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Probing multilayer stack reflectors by low coherence

interferometry in extreme ultraviolet

Sébastien de Rossi, Denis Joyeux, Pierre Chavel, Nelson de Oliveira, Marieke

Richard, Jean-Yves Robic

To cite this version:

Sébastien de Rossi, Denis Joyeux, Pierre Chavel, Nelson de Oliveira, Marieke Richard, et al.. Probing multilayer stack reflectors by low coherence interferometry in extreme ultraviolet. Applied optics, Optical Society of America, 2008, 47 (12), pp.2109. �hal-00557990�

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Probing multilayer stack reflectors

by low coherence interferometry

in extreme ultraviolet

Sébastien de Rossi,

1,

* Denis Joyeux,

1

Pierre Chavel,

1

Nelson de Oliveira,

2

Marieke Richard,

3

Christophe Constancias,

3

and Jean-Yves Robic

3

1

Laboratoire Charles Fabry de l’Institut d’Optique, CNRS, Université Paris Sud, Campus Polytechnique, RD 128, 91127 Palaiseau, France

2

Synchrotron Soleil, L’Orme des Merisiers Saint-Aubin-BP48, 91192 Gif-sur-Yvette, France

3CEA/LETI-MINATEC, 17 rue des Martyrs, 38054 Grenoble Cedex 9, France

*Corresponding author: sebastien.derossi@insitutoptique.fr

Received 26 November 2007; revised 1 March 2008; accepted 25 March 2008; posted 28 March 2008 (Doc. ID 90043); published 17 April 2008

We use low coherence interferometry to investigate the depth structure of a complex multilayer stack re-flector. The probing instrument is an interferometer based on a Fresnel’s bi-mirror illuminated by relatively wide-band synchrotron undulator light near 13:5 nm. Simulations clearly confirm that our test object gen-erates two back propagated signals that behave as if reflected on two effective planes. First results in this spectral range may open the way to a new physical approach to extreme ultraviolet sample characterization in the form of line-scan optical coherence tomography. © 2008 Optical Society of America

OCIS codes: 260.3160, 260.7200.

1. Introduction

EUV optical components are evidently of great inter-est for the scientific community because of the devel-opment of new EUV sources. In the EUV domain, multilayer structures are the only possibility to make near normal incidence mirrors [1]. In the last ten years, great improvements have been achieved in the optical performances of such multilayer mirrors [2] and new optical components [3]. One of those is the development of phase-shift masks (PSMs) for EUV lithography, which will be the component consid-ered in the present article. In the context of the EUV lithography roadmap, the development of PSM [4] is a solution for the phase-enhanced imaging of litho-graphic masks at 13:5 nm [5]. For EUV lithography purposes, the designers wish to introduce a phase-shift equal to π between the “black” and the “white”

parts of the mask, so as to enhance the edge steepness in the image of the mask on the wafer. Those novel masks need to be tested at the operation wavelength. To that end, interferometry is the best choice, being the only method which provides direct access to phase. Suitable interferometric systems for EUV have al-ready been demonstrated in various contexts such as the determination of optical constants of materials [6,7], the probing of laser plasma [8,9], or the metrol-ogy at wavelength [10].

Here we bring to light the behavior of a PSM by low coherence interferometric reflectometry. The sample depth structure generates interferograms with contrast modulation, which is the same princi-ple used in optical coherence tomography (OCT). Be-low, we first explain the experimental context and then show the interferograms. Simulations support our understanding of the interferogram modulation in relation to the resonance structure of multilayer stacks. Concluding remarks extend the idea to possi-ble future work.

0003-6935/08/122109-07$15.00/0 © 2008 Optical Society of America

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2. Experimental Configuration

We first observed the phenomenon during a series of interferometry experiments for phase metrology on PSM components at the XIL beamline of the Swiss Light Source synchrotron [11]. Before describing this first observation in the practical context of the short wavelength spectral range (EUV, soft X rays, etc.), it is appropriate to describe our experimental techni-ques. To perform EUV interferometry, three specific facts have to be accounted for: 1) spatial coherence re-quirements imply access to a high luminance. At the moment, synchrotron sources are indeed the most practical and efficient solution, especially when the wavelength must be tuned during a series of tests; 2) the complex index shows a refractive index gener-ally close to unity and a fairly large specific absorption; 3) surface smoothness requirements, which scale with wavelength, are quite demanding. The consequence of 2) and 3) is that classical beamsplitters are very diffi-cult to manufacture (in some cases impossible), are usually chromatic, and show a relatively low effi-ciency. Although various interferometric systems based on an amplitude division were performed [12–15], our goal was to design a general purpose in-strument, i.e., weakly chromatic, having the accuracy required to produce tens of fringes, with a spacing in the range of micrometers to tens of micrometers. In ad-dition, it was specified that it should work close to the zero path difference, in order to accommodate the broadest possible spectral band. We overcame these difficulties by implementing a wavefront division in-terferometer, namely the Fresnel’s bi-mirror under grazing incidence [16]. The system is based on a single block bi-mirror, adjusted by construction close to the null optical path difference (OPD). The angle between mirrors is 0:87 mrad. The spatially coherent beam from the output slit of the beamline monochromator situated at approximately 10 m upstream illuminates first the bi-mirror across the common edge of the two component mirrors, under 3 ° grazing. The wavefront is thus divided into two halves that are slightly tilted with respect to each other (1:74 mrad) in order to over-lap upon propagation, as is classical with Fresnel’s bi-mirrors. A short distance after reflection (30 mm), each half beam illuminates the sample on one or sev-eral homogeneous zones (neglecting the small overlap produced by propagation); the incidence angle is 6 ° from normal. Both half-beams are then reflected to-ward the detector assembly, 420 mm downstream. The beam overlap at this place is approximately 730μm (geometrical), and interference can take place. At 13:5 nm wavelength, the spacing is 7:8 μm, and the fringe pattern consists of approximately 100 fringes modulated by the Fresnel diffraction of the bi-mirror wedge. The detection system consists of 1) in-vacuo con-version of the EUV interferogram into visible light by a grainless phosphor (doped YAG crystal), and 2) in-air imaging of the visible fringe pattern on a CCD camera, which is Peltier cooled for time integration. The fringe field is projected onto the YAG screen at 6 ° grazing, thus magnifying the apparent fringe spacing by a factor

of 10 comparedtothe fringe plane spacing. The detected field on the screen is approximately 6 mm (along fringes) by 10 × 500 μm (perpendicular to fringes).

The way the interferogram is built is illustrated in Fig.1. To measure the phase-shift produced by a re-flecting object with respect to a reference object, it is necessary to simultaneously produce (from the same reflecting substrate) two interferograms: one acting as an reference (zero phase-shift) for the other. To this end, the reflecting object is structured into uni-form adjacent regions. One is the reference region (typically a sample with a multilayer stack), the other is the sample region (the complex stack to study). Usually, the reference interferogram is pro-duced when the two half-beams from the interferom-eter illuminate only the reference regions on the reflector and then interfere. Similarly the sample in-terferogram is produced when one half-beam illumi-nates a reference region while the other half-beam illuminates a sample region and then interfere. Of course, it is perfectly possible to arrange the sample and the reference regions so as to produce, as in Fig.2, a sample interferogram surrounded by the re-ference interferogram. Such an arrangement should allow for a more accurate determination of the fringe shift. Therefore, the central region with the PSM is surrounded by two reference regions. Each reference region consists of the same Mo-Si multilayer stack with N periods. The PSM sample region, consists of two Mo-Si multilayer stacks with n (superior stack) and p (inferior stack) periods encapsulating a thin layer of silica with variable thickness, and N¼ n þ p. The phase-shift produced in the mask is controlled by the silica thickness and by the para-meter n. The thicknesses of the Mo and Si layers are 2.8 and 4:15 nm, respectively. Materials are depos-ited by ion beam sputtering on a silicon superpol-ished substrate. The reflectivity is approximately 60% at 13:5 nm.

3. Results

The XIL beamline of Swiss Light Source was used for these experiments. In Fig. 2(a) an interferogram ob-tained with a narrow band illumination (Δλ=λ ¼ 0:1%) shows fringe shifts between the reference pattern and the PSM pattern. This shift is due to the silica spacer in-serted in the multilayer, and it can only be modulo 2π. The interferogram of the same object, obtained under a wide spectral band illumination (Δλ=λ ≈ 6%)forthere-ference pattern, shows a wave packet centered on the zero geometrical path difference. For a better represen-tation, Fig.3(c)plots the local contrast C of the interfer-ogram. It is defined as usual as C ¼ ðImax− IminÞ= ðImaxþ IminÞ and computed by local Fourier analysis of the interferogram [17].

For the PSM region, the interferogram in Fig.2(b)

shows wave packet splitting into two parts as can be seen in Fig.3(b)and3(c). The separation of the two parts depends essentially of the superior stack size (n). These experimental observations are the conse-quence of a wide-band illumination of a multieffective

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plane structure. It is in fact low temporal coherence in-terferometry. This is the principle of OCT, which is nowadays a widely used non invasive cross-sectional imaging technique in the visible or near-infrared range, especially in a variety of medical fields [18].

While the concept of low coherence interferometry explains the separation between the top and bottom multilayer structures in Fig. 3, at this stage it is nevertheless appropriate to mention the differences between this situation and the usual context of OCT. Typically, OCT uses a Michelson interferometer with a moving mirror in the reference arm. The object arm in OCT contains a biological sample, typically a strongly scattering and weakly absorbing medium composed of layers with diverse scattering coeffi-cients and complex refractive indices. By the funda-mental property of the coherence length, for any position of the reference arm, interferences are visi-ble only with reflected signals corresponding to an OPD of less than the coherence length. A source with a wide spectrum in the visible or near-infrared domain can show a coherence length of a few microns. Indeed,

submicrometer axial resolution has been reported on samples with a few millimeters penetration depth [19]. In biological samples, the scattering tissues do not usually present ordered structures at the scale of the optical wavelength. Therefore, the reflected sig-nals that originate interference fringes are assumed independent: each set of interference fringe is inter-preted as the signature of one discontinuity in the sample. In addition, imaging is provided by x-y scan-ning. In our case of multilayer EUV reflectors, the medium shows low scattering, strong absorption, with a typical penetration depth less than 1 μm, and is in-tentionally ordered—in fact, it is even nearly periodic —at the scale of the EUV wavelength. The return sig-nals from the various multilayers do not only interfere with the reference, but also with each other, creating coherent phenomena such as group velocity disper-sion. Therefore the interpretation of our fringes is not as straightforward as in biological OCT. In addi-tion, in our setup, the OCT temporal signal obtained by scanning the moving mirror is replaced by spatial fringes on the detector. The sample structure is as-sumed to consist of uniform patches so that we effec-tively interpret the interferograms in terms of a 1D image in the x direction parallel to the fringes, where interferometry provides depth (z) information.

4. Simulations

To explore this phenomenon we have simulated the behavior of this structure in a low coherence Fres-nel’s bi-mirror interferometer taking account the dis-persion of the complex indices [20–23]. By a using standard recursive method [24] we calculate the com-plex reflectivity RREFðλÞ of the reference stack and RPSMðλÞ the PSM stack in function of the wavelength and by taking into account the roughness in the in-terface. The normalized interferograms IREFþREFðxÞ and IREFþPSMðxÞ are simply obtained by doing the in-coherent sum of the fields weighted by a reflectivity and the spectral density of the source.

IREFþREFðxÞ ¼X λmax λmin SðλÞ × jRREFðλÞ × U1ðx; λÞ þ RREFðλÞ × U2ðx; λÞj2; ð1Þ IREFþPSMðxÞ ¼X λmax λmin SðλÞ ×     RREFðλÞ × U1ðx; λÞ þ RPSMðλÞ × U2ðx; λÞe 4iπ

λðePSM−eREFÞ

    2 : ð2Þ Where U1(resp. U2) is the amplitude of the reflected field by mirror one (resp. mirror 2) of the bi-mirror, x is the spatial coordinate of the interferogram (per-pendicular to the fringes), which codes the path dif-ference, and eREF (resp. ePSM) is the physical thickness of the reference stack (resp. the PSM

Fig. 1. Phase difference measurement using a Fresnel’s bi-mirror interferometer. Through a suitable alignment of zone boundaries re-lative to the two mirrors common edge, three fringe fields are pro-duced, which are shifted according to the sample characteristics.

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stack). λminand λmaxare the boundary of the spectral domain. SðλÞ is the normalized spectral density of the source that we define as a hypergaussian function of order three with a full width at half maximum at ap-proximately 6% of the central wavelength (13:5 nm). Here we take into account the Fresnel diffraction on the edge of the bi-mirror in the expression of the am-plitude U1ðx; λÞ and U2ðx; λÞ [25].

Figure4depicts the evolution of the contrast ver-sus the delay (x) for different reflective phase struc-tures. The reference region is a Mo-Si stack with 51

periods on a Si substrate. The interference between the two identical reference regions with 51 periods (Fig.4(a)) gives contrast maximum at the geometri-cal zero path difference of the interferometer, regard-less of the number of periods. When one of the two references is replaced by a multilayer stack with more layers (here 60 periods) the maximum of the contrast (Fig.4(b)) is shifted ahead (phase advanced). For a multilayer stack with less layers (here 40 per-iods), the maximum is delayed with respect to the geometrical zero OPD (Fig. 4(b)). As the position of

Fig. 2. InterferogramobtainedwithFresnel’sbi-mirrorandPSMcomponent.(a)narrowbandillumination;(b)wide-bandillumination:blurringby spectral width is clearly visible. The modulation due to the Fresnel diffraction is also clearly visible in top and in bottom of both interferograms.

Fig. 3. Profiles (a and b) and contrasts (c) of the experimental interferograms from Fig. 2(b). (a) reference þ reference;

(b) reference þ PSM; (c) contrast plot : reference þ reference [dashed curve (a)], reference þ PSM [solid curve (b)]. Note : the left here is the bottom in Fig.2.

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the substrate is the same in the simulations, the shifts are simply due to the geometrical difference of the total stack thicknesses. Now consider the case of PSM component with two substacks (40 at the bot-tom and 11 on top) separated by a silica spacer. For the approximately 3 nm thickness of silica, two max-ima are observed: one is ahead by 6 fringes; the sec-ond one is delayed by 18 fringes (Fig. 4(c)).

To get an intuitive understanding of those effects, the reflection on a multilayer can be considered as a reflec-tion on an effective plane whose depth depends of the number of periods. The depth of the wave packet con-trast maximum can be calculated versus the number m of Mo-Si periods in each stack (m¼ n on the top stack; m ¼ p on the bottom stack). Taking a perfect and infinitely thin reflector placed on the top of the structure as the reference, the depth of the effective plane is then found to be constant (approximately 10λ) for m > 20. Under 20 periods the depth decreases down to 3.5 fringes for m ¼ 5. So, for m ¼ n ¼ 11 on top and m ¼ n ¼ 40 at the bottom with the spacer in be-tween, we infer that the OPD between wave packets should be approximately 15λ. In fact we measure 24λ (Fig.3(c))and the simulation with the real structure gives also this same result (Fig.4(c)).

To understand that fact, we have to consider the resonant effect between the two stacks. The spacer

is weakly absorbing. So, we have a Fabry–Perot effect between two multilayer mirrors separated by a 3 nm silica (Fig. 5). The reflectivity of the top mirror (n ¼ 11) is RT ¼ 33%. The reflectivity of the bottom mirror (p ¼ 40) is RB¼ 62%. The resonator finesse with an optical effective thickness LFP of the cavity, for a central wavelength λ0 can be written as,

F¼ π a cos  2 ffiffiffiffiffiffiffiffiffiffiffiffiRBRTeβ p 1þRBRTeβ  ; ð3Þ where β ¼ −2λπ 0 Ið2LFPÞ; ð4Þ and LFP¼ NFPðnMoeMoþ nSieSiÞ þ nSiO2eSiO2: ð5Þ Here NFPis the number of Mo-Si periods between the effective mirrors (in the stacks) of the Fabry–Perot cavity. nMo, nSi, and nSiO2 (resp. eMo, eSi, and eSiO2) are the complex optical indices (resp. the thick-nesses) of molybdenum, silicon, and silica layers and I designates the imaginary part. For NFP¼ 15

Fig. 4. Contrast of inteferograms simulated with different reflective structures. The reference region is a Mo-Si stack with 51 periods on Si substrate. This region interferes with : (a) reference itself; (b) 60 periods þ substrate (solid curve) and 40 periods þ substrate (dashed curve); and (c) PSM : 11 periods þ 3 nm SiO2 þ 40 periods þ substrate; (d) PSM with seven periods on the top stack (solid curve) and PSM with three periods on the top stack (dashed curve).

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(as mentioned above), we obtain a finesse around 3.5. So, without dispersion, we should have about three or four replica of the wave packets each separated by 15λ with decreasing amplitudes. Since the full width at half maximum of the wave packets is ap-proximately 22λ (corresponding to a 6% band spec-tral illumination filtered by the multilayer), replica overlap, and interfere. Together with the strong dis-persion of the mirrors, this effect can account for the observed separation of 24λ between the envelope maxima in Figs. 3(c) and 4(c). With seven periods in the top stack (n ¼ 7 and p ¼ 40), the Fabry–Perot effect decreases (Fig.4(d)). The reflectivity of the first multilayer is smaller. With three periods in the top stack (n ¼ 3, p ¼ 40, and N ¼ 43), the effect disap-pears and the two packets overlap (Fig. 4(d)). We can no longer resolve the resonant effective planes.

5. Conclusions

Could the present considerations be developed into a practical OCT technique for the EUV domain, i.e., for probing nanometer scale structures in the limit of their submicrometer penetration depth? Because of the low reflectivity associated with complex refrac-tive indices in that spectral range, high sensitivity detection is needed, and as explained above, the structure periodicity creates group velocity disper-sion that must be taken into account in the recon-struction algorithm, be it only by introducing the concept of effective interface planes as we did here. Under these conditions, some modified form OCT may be transferred to the EUV domain, not only for probing multilayer reflectors. One may think, in particular, about plasma diagnostics, where scat-tering and/or periodicity in the plasma layers within the penetration depth can be investigated.

In conclusion we have shown the first experimental demonstration of a low coherence interferometric re-flectometry experiment with a Fabry–Perot resonance in the EUV domain. Theoretical considerations confirm the effect. It could be a new way for probing matter at nanometer scale, possibly with wide-band pulsed sources like high harmonics generation sources.

The authors thank Harun Solak and his colleagues for their invaluable availableness and efficiencies in the optimization of the XIL beamline. This work was supported by the More Moore Integrated Project of the European Union (IST-1-507754-IP).

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