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Loading tests on box lintels

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NATIONAL RESEARCH COUNCIL CANADA

DIVISION O F BUILDING RESEARCH

LOADING TESTS ON BOX LINTELS

by

B. G. W. P e t e r I n t e r n a l R e p o r t No.

297

of t h e Division of Building R e s e a r c h OTTAWA S e p t e m b e r

1964

(3)

PREFACE

The Division of Building R e s e a r c h h a s devoted consider

-

able attention t o methods of improving wood-frame construction a s well a s finding ways of making t h i s type of construction m o r e

economical where t h i s i s possible with p r o p e r r e g a r d t o the r e q u i r e d s t r u c t u r a l p e r f o r m a n c e .

One idea providing potential economies i n wood-frame construction c o n s i s t s in replacing solid wood l i n t e l s over window and door openings in walls by hollow box l i n t e l s which mobilize the strength of the wall covering. T h i s s y s t e m was t r i e d out in t h e M a r k

I1

and Mark I11 demonstration houses of the National House Builder s As sociation.

It was a t the suggestion of the NHBA that the work described in this r e p o r t was c a r r i e d out, with the a i m of indicating load-carrying capacities and deflections of box lintels using gypsum board and plywood coverings, over a range of spans. Two load conditions w e r e considered: that over an opening in an e x t e r i o r wall, supporting roof r a f t e r s subjected t o snow load, and that in an i n t e r i o r wall, supporting ceiling and a t t i c loads only.

The r e p o r t was p r e p a r e d by B. G. W. P e t e r , a r e s e a r c h officer in t h e Building S t r u c t u r e s Section in c l o s e cooperation with m e m b e r s of the Housing Section.

Ottawa

September 1964

R. F. Legget, Director.

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LOADING TESTS ON BOX LINTELS

B.

G.

W. P e t e r

T h e Housing S t a n d a r d s of Canada (Supplement No. 5 t o t h e National Building Code of Canada, 1963) r e q u i r e t h a t openings in l o a d - b e a r i n g stud walls and p a r t i t i o n s b e b r i d g e d by l i n t e l s t o d i s t r i b u t e s u p e r i m p o s e d l o a d s t o t h e adjacent studs. Conventionally, t h e l i n t e l s have been solid wood b e a m s . Box b e a m s c o n s i s t i n g of 2 x 4 f l a n g e s and plywood o r gypsum b o a r d webs have b e e n p r o p o s e d a s an a l t e r n a t i v e t o t h e conventional solid wood l i n t e l s , s i n c e such box b e a m s m a y p r o v i d e potential e c o n o m i e s by mobilizing t h e s t r e n g t h of t h e w a l l c o v e r i n g s and t h u s m o r e efficient u s e of

m a t e r i a l . T h e s y s t e m w a s t r i e d out i n t h e National Home B u i l d e r s A s s o c i a t i o n t s M a r k I1 d e m o n s t r a t i o n h o u s e c o n s t r u c t e d in 1959 i n F o r e s t Lawn, A l b e r t a , and a g a i n in t h e M a r k I11 h o u s e built i n 1961 a t RCAF Station, Rockcliffe, Ontario. Following t h e s e t r i a l s t h e NHBA r e q u e s t e d t h e Division of Building R e s e a r c h t o i n v e s t i g a t e t h e adequacy of box b e a m l i n t e l s utilizing gypsum b o a r d and plywood s k i n s o v e r a r a n g e of s p a n s a s an a l t e r n a t i v e t o conventional f r a m i n g and t o develop t e s t information that could b e u s e d t o e v a l u a t e t h i s method of construction.

T h i s r e p o r t d e a l s with t h e loading t e s t s that w e r e con

-

ducted on two s e r i e s ( a pilot s e r i e s and a n a c c e p t a n c e p e r f o r m a n c e s e r i e s ) of box l i n t e l s t o d e t e r m i n e t h e i r l o a d - c a r r y i n g c a p a c i t y and deflection c h a r a c t e r i s t i c s . Two u s e s o r load conditions w e r e c o n - s i d e r e d , that of a n opening in a n e x t e r i o r wall, supporting roof r a f t e r s (snow load), and that in an i n t e r i o r wall (no snow load). DESCRIPTION O F LINTELS AND TEST METHOD

All t h e l i n t e l f r a m e s c o n s i s t e d of n o m i n a l 2 x 4 e a s t e r n s p r u c e for upper and lower c h o r d s with n o m i n a l 2 x

4

v e r t i c a l end m e m b e r s . T h e depth of a l l b e a m s w a s 12 in. while t h e spans v a r i e d f r o m 4 t o

8

ft. T o t h i s f r a m e t h e sheathing m a t e r i a l , e i t h e r plywood o r gypsum board, w a s n a i l e d with l $ -in. r i n g n a i l s s p a c e d a t 3 in. F o r s o m e 4-ft span e x t e r i o r l i n t e l s with plywood on both s i d e s , t h e nailing w a s changed t o 2$-in. common n a i l s , a l s o a t 3 -in. s p a c i n g s . In s o m e b e a m s , v e r t i c a l 2

x

4 c r i p p l e s t u d s w e r e u s e d a t 16-in.

c e n t r e s t o p r e v e n t buckling of t h e sheathing m a t e r i a l . Lintel d e s i g n s a r e shown in F i g u r e s 1, 2 and 3.

(5)

T h e l i n t e l s t e s t e d w e r e :

1. P i l o t S e r i e s

-

a ) 4-,

6 -

and 8-ft s p a n s with g y p s u m w a l l b o a r d on both s i d e s ( F i g u r e 1B).

b) 4-,

6 -

and 8 - f t s p a n s with plywood on both s i d e s ( F i g u r e s I A and 2B).

c) 6-ft s p a n with g y p s u m w a l l b o a r d on one s i d e a n d p l y - wood on t h e o t h e r ( F i g u r e

2C).

2. A c c e p t a n c e P e r f o r m a n c e S e r i e s

a ) I n t e r i o r l i n t e l s of 8-ft s p a n with plywood on both s i d e s a n d of 4-ft s p a n with gypsum b o a r d on both s i d e s

( F i g u r e s 1A and 1B).

b) E x t e r i o r l i n t e l s of 4- a n d 6-ft s p a n s with plywood on both s i d e s ( F i g u r e s 2B and 3).

T h e b e a m s w e r e s i m p l y s u p p o r t e d a t both e n d s by 1 i - by 1 i - b y 3 i - i n . hardwood b l o c k s , a n d loaded by two 2;-ton h y d r a u l i c j a c k s a t t h e q u a r t e r p o i n t s ( F i g u r e 4). F o r a l o n g - t e r m t e s t of 30 days, two b e a m s w e r e loaded with l e a d - f i l l e d b a g s ( F i g u r e 12),

M i d - s p a n d e f l e c t i o n s w e r e m e a s u r e d by m e a n s of a t a u t w i r e which e l i m i n a t e d e f f e c t s of s u p p o r t s e t t l e m e n t d u r i n g t h e t e s t . On e a c h s i d e , h o l e s w e r e cut i n t o t h e s h e a t h i n g m a t e r i a l a n d n a i l s d r i v e n i n t o t h e v e r t i c a l 2 x 4 end m e m b e r s . P i a n o w i r e s with weights a t t a c h e d w e r e s u s p e n d e d a c r o s s t h e s e n a i l s , and a g r a d u a t e d s c a l e w a s a t t a c h e d t o t h e s h e a t h i n g m a t e r i a l a t m i d - s p a n s o t h a t d e f l e c t i o n s of t h e m i d - s p a n w e r e m e a s u r e d r e l a t i v e t o t h e end s t i f f e n e r m e m b e r s . CONSIDERED PERFORMANCE REQUIREMENTS

In evaluating t h e p e r f o r m a n c e of t h e l i n t e l s , both

d e f l e c t i o n s and f a i l u r e l o a d s m u s t be t a k e n i n t o account. Lacking a n y s p e c i f i c m i n i m u m p e r f o r m a n c e r e q u i r e m e n t in t h e H o u s i n g S t a n d a r d s f o r s u c h e l e m e n t s of h o u s e c o n s t r u c t i o n as l i n t e l s , i t w a s thought t h a t l i n t e l s could t e n t a t i v e l y be c o n s i d e r e d t o h a v e r e a s o n a b l y s a t i s f a c t o r y p e r f o r m a n c e if t h e deflections a t m i d - s p a n c a u s e d by applying t h e d e s i g n l i v e load f o r 1 h r w a s l e s s t h a n 1/360 of t h e s p a n , a n d i f f a i l u r e did not o c c u r u n d e r t w i c e t h e d e s i g n l o a d (load f a c t o r of 2 ) , m a i n t a i n e d f o r 24 h r .

(6)

LOADS

The design loads w e r e based on a 28-ft-wide single- s t o r e y house with an attic not a c c e s s i b l e by s t a i r s in a 50-psf snow load a r e a , calculated a s follows:

Interior Lintels

Dead load ( j o i s t s ) 2 p s f Live load (attic) 10 psf

Ceiling

-

4 psf

Total

-

16 psf

F o r 28-ft -wide house, load = 16

x

1 4 = 224 lb/ft. E x t e r i o r Lintels

Snow load 50 p s f

Dead load ( r a f t e r s )

6

p s f Dead load ( j o i s t s ) 2 p s f Live load (attic) 10 p s f

Ceiling

-

4 psf

Total 72 p s f

-

F o r 28 -ft-wide house, load = 72 x 14 = 1008 lb/ft. F o r the pilot s e r i e s , the b e a m s w e r e loaded t o failure in i n c r e m e n t s of 250 lb p e r jack. The r a t e of loading was 2 min p e r i n c r e m e n t , and mid-span deflection readings w e r e taken a t each increment. F o r the acceptance p e r f o r m a n c e s e r i e s , the b e a m s w e r e loaded a t the s a m e r a t e to their full design load with deflection

readings taken at intermediate steps. The design load was maintained for 1 h r with deflection readings taken a t 5 min and 1 h r . The b e a m s w e r e then loaded t o twice the design load for 24 h r , a f t e r which the load was i n c r e a s e d t o failure.

RESULTS P i l o t S e r i e s

Deflections.

-

The plywood-sheathed lintels had l e s s deflection for the s a m e loads than the gypsum-sheathed l i n t e l s ( F i g u r e 5). F o r use a s interior lintels, a l l the plywood and gypsum lintels had l e s s than 1/360 span deflections a t the design - ioad. F o r u s e in exterior walls, however, a l l spans of both the 4-ft plywood and gypsum lintels exceeded 1/360 span deflections. A

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F a i l u r e .

-

P r e c e d i n g c o m p l e t e f a i l u r e of t h e gypsum box l i n t e l s , tension c r a c k s in t h e sheathing due t o bending m o m e n t s t r e s s e s o c c u r r e d a t about 80 t o 90 p e r cent of the f a i l u r e load. With the plywood box lintels, however, f a i l u r e o c c u r r e d e i t h e r in t h e nailing o r by buckling of t h e plywood n e a r t h e s u p p o r t s , both of which a r e due t o s h e a r i n g f o r c e s . Web s t i f f e n e r s s p a c e d 16 in. o. c. w e r e added t o one 6-ft plywood lintel, but t h i s had no significant effect on t h e deflections o r f a i l u r e load. F o r i n t e r i o r loads, t h e 4-, 6 - and 8 -ft l i n t e l s of both plywood and gypsum deflected l e s s t h a n 1/360 of t h e span at design load and withstood twice t h e design load for 2 4 h r . F o r e x t e r i o r loads, however, only t h e 4-ft plywood l i n t e l w a s capable of withstanding t w i c e t h e design load f o r 24 h r . Lone

-T

e r m T e s t

The p u r p o s e of t h e l o n g - t e r m t e s t w a s t o s h e d s o m e light on t h e c r e e p p e r f o r m a n c e of gypsum l i n t e l s under l o n g - t e r m loading. R e s u l t s of a p a i r of 4-ft l i n t e l s t e s t e d f o r 30 days a t full design load indicated t h a t although c r e e p d o e s o c c u r , t h e r e i s l i t t l e c o n c e r n for t h e 4-ft l i n t e l s under i n t e r i o r l o a d s s i n c e t h e t o t a l deflection w a s only 0. 025 in. a f t e r 30 days. T h i s i s well belcw t h e 1/360 s p a n deflection of 0. 133 in. ( F i g u r e 6).

Acceptance P e r f o r m a n c e S e r i e s

I n t e r i o r Lintels.

-

T h e two t y p e s of l i n t e l s t e s t e d f o r i n t e r i o r u s e w e r e 8-ft plywood and 4-ft gypsum. Both of t h e s e deflected l e s s than 1/360 of t h e s p a n at design load and withstood twice t h e design load for 24 h r ( F i g u r e 7). A s u m m a r y of res!ilts i s p r e s e n t e d i n T a b l e 11.

E x t e r i o r Lintels.

-

F o r e x t e r i o r u s e , plywood l i n t e l s with spans of 6 and 4 ft w e r e t e s t e d . T h e designs shown in F i g u r e s - 2A and B deflected m o r e than 1/360 of t h e s p a n a t design load and w e r e not a b l e t o support twice t h e design load f o r 24 h r . F a i l u r e of t h e plywood l i n t e l s r e s u l t e d f r o m w e a k n e s s of t h e nailing between

sheathing and the f r a m e . By i n c r e a s i n g t h e n a i l s i z e f r o m 1$ in. t o 2 i in. and a l s o by using *-in. p1.ywood webs ( F i g u r e 3), the s t i f f n e s s and s t r e n g t h w e r e c o n s i d e r a b l y i n c r e a s e d ( F i g u r e 7).

DISCUSSION O F RESULTS Gvmsum L i n t e l s

F a i l u r e of t h e gypsum l i n t e l s o c c u r r e d f r o m t e n s i l e s t r e s s e s due t o t h e bending m o m e n t s i n t h e gypsum w e b s of t h e box b e a m ( F i g u r e 10). T h e s t r e n g t h s of t h e gypsum p a n e l s would only be

(8)

i n c r e a s e d by the u s e of thicker gypsum but not by i n c r e a s e in nailing alone.

Using t h e r e s u l t s f r o m both the pilot s e r i e s and t h e acceptance t e s t s , the s h o r t - t e r m loads causing a deflection of 1/360 of the span and f a i l u r e w e r e plotted against span. ( F i g u r ~ 8 ) .

Plvwood Lintels

F a i l u r e of the plywood lintels ( F i g u r e 11) o c c u r r e d at considerably higher loads than the gypsum l i n t e l s ( F i g u r e 8 ) when the s a m e nailing was used for both. Since f a i l u r e o c c u r r e d in the

plywood f r o m shearing f o r c e s between the plywood webs and the f r a m e , increasing the nailing alone was sufficient t o i n c r e a s e t h e strength.

R e s u l t s w e r e plotted f r o m both the pilot s e r i e s and acceptance t e s t s indicating the load a t 1/360 span deflection and a t failure ( F i g u r e

9).

C r e e p

As stated previously, c r e e p of the 4-ft gypsum lintels under the one-month load was about 50 p e r cent of the initial s h o r t - t e r m deflection. T h i s could e a s i l y be t o l e r a t e d a s the s h o r t - t e r m

deflection was only about 10 per cent of the allowable 1/360 span deflection.

CONCLUDING RE MARKS

Loading t e s t s w e r e c a r r i e d out on box lintel beams, with gypsum board or plywood a s covering, t o determine t h e i r load- c a r r y i n g capacity and deflection c h a r a c t e r i s t i c s . The depth of a l l box lintel b e a m s was 12 in., and the spans v a r i e d f r o m 4 t o 8 ft. Two c a s e s w e r e considered: lintels for e x t e r i o r walls (ceiling, attic and snow load, totalling 7 2 psf) and lintels for i n t e r i o r p a r t i t i o n s (ceiling and a t t i c load only, totalling 16 psf).

In the initial o r "pilot series1' of t e s t s , t h e load producing a span deflection r a t i o of 1/360 and the f a i l u r e load w e r e determined (Table I), w h e r e a s in the "acceptance p e r f o r m a n c e s e r i e s " of t e s t s , the deflections a t 1 x Dead plus Live Load, 2 x Dead plus Live Load a s well a s the failure load w e r e obtained (Table 11).

T h e r e a r e at p r e s e n t no specified nor any generally

accepted c r i t e r i a for lintel strength when it i s determined by t e s t , a s i s the c a s e f o r roof t r u s s e s . In t h e s e t e s t s , t h e r e f o r e , the roof t r u s s

(9)

l o a d t e s t r e q u i r e m e n t s of t h e H o u s i n g S t a n d a r d s w e r e followed. W h e r e t h e r e q u i r e d l o a d f a c t o r ( r a t i o of f a i l u r e l o a d t o d e s i g n l o a d ) a n d t h e m a x i m u m a l l o w a b l e deflection a r e known, h o w e v e r , t h e m a x i m u m a l l o w a b l e s p a n of l i n t e l s c a n b e d e t e r m i n e d f r o m F i g u r e s

(10)

TABLE

I

SUMMARY O F TESTS NOS. 1-8

PILOT SERIES

1

(Nailing f o r a l l lintels: 17-in. r i n g n a i l s a t 3-in. spacing)

*

G

=

Gypsum Board

P =

Plywood

T e s t No.

1

2

3

4

5

6

7

8

Type

F i g . 1 B

Fig. 1A

Fig. 1B

Fig. 1A

Fig. 1B

Fig. 1A

Fig. 2C

Fig. 2A

Span ft

4

4

6

6

8

8

6

6

*

Covering

1 / 2 " ~

5f16"P

1 / 2 " ~

5/16"P

1 / 2 " ~

5/16"P

1/2"P,

1 / 2 " ~

5/161tP

Load a t 1/ 360

Span Deflection,

lbfft

N. A.

630

400

610

250

410

480

580

F a i l u r e Load,

lbfft

1250

2080

6 50

1420

480

880

1320

1440

-

(11)

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-

-

- -

-

=

=

oI 0I

-

-

-

-

-

-

-

= I t = = = = a 9 d' 26 -x 4 N r r ) d ' m 9 f- 4 4 4 4 4 4 4 " ( r O 4 N r r ) d ' 4 4 N N N N N

(12)

5116" Plywood

3"

Gypsum

1:

"

Ring Nails at 3'' o.

c.

1

F I G U R E 1

SPAN

4

-

-

l "

Plywo~d

-

it A

Stiffeners

I

I

TYPE A

TYPE

B

1

TYPE A

TYPE

B

TYPE C

23"

Common Nails at

3"

o.

c.

,

4" Plywood

5116" Plyildood

4"

Plvwood

-

3

Stiffeners

at 16"

I I

F I G U R E 3

0a 3704 - l

I

-

SPAN

L l NTEL T Y P E S

(13)
(14)

0

0.1 0.2 0.3

0.4 0.5

D E F L E C T I O N ,

I N.

I

I

I

I

6 ' Span

-

0

0.1 0.2 0. 3 0.4

D E F L E C T I OW, I N .

0

0

0.1 0.2 0.3 0.4

D E F L E C T I ON,

I

N.

I

I

I +

-

8'

Span

-

F I G U R E

5

Test

2

Test

3,4, &

7

Test

5 & 6

P I L O T S E R I E S , M I D S P A N

D E F L E C T I O N S ( D i a l G a u g e )

(15)

0L

I I I I

I

5

MIN

1 HR 1 DAY 10 DAYS

30

DAYS

0.05

2

0.04 Z 0

-

0.03

W -1 F I G U R E

6

1 I I I 4 ' S p a n

-

-

-

-

D E F L E C T 1 O N T I M E C U R V E F O R L O N G T E R M 'TEST. G y p s u m

I

n t e r i o r L i n t e l s , L o a d 224 L b l F t (1 D.

L.

BQ 3 2 0 4 - 4

(16)

t

at

span Lintel Test 12 & 13

:

11360 Span 0 0.1 0.2 0.3 0.4 0.5 D E F L E C T I ON, I N. D E F L E C T I ON, I N . Plywood

,

1400 Exterior kk Lintel

y

1200

0

loo0 Test 14 0 800 I I I I

-

4 ' Span

-

I I

-

-

I 0 0.1 0.2 0.3 0.4 0.5 D E F L E C T I ON, I N . 1 I I I I I 2 Design Load 4' Span

-

24" Nails

B

1

D.

L.

-

;

-

-

-

I I 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 D E F L E C T I O N ,

I

N . Gypsum

l

nterior Lintel Test 15, 16 & 17 Plywood Exterior Lintel Test 18, 22, 23, 24 F I G U R E 7 M I D S P A N D E F L E C T I O N S BR 3 2 0 4 - 5

(17)

L O A D S FOR

11360

S P A N D E F L E C T I O N S A N D F A I L U R E

OF G Y P S U M L I N T E L S

9

2000

1800

1600

I-

1400

LL. \

1200

1

-

1000

cZ

0

800

600

400

0-

0

1

2

3

4

5

6

7

8

9

10

S P A N , FT

I

I

I

I

I

I

I

I

I

I

L

-

2

Design Load

-

Exterior

-

-

o

NAl Ll NG

-

1)"

Ring Nails at

3

in.

-

-

-

-

-

ni D. L.

-

Exterior

-

-

-

-

X 2 D . L

-

I

nterior

-

,,a1

D.L.

-

I

nterior

I

I

I

I

I

I

I

I

I

(18)

I

I

I

1

I

I

I

I

I

I

-

-

2

Design Load

\O

\

N A l Ll NG

-

Exterior

If"

Ring Nails at 3 in.

-

-

-

-

-

-

Fai

111

r e

-

-

11360 Span

1

D. L.

Deflection

-

Exterior

-

-

-

,o

2 D. L.

-

I nterior

.\

-

v l

D . L .

-

l

nterior

-

I

I

I

I

I

I

I

I

I

I

S P A N , F T

F I G U R E

9

L O A D S A T 1 / 3 6 0 S P A N D E F L E C T I O N A N D F A 1 L U R E

F O R P L Y W O O D L I N T E L S

(19)

F i g u r e 1 0 T y p i c a l 1nilu.r e oi' gypsum sheathed l i n t e l , T e n s i l e s t r e s s e s u u e t o b e n d i n g ~;lol~-ten& c a u s e d c r a c k i n g of w e b s .

F i g u r e I 1 Typical f a i l u r e of p l y w o o d s h e a t h e d lintel. Shear s t r e s s e s

(20)

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