding error, we note that the defect of current at the interface is
-(AC)V03BE/l (we restore the original units in order to make the argument more
transparent). Thus an extra correction 8C must appear, yielding that missing current on a
scale - À in the liquid, hence :
The error is of order (03BEÀ / £2), very small if à f. In contrast, the short-circuit current in the
solid in a two sided model would be of order (D/A). (oc ) elf, yielding a correction -- ’1 À, comparable to the main term in the equilibrium condition (3). In this respect, the one
sided model is much simpler than the two sided one.
.
From here on, we assume À « l, and we take C (0)(z) as the stationary bulk diffusion
profile. We first express the equilibrium condition (3) on the curved parts, where there is no
friction. To first order in Ç, the condition is obeyed if the local wave vector, q
=’TT lc, is
neutral with respect to the usual cellular instability, corresponding to an edge of the instability
range, which exists only if V exceeds the appropriate instability threshold Vcs (G). Here, it
must necessarily correspond to the upper edge, since we have à f. Thus, the curved parts
are half arches of a sinusoid, with wavevector qmax, and with an arbitrary amplitude 03BEf (within our first order approximation). For a non-faceted interface, these stationary shapes
are unstable as regards their wavevector (Eckhaus instability).
We now turn to the integrated equilibrium condition for the facet. The facet height, ::t ’f, is fixed by the curved parts, and it is symmetric for upper and lower facets : we need only
calculate their stationary widths, 2 a and 2 b. Since we ignore for the moment surface dissipation, equation (5) predicts equal widths for the upper and lower facets :
The smaller the displacement 03BEf, the larger the equilibrium width. The relationship is more apparent if we write it in the form :
where Fo is the surface stiffness near 0
=0. Equation (11) may be viewed the opposite way,
as yielding the stationary amplitude ef for a given global wavelength À. Contrary to the non-
faceted case, there exists for each À « f a stationary deformed front profile with a given amplitude, f that varies roughly as A -1 for long wavelengths.
We will check in section 4 that such a stationary state is unstable as regards its amplitude
-a quite unsurprising result, since ultimately one must recover the usual Mullins-Sekerka cellular profiles at large amplitudes when faceting effects become minor. The stationary state
described here must consequently be viewed as an amplitude threshold for the cellular
instability, which must be overcome before the deformation grows to its usual, non-linear
value. Since that state is unstable, the issue of phase stability is of no concern - we should remember only that the amplitude threshold is lower at long wavelength.
The above discussion is easily generalized to the case of a finite surface dissipation, F 96 0. As will be shown in the next section, it is found that the upper facets broaden, while
the lower facets shrink :
in which £ is a characteristic length which measures friction :
As the wavelength grows, (f decreases and the upper facets become progressively dominant.
When ef f-->. L, the upper facets invade the front altogether and the distorted stationary state
disappears.
3. Detailed description of the stationary front.
Since we only investigate deformations of small amplitude (03BE +- 03BE- ), we linearize the diffusion problem described by equations (1), (2) [15]. We set :
where k
=2 7r/À, with À the period of the profile.
After linearization of equation (2), one gets [1, 2] :
Inserting this expression of the concentration field into the generalized Gibbs-Thomson
equation (3) and linearizing C (x, (0) + ((1)(.X)) in ((1), one obtains the front equation for
our small amplitude problem as :
Integrating equation (14) along each facet, one obtains the linearized version of equation (5),
so that the front equation explicitly reads : (i) for a quasi-concave facet (- b - x - b ) :
where we have made use of the reflection symmetry of C (x) ; (ii) for a quasi-convex facet (À /2 - a : X : À /2 + a ) :
(iii) in each curved part
where :
In equation (18), since the singular part of y ( 0 ) does not appear, we have linearized the
capillary term.
We must now solve the three coupled equations (16), (17), (18) together with the matching
conditions :
Note that (16), (17), (18) are a system of linear but inhomogeneous equations. It is the
inhomogeneous capillary term, characteristic of the presence of a facet, which accounts for
the fact that our problem is not fully linearizable in the sense of the Mullins-Sekerka analysis.
The fact that the kinetic term also gives rise to a non-homogeneous contribution results from
our assumption (Eq. (4)) that the 8-dependence of 37(v, 6 ) is discontinuous ; this model- dependent feature is unessential to our results, since it does not modify the basic structure of equations (16), (17) which is determined by the capillary singularity.
The strongly non-local limit is, a priori, characterized by A « 1, i.e. the physical wavelength
À must be much smaller than the diffusion length.
In this limit, for n _ 1, mn - nk > 1 and the sum on the r.h.s. of equation (14), which
describes the distortion of the diffusion field by the deformation of the front profile, is easily
checked to be, at most, of order À . In k . Max ( 1 C(l) 1 , l ,03BE(1)1). So, it can be neglected as
compared with terms on the I.h.s. of equation (18) as soon as :
which provides a more accurate definition of what we call the strongly non-local limit. That is,
in this limit we approximate the diffusion field in the presence of the actual distorted front by
that associated with its planar average.
The same argument applies to equations (16), (17) so that, in the non-local limit, we are left
with solving the following simplified front equations :
together with equations (20), (21) and with the consistence condition :
The solution of equation (23c) is :
with
It is immediately seen that the continuity conditions (20), (21) together with the constraint
that £’ # 0 along the curved part except at its ends impose that q be real, 0
=0 and :
That is, we find that the length c of each curved part is fixed. Note that, as expected, q is the
wavevector of the neutral mode (more precisely, of that with q larger than the critical value
qMS) of the classical MS problem with surface tension Fo in the q > qMS limit where space modulations of the diffusion field can be neglected.
From equation (26), and since A > 2 TT / q, our non-local approximation (22) is valid only
when
where Qcs = 2 D/Vcs ; V cs == V cs (G) = DG 1 1 mL dC 1 is the constitutional supercooling instability threshold, to which the MS one reduces when qms » 1, i.e. when the system is
highly non-local at the bifurcation. do
=T M( U + U ">0+ IL 1 ML AC | 1 is the capillary length of
our problem. Note that condition (28) precisely guarantees that q > qMS, i.e. that the
approximate expression (26) of the wavevector of the neutral MS mode is justified.
So, we cannot predict exactly the position of the threshold which is only defined, in the present approximation, to within an uncertainty measured by (do/fcs)1I3. However, typically,
for chemical diffusion, do cannot exceed a few hundred angstrôms, while Vcs lies in the 1-
10 u/sec range, so that (do/fcs)1I3 is of order 10-1 1 at most. So, although our non-local
assumption forbids us to analyze the mathematical details of the « bifurcation », the restrictions that it implies should be of very little consequence for the analysis of experiments.
From equations (24), (25), one obtains :
We are thus left with the five equations (20), (23a, b) (27) relating the six unknowns À, a, b,
e (1), e (1), A -
That is, one of these quantities, which we choose to be À, remains a free parameter. The lengths and heights of the faceted regions of a profile of wavelength À are then given by :
with, of course,
Note that, from equations (30), (31), a :::. b, i.e. the hot (quasi-convex) facet is longer than
the cold (quasi-concave) one, and the average displacement of the deformed front from the infinite facet position (JI)
=2 7T’F(V)/qÀjL is positive. These features of course result from the fact that, due to kinetic effects, the curved parts of the front grow more
«easily
»than the facets, which favors the hot against the cold facet parts of the crenellated profile.
The deformation amplitude, for a given À, is :
It is seen on equation (32) that (e, - e- ) is a decreasing function of A. In the range of
validity of our calculation (À 1 ), it remains larger than the limit value 2 F / (2 - g ). Since Dry’ - do LBu’ / f ( u 0 + o- 0 ") - 10- 4 LBu’ / u 0 this limit can be approached rather closely for
materials with slow facet kinetics. The amplitude defined by equation (32) diverges when À
tends towards its minimum value 2 TT /q, i.e. when the facets become vanishingly small. This
can be understood in the following way : when a, b -->+ 0, the profile reduces almost
everywhere to a cosine deformation, i.e. to the standard MS linear mode. However, the difference between our problem and the standard MS one lies in the fact that each zero-slope region of the profile, even if its length vanishes, costs a finite capillary energy oc 0 y’. When À --+ À min’ this plays the role of a finite driving term for the relevant MS mode, whose amplitude, since this mode is neutral, blows up. This divergence is of course an artefact of our
linearization of both the curvature and the diffusion terms in equations ((1), (3)). So, the
above results are valid only when non-linear corrections are negligible, i.e. when :
where al is the coefficient of the third order term of the amplitude expansion of the standard MS problem [2, 3]. Note that, due to the above mentioned smallness of 0 y’, this is not a very
stringent condition.
4. Linear stability of the crenellated front.
We now want to analyze the stability of the continuum of solutions determined above with respect to small perturbations. Modulations of such periodic structures can be classified into
amplitude and phase modes. Usually (i. e. , for the solidification problem, in the case of rough interfaces), phase modes correspond to space modulations of the wavelength À, while amplitude ones describe perturbations of the basic structure at constant À. Here, due to the presence of facets, a new class of
«optical » phase modes should appear, corresponding roughly to modulations of the relative lengths of hot and cold facets at constant À. We will
only study here the amplitude modes, since it will appear that the crenellated structures are
unstable against such perturbations.
That is, we look for the time evolution of an infinitesimal deviation 8( (x, t ) from the stationary solution (x) = (0) + (l)(x), where be has the same wavelength and the same
facet lengths as 03BE (x). That linear eigenmodes satisfying these constraints exist is of course not obvious and, indeed, only true, as will appear in the following, in the non-local limit and when the facets are much longer than the curved front regions.
Again, we linearize the, now time-dependent, diffusion problem, and then repeat the procedure (Eqs. (12), (13)) leading to the quasi-linearized front equation. We moreover
assume, and will check later, that the quasi-static approximation [16], which amounts to
neglecting the eC/et term in equation (1), is valid. Setting Z(x, t) = e (1)(x) + 8( (x, t), one easily finds that the dynamical front equation which generalizes equation (14) now reads :
where :
and Zn (t )
=azn/at.
We are looking for a pure amplitude mode, that is a deviation from the stationary solution
which leaves the average position of the front invariant, i.e. such that :
As appears in equations (33), (35), the dynamics of front deviations is controlled by two
mechanisms :
-
facet kinetics, which gives rise to the 2VY’ /2 term in equation (33),
-