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Process development for extraction and purification of bioproducts
PROCESS DEVELOPMENT FOR
EXTRACTION AND PURIFICATION OF
BIOPRODUCTS
Ashwani Kumar
AMTEC, Kuala Lumpur
May 2009
Lei Xu
NRCan’s-CBIN
Karen Lamb
NRC-NBP &
Linda Layton
AAFC-ABIP
Pinghai Shao
Nikhil Kawachale
• Introduction – importance of biomass
• NRC’s National Bioproduct Program
• Research Projects –two recent examples
– Nutraceuticals – process development
– Recovery and purification of chemicals in biochemical
conversion of biomass components
• Canada’s biomass harvest
143
Mt Carbon / year
• Available residue/waste
60
Mt Carbon / year
• Energy content
1.5-2.2 EJ/year (E=10
18
)
• Represents 18-
27% of Canada’s annual energy needs
• Challenge - biomass conversion
– Renewable energy and products comparable to fossil
fuel-derived products,
– Profitable,
– Significant environmental and social benefits
Primary
– unprocessed - direct combustion
Secondary- extraction of value-added compounds.
processed
– charcoal, gases, liquid fuel
Thermo-chemical
–
pyrolysis, gasification
– synthesis
gas, bio-oil,
source of chemicals
Physico-chemical
– seed oil, conversion to
biodiesel
Bio-chemical
– biological processes – ethanol,
biogas,
chemicals (e.g. diols)
Focus - Thermo-chemical & Physico-chemical
Biomass
Bio-oil
Gases
Bio-refinery concept
Nutraceuticals
Basic chemicals
Phenols,
Flavoring agents,
Polymers
CO, H
2
, CH
4
Fuel
Syngas, hydrogen
Feed pre-treatment
Reaction Engineering,
Fractionation
Material development
Characterization
Process development
Pilot scale studies
Focus
– Biochemical Conversion
Biomass
Bio-refinery Concept
Cellulose
Hemi-cellulose
Pentoses
Lignins
Butanediol,
ethanol,
acetoine
Recovery and purification
of butanediol
• Bio-oil – stabilization and characterization
• Extraction and purification from biomass extracts – nutraceuticals
• Recovery and purification of butanediol – membrane process
• Biogas Upgrading – new membranes
• CO
2
Capture
– new membranes
• CFD Studies – membrane test cells
• Skim Soymilk – whey contained 1/3 of the total isoflavones
(Daidzein and genistein as glucoside and esters)
• Recovery of isoflavones using a membrane-based process
– (UF/diafiltration, RO)
• Soy-based isoflavones –estrogenic activity – health concerns
• Alternate source – red clover flowers – biochanin A, formononetin
(Genistiein and daidzein as glucosides)
J. Am Oil Chemists Soc., 81 (2004) 91-96.
Food Research International 37 (2004) 867
–874.
• Dried - organically grown red clover flowers
• Water extraction under varying temperature and pH
• Adsorption of isoflavones on polyvinylprrolidone
• Elution by ethanol and recovery
Effects of Temperature & pH
0 10 20 30 40 50 0 30 60 90 120 150 180 210 Is of la vone c onc e nt ra ti on (( μ g/ g)Extraction time (min)
22 (room temperature) 60 70 80 90 0 10 20 30 40 50 60 70 80 0 30 60 90 120 150 180 210 Is of la von e con ce nt ra tion ( ( μg /g )
Extraction time (min)
3.0 9.0
9.5 10.0
10.5
Adsorption - PVP
0 10 20 30 40 50 60 70 80 90 100 5% 10% 15% 20% 30% Is o fl a v o n e s a d so rb e d (a s % o f e xt ra ct e d a mo u n t)PVP to red clover ratio (w/w)
0 10 20 30 40 50 60 70 80 90 100 1 2 3 4 5 Is of la v one s a ds or be d (a s % of e xt ra ct e d a m ount )
Ethanol-Water - Extraction
0 10 20 30 40 50 60 70 0 50 100 150 200 Is o fl a v o n e co n ce n tr a ti o n ( μ g /m L )Extraction time (minutes)
0% 30% 40% 50% 100% 0 10 20 30 40 50 60 70 80 90 100 0 20 40 60 80 100 E x tr a ct a b il it y ( %) Ethanol concentration (%, v/v)