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HAL Id: jpa-00209887

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Submitted on 1 Jan 1984

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Relationship between extrinsic stacking faults and mechanical twinning in F.C.C. solid solutions with low

stacking fault energy

J.F.M. Vergnol, J.R. Grilhe

To cite this version:

J.F.M. Vergnol, J.R. Grilhe. Relationship between extrinsic stacking faults and mechanical twinning in F.C.C. solid solutions with low stacking fault energy. Journal de Physique, 1984, 45 (9), pp.1479-1490.

�10.1051/jphys:019840045090147900�. �jpa-00209887�

(2)

Relationship between extrinsic stacking faults and mechanical twinning

in F.C.C. solid solutions with low stacking fault energy

J. F. M. Vergnol and J. R. Grilhe

Laboratoire de Métallurgie Physique (*), 40, avenue du Recteur Pineau, 86022 Poitiers, France

(Reçu le 18 janvier 1984, accepti le 12 avril 1984)

Résumé. 2014 Une analyse détaillée de la nucléation et de la croissance des macles, applicable aux matériaux C.F.C.

à basse énergie de défaut 03B3, aboutit à la conclusion suivante : la nucléation des macles n’est possible que si des conditions déterminées, relatives à l’orientation, au sens de la contrainte appliquée, au taux de déformation, sont

satisfaites. L’étude de ces conditions et de leur interdépendance montre que le maclage mécanique est gouverné

par la nucléation et le développement de défauts d’empilement de nature extrinsèque. Le calcul de l’énergie néces-

saire à la nucléation des macles aboutit à une relation quantitative entre la taille des macles et l’énergie de défaut.

L’analyse est effectuée dans le cas l’axe de traction (ou de compression) est [100] ou [111]. Les hypothèses sont

en bon accord avec les résultats expérimentaux relatifs à de nombreuses solutions solides C.F.C.

Abstract. 2014 A detailed analysis of twin nucleation and growth is performed for the case of face-centred cubic materials with low stacking fault energy 03B3. It is found that twin nucleation may occur only if certain conditions concerning the crystallographic orientation, sign of the applied stress and deformation level, are satisfied. Each of these conditions is analysed ; their interdependence leads to the conclusion that the occurrence of twinning is

controlled by the nucleation and the growth of extrinsic stacking faults. This analysis concentrates on cases where the tensile (or compressive) axis is either [100] or [111]. The discussion of the energy of twin nucleation leads to a quantitative relation between twin size and stacking fault energy 03B3. These assumptions are in good agreement with experimental data on many face-centred cubic solutions.

Classification

Physics Abstracts

62.20F

1. Introduction.

From the first theoretical

analysis

of twin nucleation in face-centred cubic materials

by

Cottrell and

Bilby [1],

mechanical

twinning

was considered as

being improbable,

because of

geometrical

reasons deduced

from the

crystallography

of this structure. However, after the first identification of deformation twins in

single crystal

copper

(Blewitt,

Coltman and Redman

[2]),

many

experimental

observations have shown that mechanical

twinning

is

quite possible

in face-centred cubic metals or

alloys,

if their

stacking

fault energy y is low enough

(Venables, [3]).

But

twinning

mechanisms are not yet

completely

understood, and many

experimental

results differ from the theoretical

predictions

of

Mahajan

and Williams

[4]. Various aspects of twin nucleation, the kinetics of twin

propagation,

the critical shear stress for

twinning

and the relation between

slip

and

twinning during

deformation are still under discussion.

The purpose of the present work is to

provide

a

(*) L.A. 131 du C.N.R.S.

detailed

analysis

of the conditions which allow the nucleation and the

growth

of mechanical twins,

without any

hypothesis

about the different

possible

mechanisms which may

produce

the twin nucleus.

Starting

from

experimental

data on

single

crystal

copper

alloys

which have been

subject

to stress under

widely varying

conditions

(Vergnol

and Villain,

[5];

Vergnol [6])

and

following

a scheme

previously

sug-

gested (Fontaine [7]),

we have divided the

twinning

mechanism into three stages :

-

development

of an initial large

stacking

fault,

- nucleation of a microtwin

by superposition

of

extended faults in the

neighbouring planes,

- extension of this nucleus

by propagation

of the

twin

boundary through

the strained material.

We have

analysed

the nature of the faults

(intrinsic

or

extrinsic)

induced

by

deformation in relation to three variables :

-

crystallographic

direction of the

applied

stress,

- sign of the stress

(tension

or

compression),

-

origin

of the partial dislocations

bounding

the

faults.

Article published online by EDP Sciences and available at http://dx.doi.org/10.1051/jphys:019840045090147900

(3)

Thus, we have

computed

the energy

required

to

nucleate a twin, which varies with the nature of the

stacking

faults. This

computation

indicates that the nucleation and then the

growth

of twins is favoured

or

impeded by

the nature of the faults which are formed with

increasing

strain.

Finally,

we have

compared

the conclusions of this

analysis

with

experimental

data,

especially

our data

for Cu-Al

alloys.

2. Formation and

growth

of an extended

stacking

faults

Any perfect

dislocation with Burgers vector b may be dissociated into two

partials,

for

example

two

Shockley

partials

b1

and

b2.

The

applied

stress a

generally

exerts on the

partials

two different forces which deter- mine the sense of

displacement

of each dislocation and

consequently

the nature of the

stacking

fault ribbon.

Moreover, for low

enough

values of S.F.E. y, the width of this ribbon may increase

enough

to reach

values

giving

an extended fault bounded

by indepen-

dent

partial

dislocations. The

density

of

independent partial

dislocations and therefore the

density

of extend-

ed faults increases with the strain. This facilitates different mechanisms of twin nucleation. We have examined the

possible configurations

for tensile and

compressive stresses

applied along 1 1 1 > and

100 ),

which are two stable

crystallographic

directions.

2.1 APPLIED STRESS ALONG

A 111 >

DIRECTION. -

Referring

to the

Thompson

tetrahedron of

figure

1 a, the

glide planes

are

(a), (b)

and

(c)

for

perfect

dislo-

cations with Burgers vectors AD, BD and CD.

2.1.1 Tensile

applied

stress.

a) Dissociated dislocations

gliding freely

in their

slip plane.

Let us consider the dislocation loop BD

after dissociation :

the resultant forces on the

partials

per unit

length

are

(Fig.

1 a, and

1 b) :

Fig. 1. - Glide planes and dissociated dislocations with a

tensile stress in the ( 111 ) direction, referring to the Thomp-

son tetrahedron.

We note that the two partials aD and Ba

glide

in

the same direction. The tensile stress a makes the diameter of the dislocation loop BD increase with stress.

The

leading

partial is aD, because

faD

=

2fB.,

and

behind is formed a ribbon of intrinsic fault, but the

stacking

fault is removed by the partial Ba.

b) Reaction

junction

in a

glide

plane.

For example, such a reaction may occur between BD

(a)

and CD

(a)

dislocation

loops

dissociated in the

glide plane (a) :

The two underlined

leading partials

are attractive

because

they

have the same Burgers vector and oppo- site

sign (Fig. 2b).

After their annihilation, the intrinsic

fault surface is delimited

by

the

partial

dislocations Bat and Ca which are

repulsive,

but the

applied

stress

a exerts

opposite

forces on them. Hence, a reaction is

possible,

either for a sufficient value of a, or with thermal activation

(we

note that the energy

required

to

temporarily

form the

perfect

dislocation

BC(a) by

recombination is the same as the energy for cross-

slip) :

where a is the lattice parameter. The

applied

stress a

has no effect on the

perfect

dislocation

BC(a),

but it

exerts

opposite

forces on the

partials

Boc and Ca which

bind an extrinsic fault Moreover, these

partials

are

repulsive

and each of them can react with the internal

partial

of the initial loop

(Fig.

2, stages d and

e)

to

give

a new

partial

aD.

Fig. 2. - Reaction between two dislocations initially dis-

sociated in a type (a) plane. An extrinsic fault takes place by dissociation of the junction dislocation BC.

(4)

Hence, the final

configuration resulting

from a

junction

reaction in a

glide

plane is a

ring

of intrinsic faults

surrounding

a large area of extrinsic

stacking

faults which widens with

increasing applied

stress

(Fig.

2, stage f).

c) Reaction on the intersection of two

glide planes.

Two kinds of reaction may occur,

resulting

in the

nucleation of an extrinsic fault

The

first possibility,

for example between type

(a)

and

(b) glide

planes, leads to an extrinsic

stacking

fault in a type

(a)

plane.

The

following

reactions

(with

the two

leading partial

dislocations

underlined)

are consistent with

figure

3 :

The

leading partial

dislocations aD and

DB

are

attractive and their reaction

gives

rise to the stair-rod

czp (Fig. 3b).

This stair-rod, repulsive for the

partial

dislocation Ba but attractive for the

partial RC,

reacts

with the latter and

gives

the

partial

dislocation aC.

Hence, we find

again

the

previous configuration

with two

repulsive Shockley

dislocations on both sides of an intrinsic fault

By

recombination,

they

may

reverse their mutual

positions (Fig.

3d) and

give

rise

to an extrinsic fault which extends with

increasing a :

As

previously,

the last recombination stage needs an activation energy.

The second

possibility

results in the formation of a

Cottrell barrier between type

(a)

and

(b) glide planes (Fig.

4, stage

a).

However, such barriers may be des-

troyed,

either

by

the action of dislocations

piled-up

in

glide planes

behind the barrier, or

by

thermal acti- vation, as in the reaction

(2) :

Figures

4b and 4c summarize the two

possibilities

which result in the extension of two « half loops » of

extrinsic fault in the initial

glide planes.

In the first

case, the Frank dislocation BB

lying along

the line CD

of the Thompson tetrahedron, is sessile and

gives

rise,

by

dissociation, to a first extrinsic fault surface deli- mited

by

the

Shockley partial

Ba

(Fig. 4b),

then to a

second one

by

a similar dissociation of the Frank

partial

aA.

The second

possibility

is the recombination of the

perfect

dislocation BA, which,

by

dissociation, gives

the same configuration as

previously.

We note that the energy needed for reaction

(2)

is

a2/18

whereas it is

a2/12

for reaction

(1).

Thus, it is easier to

destroy

a Cottrell barrier than to form a

perfect

dislocation from two

Shockley

dislocations,

Fig. 3. - Reaction on the intersection of type (a) and type (b) slip planes with a tensile stress in the 111 > direction.

Fig. 4. - Formation of « half-loops >> of stacking faults

from a Cottrell barrier, with a tensile stress in the ( 111 >

direction. After stage a, two possible different reactions lead to the same final configuration.

(5)

and such destructions are more

likely

to occur.

Finally

it appears that a tensile stress

applied

in the ( 111 )

direction

gives

rise to intrinsic faults in the initial stage of deformation. But as soon as these faults grow, all the interactions between them nucleate extrinsic faults which extend

easily

with

increasing

tensile stress.

2.1.2 Compressive stress. - When the

sign

of the

applied

stress is reversed, the resultant forces on the

perfect

and

partial

dislocations are also reversed This

means that the

partial

dislocations are

exchanged

in

any dissociation, and

consequently

the

stacking

faults

formed are of

opposite

nature. From this evidence,

it is easy to show that, in every case, the

previous

conclusions for

elongation

tests must be reversed for the case of

compression

tests.

Consequently,

a

compression

test in the ( 111 )

direction

gives

rise to extrinsic faults in the first stage of deformation, and reactions between these faults nucleate intrinsic faults which extend with

increasing applied

stress.

2.2 APPLIED STRESS IN THE (

100 >

DIRECTION. -

As for the ( 111 ) direction whe have made a detailed

analysis

which is summarized here. The detailed reac-

tions and

figures

are

given

in

appendix

1.

2 . 2 .1 Tensile stress.

1. Dissociated dislocations

gliding freely

in their

planes :

the two

Schockley partials

move in the same

direction with a narrow ribbon of extrinsic fault between them.

2. Junction reaction in a

glide plane :

this results in the nucleation of an intrinsic fault which grows with

increasing

stress.

3. Reaction on the intersection of two

glide planes :

we have shown that if

only

one dislocation is not

dissociated, or has been recombined, this results i4

the nucleation of an intrinsic fault

2.2.2

Compressive

stress. -For the same reasons as

given previously,

the above conclusions are reversed,

i.e.

compressive

stress

develops

extrinsic faults.

2.3 CoNCLUSION. - The nature of the

stacking

faults

induced in F.C.C.

crystals by

an

increasing applied

stress on

( 111 )

or

100 >

directions is as follows : 1. Stress in

the ( 111 )

direction :

- initial faults nucleated at the

beginning

of the deformation, before any interaction between

gliding

dislocations, are :

+ intrinsic for a tensile test,

+ extrinsic for a compressive test,

these faults widen

slowly

with

increasing

stress;

- in the next stages of the deformation, the reac-

tion either between

coplanar

dislocations, or on the intersection of

glide planes, gives

rise to new faults;

for the most part, the nature of these is :

+ extrinsic for a tensile test,

+ intrinsic for a

compressive

test;

2. With ( 100 ) direction these conclusions are

reversed

3. Computation of the energy for twin nucleation The

following

computation

points

out the influence of the nature of

stacking

faults on

twinning

nucleation.

We consider an idealized twin with a

cylindrical shape.

The planar surfaces are coherent boundaries,

for

example

two

stacking

faults in

plane (a),

that we

name twin « faces ». The

cylindrical

surface, named

twin « front », is

composed

of

piled-up

partials

(as

B0153, Ca or

Da) surrounding stacking

faults. The

crystal

is

perfect

inside and outside this

cylinder, bounding

a twinned volume of matrix, and the energy stored is in consequence localized

only

on the surface of this

cylinder.

3.1 STORED ENERGY ON THE TWIN FRONT. - We consider

stacking

faults of the same nature

(intrinsic

or

extrinsic)

on

contiguous planes

of type

(a)

sur-

rounded

by partial

dislocations

(B0153,

Ca or

Da) piled-

up in a

regular

array. Three

typical

cases are

possible :

1. Intrinsic faults bounded

by

identical sets of three

different

partial

dislocations.

This structure

(Fig. 5a)

is

typical

in

recrystallised

materials. The stored energy is low because each

triplet gives equivalence

with the

perfect crystal :

2. Intrinsic faults bounded

by

identical

partial

dis-

locations.

This type of twin front

(Fig. 5b)

is

promoted

when

one

slip

system is activated

by

the

applied

stress. The

interactions between

piled-up

dislocations are at a

maximum, and the stored energy is

proportional

to b2.

3. Intrinsic faults bounded

by

alternate

partial

dis-

locations. This last structure is

possible

with two

slip

systems

being

activated The

equivalent crystallo- graphic configuration

is

given by

extrinsic faults

piled-up

at a distance of two

planes,

since we have

(Fig.

5c) :

We notice that

(Fig. 5d) :

The energy of the

dipole (b’, - b’)

can be

neglected

The

partial

dislocations

b3

= aD are

equivalent

to

imperfect

dislocations with

b" - 1 b 3 Burgers

vector,

piled-up

on

contiguous planes,

and the stored energy is

proportional

to

b2/4. Consequently,

the stored

energy on the front of two identical twins is propor- tional to :

b2 with intrinsic faults

piled-up

on

contiguous

planes,

(6)

Fig. 5. - Structure of a twin front composed of piled-up

dislocations on type (a) planes. Three typical arrangements (a, b, c) of partial dislocations are drawn with two equivalent possibilities for (c) arrangement.

b2/4

with extrinsic faults

piled-up

on alternate planes, where b =

b1

I =

b2 = b3 .

Except for the

configuration (5a)

which is the most

interesting

but also the less

probable

with

only

one

or two

glide planes,

the last

configuration

is the one

which

requires

the least energy.

3.2 TOTAL ENERGY FOR TWIN NUCLEATION. - The final energy for the nucleation of a twin

depends

also

on the nature of the

piled-up stacking

faults. We shall

successively

examine the cases for the 111 > and 100 ) directions.

At first we determine the critical stress for a twin nucleus with extrinsic or intrinsic faults.

3 . 2 .1 Critical stress on the twin front. - The critical

stress (Ie for the

growth

of a twin nucleus is reached when

equilibrium

is achieved between the resolved force

f i on

the unit

length

of each dislocation loop

constituting

the front of the nucleus, and the back

force

f2

resulting from the energy stored on the sur-

face of the nucleus

during

its

growth.

This energy

is

equivalent

to a surface tension E and the back

lbrce on the unit surface of a

cylindrical

nucleus with

radius r is :

In the

following

computation, we

only

consider the energy stored at the front of the twin nucleus

(for

the

computation

with the energy of the total surface, see

§ 3.3.1).

From

previous

results of Kroner [8] and de Wit

[9],

we may write the energy of the twin front as follows :

where G and v are

respectively

the shear modulus and the Poisson ratio, h the thickness of the twin, p the

density

of dislocations

(with

Burgers vector

b)

on the

front of the twin. If this front is constituted of n

piled-

up dislocations, we have p =

n/h

and therefore :

The critical stress (J c is

proportional

to the back force

f2

on the unit

length

of dislocation at the front of the

twin, and this back force is

J2

=

F/n,

hence we may write :

where A

depends

on the radius r.

If we

neglect

the energy of the

dipoles (bi, - b’),

the

configuration given by

intrinsic faults

piled-up

on

contiguous planes

is

equivalent

to that

given by

extrinsic faults

piled-up

at a distance of two

planes,

since each

configuration

is

equivalent

to dislocations with

Burgers

vector

b/2

on

contiguous planes (Fig. 5c).

Thus, the critical stress (J c does not

depend

on the

nature of the

stacking

faults

building

up the twin nucleus.

3.2.2

Applied

stress in the 111 > direction. - The

following computation

may be

applied

both for

the cases of a

compressive

or a tensile stress in the ( 111 ) direction.

Let us consider a twin on n

contiguous planes.

If

it is

composed

of ni intrinsic faults bounded

by,

for example, the same

partials

aD, we have ni = n and the formation of this twin under the

applied

stress a

induces a variation of

length hi

of the crystal, where

(Fig.

1) :

The expended energy is :

If the same twin is

composed of ne

extrinsic faults bounded

by

the same

partials (Ba

or

Ca)

we have

now ne =

n/2,

and with

these ne

faults, the

changes

(7)

in length

he

and energy

We

are :

But a’ D = 2 6 a’, and

consequently :

Thus,

twinning

on n planes induces a variation of the

length

which is four times smaller for extrinsic faults

as

compared

with intrinsic faults.

Alternately,

a defi-

nite change in

length

is induced

by

a twin four times

as thick if

piled-up

faults are extrinsic. We note that the

expended

energy is

nearly

the same for both cases,

because the

energetic density

on the twin front is four times as small with extrinsic faults.

As a result, the nature of the constitutive faults, in

twins induced

by

an

applied

stress on the ( 111 >

direction, cannot be

predicted

from the consideration of

expended

energy of twin

growth.

However, we note that the twin nuclei with extrinsic faults will reach their critical size (for a critical stress

(J c)

before the other nuclei, if we assume that this

critical size is not

dependent

on the nature of the

faults. Since further growth of the « extrinsic .nuclei » may occur for stresses lower than a,

(Friedel [10]),

it can be

predicted

that

only

twins

composed

of

extrinsic

faults

will appear

during plastic

strain in the

I I I > direction.

3.2.3

Applied

stress in the 100 > direction. - A similar

analysis (see appendix 2)

for two twins of the

same thickness,

composed

either of ni intrinsic faults,

or

of ne

=

n; j2

extrinsic faults,

gives

the

following

relation between the

change

in

length hi

or

h.,

and the

energy

W

or

W e :

In consequence, the same energy W allows

twinning

on n

planes,

either with ni = n intrinsic faults or

ne =

n/2

extrinsic faults, with the same

change

in

length

h

(for

both tensile and

compressive stresses).

But the

energetic density

on the twin front is four times

as low with extrinsic faults.

Consequently,

for

plastic

strain in

the 100 >

direction, the

expended

energy promotes

twinning

with extrinsic faults. For a different

reason this conclusion is the same as that with the stress in

the 111 >

direction.

3.2.4 Conclusion concerning the occurrence

of ’ twin-

ning. - The

energetic

cost for the formation of a twin

nucleus was determined

by

the computation of two

typical

parameters :

- the

energetic density

on the twin front,

- the thickness of the twin, connected to the shear

of the

crystal.

It appears that for the four cases considered

(tension

and

compression

in the 111 ) and ( 100 )

directions)

twins are

preferentially

formed with extrinsic faults :

- in the 111 ) direction because, for the same

expended

energy, the critical size of the nucleus is more

rapidly

attained,

- in the 100 ) direction because, for the same

twin size the energetic cost is lower.

The greatest

probability

for

twinning

occurrence

corresponds

with the strain conditions which induces extrinsic faults in the

crystal.

Table I summarizes

these conclusions.

3.3 MINIMIZATION OF THE ENERGY OF A TWIN NUCLEUS.

- Up to this

point,

we have

compared

twins which

only

differ

by

their thickness and the nature of their

constitutive

stacking

faults, and we took

only

into

account twin front energy. We now compute the total energy of a twin nucleus

composed

with extrinsic

faults,

according

to the above conclusions.

The minimization of this term will

give

the

optimum

distribution of the total energy between the twin front and the faces for each stage of the

growth.

According

to the

hypothesis

of Sumino [11], we consi-

der that this minimization determines the

dynamic equilibrium

of the twins

during

deformation at cons- tant strain rate.

3.3.1 Qualitative

features of

the model. - Let us

consider a circular

loop (radius r 1)

of

partial

dislo-

cation

bounding

an extrinsic fault

(area Sl, S.F.E.y).

The dislocation

loop

energy is a function

F(rl).

The

total energy

Ei

of the set « dislocation loop +

stacking

fault » may be written as :

Table I. -

Effect of

a tensile or compressive stress o

applied

in the 100 > or 111 > direction, on the nature

of

nucleated

faults,

and

resulting

twinning occurrence.

(8)

The variation of

sample

in

length,

induced

by

the

growth

of this

loop

is the same as that induced

by n

identical loops,

coaxially piled-up, bounding

a stack-

ing

faults, with

Sn

=

S1/n and r.

=

r,l.,,In-.

The total

energy

En

of this twin nucleus,

composed

of these n faults, is the energy of the two faces

(with

a surface

density y/2)

and of the front :

With a determined value rj, i.e. for a definite strain of the

crystal,

the first and the second terms are res-

pectively decreasing

and

increasing

functions of n.

Then En

takes a minimum value

EN

for a definite value

N of n, as shown in

figure

6.

3.3.2 The

physical

meaning and computation

of

N.

Influence of

the S.F.E. y. - From a mechanistic

point

of view, the

growth

of one extrinsic

stacking

fault

S,

is

exactly equivalent

to the

growth

of n identical extrin- sic fault loops, such as

Si

=

nS,,,

for all

possible

values

of n. But the

energetic

cost varies with n and the most favourable mechanism is realized when n = N. Then,

starting

from its critical size, determined

by

N, nucleus

twin

growth

takes

place by

simultaneous extension of the N loops, each of them in its own

glide

plane.

The thickness of such a nucleus is 2

N d111,

where

d 111

1 is the distance between the

{ 111 } planes

in the

F.C.C. structure. Then,

assuming

that :

we condense n

partial

dislocations b into one dislo- cation

(nb),

and write, with G shear modulus :

With

aEn/an

= 0, we find :

Fig. 6. - Energy En of a twin nucleus vs. the number n of piled-up stacking faults.

A more accurate

computation (see appendix 3)

based

on

previous

results

(de

Wit

[9])

leads to a relation

which is

nearly

the same as that obtained with the

above

approximation :

Figure

7 shows the

corresponding

curves. The most important feature of this result is that the critical value N increases with y/G, i.e. with the S.F.E. y

(generally

the modulus G does not vary very much in

comparison

with

y).

Consequently

we expect a

significant

variation of

the thickness of twins when the S.F.E. y varies

signi- ficantly.

3. 3. 3 Conclusions concerning the energetic cost

of

the

twin nucleation. - These conclusions may be summa-

rized in two

points :

a) whatever the conditions of nucleation

(sense

and

direction of the

applied

stress

a),

the

energetic density

of the twin front is a minimum when the

piled-up

dislocations

constituting

this front delimit extrinsic

faults;

b)

a definite shear may be related to a

single

twin,

formed

by

a number n of extrinsic faults which may vary. The total energy of this twin is lowest when n is

equal

to a definite value N which

depends

on the

material through the

S.F.E. y,

the modulus G, the Burgers vector b. This value N increases with the S.F.E. y. In the next

paragraph,

we compare these theoretical

predictions

with different

experimental

results.

Fig. 7. - Computation of the energy En of a twin vs.

number n of extrinsic stacking faults and stacking fault

energy y.

Références

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