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Publisher’s version / Version de l'éditeur:

ASTM Special Technical Publication, 385, pp. 3-18, 1965-08-01

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Moisture equilibrium and migration in building materials

Sereda, P. J.; Hutcheon, N. B.

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Narloxal ResERRcs CouNctl

CANADA

Consrru NRrtoul oe RrcnencnEs

MOISTURE

EQUILIBRIUM

AND MIGRATION

IN

BUILDING

MATERIALS

A r u A I ' Y Z E D

BY

P. J. SEREDA AND N. B. HUTCHEON

R E P R I N T E D F R O M A M E R T C A N S O C I E T Y F O R T E S T I N G A N D M A T E R I A L S S P E C I A L T E C H N I C A L P U B L T C A T I O N N O . 3 4 5 ' 1 9 6 5 P . 3 - r A T E C H N I C A L P A P E R N O . 2 O 5 O F T H E D I V I S I O N O F B U I L D I N G R E S E A R C H OTTAWA A U G U S T I 9 6 5

'"frgL

"1'1;5"X;ffia

ocT s rsAq

N A r , v , r , , r - , - . , , , 3 - , 6 5 P R I C E 2 5 C E N T S

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EQUILIBRE ET MICRATION a LES MATERIAUX DE I DE LIHUMIDITE DANS CONSTRUCTION SOMMAIRE

L r a u t e u r p a s a e en revue les facteure qui influent eur lt6quilibre e x i s t a n t e n t r e l a t e n e u r e n h u r n i d i t 6 d e d i v e r e r n a t 6 r i a u x d e c o n -s t r u c t i o n e t l a c h a l e u r e t I t h u r n i d i t 6 a r n b i a n t e s . I l f a i t m e n t i o n d e f o r c e e , p o t e n t i e l s , 6 n e r g i e s , s t r u c t u r e d e e p o r e s , s u p e r f i c i e e t h y s t 6 r 6 e i e , I l 6 v a l u e I ' u t i l i t 6 d u c o n c e p t d e l a s u c c i o n p o u r d e e t r a v a u x p o r t a n t s u r l r h u r n i d i t E d a n s d e s c o n d i t i o n e p r o c h e s d e l a a a t u r a t i o n e t i I 6 v o q u e l t i n t 6 r 6 t q u t i l y a u r a i t b 6 t a b l i r u n r a p p o r t e n t r e l t E c h e l l e d e s s u c c i o n s e t I ' h u m i d i t 6 r e l a t i v e . I - ' a d e u x i B m e p a r t i e d e l r a r t i c l e c o n c e r n e l a r n i g r a t i o n d e I t h u m i d i t 6 d a n s d e e c o n d i t i o n s i e o t h e r r n i q u e s c o n s t a n t e s e t l e s c o r n p l i c a t i o n s q u i s e p r o d u i e e n t q u a n d i I n r y a p a a 6 g a l i t 6 d e t e r n p 6 r a t u r e . O n m e n t i o n n e c e r t a i n e t r a v a u x i r n p o r t a n t s e f f e c t u 6 e p a r d ' a u t r e e c h e r c h e u r s d a n e d e s d o r n a i n e e o i r l e f l u x d e c h a l e u r e t d r h u m i d i t 6 a q u e l q u e i r n p o r t a n c e .

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Authorized Reprint from the Copyrighted Moisture in Materials in Relation to Fire Tests

Special Technical Publication No. 385 Published by the

American Society for Testing and Materials 1 9 6 5

MOISTURE EQUILIBRIUM AND MIGRATION IN BUILDING MATERIALS

Bv P. J. SBnop.A.l AND N. B. HurcrrnoNr SvNopsrs

Factors influencing the moisture content of a variety of building materials in equilibrium with their thermal and moisture environments are discussed. Reference is made to forces, potentials, energies, pore structure, surface area, and hysteresis. The usefulness of the suction concept in dealing with moisture at conditions close to saturation and of the relationsh.ip o{ the suction scale to relative humidity is discussed.

The second part of the paper introduces a discussion of moisture migration under isothermal steady-state conditions, and indicates the complications ln-herent in the nonisothermal case. we refer to some significant work by others in fields where combined heat and moisture flow is of concern.

Moisture is inevitably present as a sig-nificant factor in almost all aspects of building performance, including fire ex-posure. The fire scientist must therefore be interested in the moisture contents that occur in building constructions un-der various environmental conditions. Some of the basic aspects of moisture equilibrium and moisture migration are reviewed, keeping the interests of the fire scientist in mind.

AtsonpuoN oF WATER It is generally known that an adsorp-tion isotherm represents the equilibrium amount of water held on the surface of a unit weight of a given material at any condition of relative humidity (RH)' The theory of adsorption often is not well known and a simple discussion of the theory might give more meaning to

1Head, Inorganic Materials Section, and as-sistant director, Division of Building llesearch, respecrtively, National Research Oouncil, Ottawa, Ont.. Canada.

graphic representation and illustrate how this information can be of use to the fire technologist.

This simplified discussion on adsorp-tion is based generally on the multi-molecular theory of Brunauer et al (l).2 It is known that water molecules are strongly attracted to the surface of most materials. Because the attraction de-creases sharply when water molecules are deposited on other water molecules to build successive Iayers, it is reasoned that the first (monomolecular) la1'er will be complete before the second and subs(r-quent layers of water molecules lre de-posited.

This concept allows for the determina-t i o n o [ l h e p o i n determina-t a l o n g t h e is o t h e r m ( u s u -all1, between 0 and 30 per cent RH) when a monomolecular llver is established and the corresponding quantitv of water designated as Wm is determined through

2 The boldface nuurbers itr parentheses refet to the list of referetrces alrperrded to this lraper.

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Morsrurp rN lVlarpnrar.s rN

the application of the BET equation P / P o 1 ( c - l ) .

w , l - p / p o ) : w^c+ w r c e / P t ( ) where:

W : weight of water (or any gas) ad-sorbed at vapor pressure P, Po: saturated vapor pressure at the

temperature of the sample, and C : constant related to the heat of

ad-sorption.

When Wm has been determined, the known value of the water molecule size may be used to arrive at a value for the total surface area of the material in ques-tion. Surface area, in this connection, re-fers to all the surface which water molecules can reachl for most porous

RrrnrroN ro FrrtB Tpsrs

isotherm between 50 and 100 per cent RH. The relationship between the vapor pressure over the meniscus of a liquid in a capillary compared to the bulk liquid is given by the Kelvin equation

_'r^,rl l n P / P n : ' ' " rRT where: P : vapor pressure, ? : surface tension,

tr/ : molar volume of the liquid at

ab-solute temperature, I,

R : gas constant, and

r : radius of curvature of the liauid in the capillary; thus, capillaiies of the smallest radii fill at the lowest pressures.

TABLE T-THE RELATIONSHII'S BETWEI'N RI'LATIVU VAI'OIt I'RESSUII]I, RADIUS OIT CURVATURE OF MENISCUS, EQUIVALENT C]OLUI,TN OIT

W A T E R , AND pF

P / P o , % ) Radius of Curvature, p Height of Column of Water Scho6eld's 1F

0 . 0 8 4 9 . 0 9 3 . 0 9 9 . 3 9 9 9 99 999 l o o . 0 0. 000147 0 . 0 0 1 4 7 o or47 o . t 4 7 r . 4 7 t47 1 . 4 2 X 1 0 5 1 . 4 2 X t O 4 1 . 4 2 X 1 0 3 7 . 4 2 X t D z 1 . 4 2 X l 0 I 42 X 10-r 0 1 0 7 1 0 6 1 0 5 1 0 4 1 0 3 1 0 0 a (t D 4 3 I

materials this constitutes the large bounding surface for all the micro- and macropores, capillaries, or voids found inside the body of the material.

After a monomolecular layer of water

is established, successive layers of water

molecules are deposited as the RH is

in-creased. Finally a stage is reached when menisci can form in the fine capillaries and the filling of the pore space is accom-plished through a capillary condensation

process which is governed by the

relation-ship between the depression of the vapor

pressure over the curved surface of the water and the radii of the capillaries.

Roughlr', this represents the region of the

Because of this relationship it is

possi-ble to relate RH to the radius of curva-ture of the meniscus or radius of the capillary, which in turn can be related to the theoretical height of capillary rise. Thus the potential at which a particular moisture content is held in a porous bodv

may be expressed either in terms of RFi,

which directly reflects the depression of vapor pressure below that of a flat water surface, or, as was done by Schofield (zy,

as a negative hydraulic head. The latter,

commonly referred to as suction, may be

expressed in centimeters, or often more

conveniently in Schofield's pF units (log

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30 x

=

* 2 0 z ; 1 0

=

5

Snrnol ,lNo Hurcnr:oN Special use of this concepl is made in soil technology as summarized bv Penner (s). The various relationships are presented in Table 1. ConrDlele Saturation at 235 % F i b ? r S a i r i r a l i o n / ' W T T T I N C l0 20 80 90 100 qa oN MorsrunFr Eeun,rBRruM 5 When the pores and capillaries in the material are verv small (below 0.01 p) an isotherm adequately represents the quantity of water that is held at any RH, from which the surface area and pore size are obtained. T1'pical isotherms are given for such mnterials as wood flber (Fig. 1) and a portland cement paste (Fig. 2o). Such materials are characterized bv their Iarge surface arrea, usuallr. greater than 106 cm2/g of material. These and other properties are given by' Barkas (a) for wood, Powers and Browny'ard (5) for cement, and Van Olphen (6) for cla-r'.

Some materials may, like sand, present a pore s\,stem which consists of the in-terstices between relatively large and nonsorbing grains. Sand retained on 325-mesh screen, having particle diameters greater than 50p, will have a surface area

8 0 2 0 2 4 6 8

W E I C H T C H A N G E .

Hy<lrated Portlanrl Cement.

1 0 1 2 1 4 30 40 1l 60 70

R E L A T I V t ] . t i U I l I I D I T Y

Frc. l-Equililrrium Moisture contents for less than 103 cm2/g zrnd practicalll' all Snruce ar 20 i. the water thai will be sorbed will appeilr

t 2 ,, l0

= ^

= 2 0 - 2 0 4 0 Reo 32 3 0 2 4 - 0 1 6 F 0 0 8 r 0

{l)) Lenllth Change I sotherfr)

-;.-n q f i R E L A T I V E H U M I D I T Y . % Flc. 2-Compacts of 0 0 8 0 1 6 B J

F

F

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F

=

E z z o B Frc. 3-Suction-Water Spruce at 20 C. Nlorsrunn rN MATERTALS rN pF

Content Curves for

Ruerron ro lirRn f'Esrs

on the isotherm ranging between 99.9 and 100 per cent RH. Because it is not practical to control or measure humidity to the desired sensitivity in this region, the suction concept is specifically ap-plicable to such systems. Conditioning of samples to specific levels of moisture po-tential can be effected on a porous plate at a potential defined by the negative head as described by Croney et al (z) for the soil system.

There are a number of mixed systems having micro- as well as macroporositl': foamed cellular concrete or natural wood are examples of such systems. The micro-pore part of these systems, as noted, can be represented by a normal isotherm. However, for the purpose of represent-ing the total water to be removed before the system will be in equilibrium with RH below 99 per cent, it is best to repre-sent it on a basis of suction (Fig. 3 for wood and Fig. 4 for foarned cellular concrete). A foamed cellular concrete consisting essentially of air bubbles in a hardened cement paste presents a micro-t80 160 140 80 z 6 z o o 5 0

;

8 4 0 30 l 0 2 0 3 0 4 0 5 0 S U C T I 0 N p F

Flc. 4-Suction-Water Content Curves for Foamed Concrete.

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SBnBoa eNn HurcnnoN oN pore system characteristic of that paste and a coarse (macro) pore system, not highly connected, represented by the en-closed air bubbles.

Isotherms or moisture content versus suction curves for most materials exhibit a hysteresis in the region from saturation to some intermediate value of moisture content. This means that two different eouilibrium values of moisture content -iy co.r.rpond to a single condition of RH or suction, the difference being ac-counted for only on the basis of the direction of change (prior historv). It also means that two materials or two samples of the same material at two different moisture contents, when brought together, may remain at mois-ture contents differing by the spread between wetting and drying curves.

These characteristics of moisture tent in porous systems are of some con-cern in the drying of materials ttnd measurement of moisture content. Note from Figs. 1 and 3 that wood which is completelv saturzrted can hold more than 200 per cent water by weight (dry basis), yet the moisture content held at 2F : 4 (99.3 per cent) is onl1,' about 40 per cent. Correspondingly, for cellular con-crete (Fig. 4), the moisture content at complete saturation is 90 per cent while that at pF -- 4 is 20 per cent or less, so that 70 per cent moisture content must be removed from a saturated sample be-fore the RH drops below 99.3 per cent. This leads to complications in the use of RH as an index of moisture content at high moisture levels.

DruelsroN-q.L CHANGES Accomp.q,NvrNc SonPrloN

There exists an imbalance of forces on the surface of a solid giving rise to surface free energy. When water is adsorbed on the surface the net result is a decrease in the free energy' and will be reflected in a dimensional change of the units of solid

MorstunB Equrrrnnruu

comprising the body. If the solid has a Iarge surface area then the dimensional change will be correspondingly large.

The relationship of sorbed water to the dimensional change of a number of por-ous s1'st{ms has been studied by a num-ber of wcirkers (8-lo). These relationships are very useful when considering the mechanical properties of the porous solids. A tvpical relationship is given in Fig. 2c for cement paste.

Thc length change versus moisture content change for a given system is unique iind characterizes that system. It usuallv has distinct regions represented br- different slopes of the curve and a corresponding different response when a unit moislure content change is experi-enced. It follows, therefore, that mois-ture content gradients impose stress gradients on the body and that the mag-nitude of this stress depends not only on the gradient of moisture content but also on the position along the isotherm. The cracking and c\ecking that occur when drying rapidll' [arge sections of porous materials such as wood and concrete are examples of failure due to stress gradi-ents as the result of moisture content gradients as discussed by Pickett (tt). Wood presents a further complication since it is anisotropic with respect to dry-ing shrinkage.

Enlncr or TEMPERATURE CHANGES

A temperature gradient imPorses a stress gradient in a material which may be superimposed, during a fire test, on stress gradients resulting from moisture content gradients. There may be a fur-ther interaction between temperature and moisture content since, as Myers (12,13) has shown, the thermal expansion of cement paste varies with moisture content. It is not possible to say, with the present state of knowledge in this field, when the effects are likely to be additive. It seems possible that under fire exposure

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Morsrunr rw MatrRtars tw on one side of a specimen, the drying shrinkage produced b1' migration of moisture from the heated face may offset in part the thermal expansion, but the situation is further complicated in the case of concrete by possible differences in both temperature and moisture re-sponses between the cement paste and the aggregate.

Ennecr oF MorsruRn oN SrnpNcru A porous, solid body having a large surface area will experience a large inter-action with water as discussed earlier. This interaction usually occurs at the boundaries between units in the system rvhere ph.vsical and chemical bonds col-lectivelv comprise the strength of the s)'stem, and has an influence upon the strength. For a nonhydrate, insoluble 'svstem, especially one of large total

porositl', there usually is a decrease in strength as water is added, the greatest change being in the region from dry to monomolecular layer equivalent as shown bv Dollimore and Gregg (la).

Hvdrated porous systems may exhibit manv unusual effects because there may be a tendency to dehydrate as the ma-terial is exposed to a low vapor pressure. This would undoubtedly have an effect on strength.

We conclude that if the strength of a porous body is affected by moisture con-tent changes, it is quite probable that the fire endurance of such materials may be influenced by the moisture conditioning prior to test. The extent of this influence, however, cannot be predicted because the mechanisms involved are not fullv un-derstood.

Morsrunp Mlcxlrrox

The phenomenon of moisture migra-tion is only partially understood, and the associated science has not developed an adequnte set of equations describing it. Such equations as those proposed do not

RrrarroN To FrRE TESrs

account adequately for all the variables involved, so that the coefficients in them are, of necessity, functions, taking into account the variables which have been disregarded. It seems necessary to sup-pose from what is known that some variables involving the detailed nature of the porosity, pore size distributions, interconnections between pores, and sur-face energy effects as the,v enter into the microdistribution of both thermal and moisture potentials will always be repre-sented by empirical coefficients.

V,q,pon DrFFusroN

The equation commonly used to de-scribe water vapor diffusion through materials is based on a form of Fick's law

- : - u o 1

( 3 )

where:

rs : flow rate per unit area in unit time, ? : vapor Pressure,

r : distance along the flow path, and, hence:

dp/drc : vapor pressure gradient, and p : permeability.

Note the close parallel with Fourier's equation for heat flow. The actual trans-mission of vapor through a material is usually complex, so that coefficient pr is not a simple one, but is actually a func-tion of RH and temperature and may vary along the flow path through the ma-terial in question.

Integrating Eq 3 from * : 0 to I and from 1r to pz and rearranging, we get

(p' - p") , u : _ 1 ,

t where:

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Snnrna. a,Nr HurcnBoN oN and I : Iength of flow path, or thickness of material.

When p is independent ol p, then p is simply pr, but if a functional relationship

exists, 1,r is the average permeability

co-efficient applicable to the varying condi-tions along the flow path l, while the coefficient p is the spot or differential permeability.

The cup or dish method is commonly used for the experimental determination of permeability coefficients (for unit thickness) or of permeance, pf I (for the thickness stated or implied). Various standard forms and conditions for the dish method are covered in ASTM Method C 3553 and in ASTM E 96.4 A discussion of the factors involved in ASTM dish methods was recently presented by Joy and Wilson (ts). Appli-cation of the results obtained or building materials and their use in estimating moisture migration in building construc-tions can be found in the ASHRAE Guide and Data Book (to).

A mixed system of units is commonly used in building work. Vapor pressures

are expressed in inches of mercury, areas

in square feet, time in hours, thicknesses in inches, and weight of vapor in grains. For si.qplification, a permeance (for the

thickness''stated or implied) of 1 grain/

It'z/hr /in. of mercury has been designated

as 1 perm and this practice is now in

com-mon use. The corresponding unit of

per-meability (for unit thickness of 1 in.) is called a per,m-inch.

Sheet materials highly resistant to the

passage of water vapor, as used in

pack-aging and for vapor barriers in building

construction, will have permeances from

0 to 1 perm. Still air has a permeability oI l2O oerm-in. Most other materials

3 ]Iethrds of Test for Water Vapor Transmis-sion of Thick Materials (C 355), 196! Book of ASTLI Stmdards, Part 14.

a llethods of Test for Water Vapor Transmis-sion of Materials in Sheet Form (ES6), 1964 Book of ASTM Stand.ards, Parts 14, 15, 27, 30.

Morstunn EeurrrsntuNf

have permeabilities less than that of still air, with very porous materials such as mineral wool or open fabrics approaching 120 as an upper limit.

The relationship between dry-dish re-sults, (0 per cent one side, 50 per cent RH on the other) and wet-dish results (50 per cent RH one side, 100 Per cent RH on the other) are shown for a material such as wood in Fig. 5. Note that the values 1rt and F2 obtained by substituting

the conditions of the respective dish tests

Curve of Spot Permeability I

Dry Cup Limits

--t/

0 50 100

R E L A T I V E H U M I D I T Y , % Frc. S-Relationship between Dry- and Wet-Cup Tests and Spot Permeability for a Material such as Wood.

in Eq 4 are average values applying over the approriate ranges of RH of the two tests. Since these tests are always carried out at constant temperatltre there is a direct, Iinear relationship between vapor pressure and RH.

Morsrunn Mrcn.qrrox Cnnnacrnmsrrcs

The comparison of dry-dish and wet-dish values for a range of materials sug-gests three categories: (1) relatively im-pervious materials which do not show a marked functional relationship between

z

-F >< > o , 1 2 - z - <

; =

< x = 4 ; e d P l d =

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10

trilorsrune rN M.q.rnnr.qrs rN RH and permeability (dry-dish and wet-dish values the same or nearly so), (2) materials of Iow to medium permeability which show substantial differences be-tween drv-dish and wet-dish values, often in the ratio of 1:2 or higher, and (3)

ma-terials of relativel-r.- high permeabilitv

which show relativell' smail increases in

rvet-dish over dr1,--dish values.

Manv plastic films fall in the first

cate-gor_r'. It seems reasonable to suppose that

thev provide a kind of sieve of molecular proportions through which the water molecules must find their way. Barrer (t7) has described a mechanism of ac-tivated diffusion which is related to the tctivation energv of the water molecules and can be identilied b-r' the temperzrture effect on

permeabilitr-p : permeabilitr-pnc httRT. (5)

There are trvo possible wet-dish tests.

One presents onl_r' water vapor art

near-saturation to the membrane surface, since

there is an air gap between the liquid

rvrLter in the bottom of the cup and the

test membrane above. In the other form,

the clish is inverted so thiLt liquid water comes in direct contact with the

high-humiclit_v side of the sample. For manl'

materials, there is a marked dilference in

the results obtained bv these two meth-ods, the liquid contact producing higher

permeabilities. N{an1- plastic films,

how-ever; show little increase when tested in

t h e l i q u i d - c o n t a c t c o n d i l i o n .

Included in the third categorr- will be those materials, such as textiles, porous papers, and solid materials, having relativelv high porositt'and highlv con-nected pores in which difiusion is pre-dominantl.,' through air, differing from thut through still rLir primarill' to the

extent that the average cross section of

t h e a i r p a t h i s r e d u c e d . I n r v o r k i n g w i t h textiles, Turl and Kenncdr- (t81 irssume thtt the simple diffusion theorl- applies and use a method of test which sives a

RBllrron ro FrRE TESrs

measure of permeability in terms of an equivalent thickness of still air. fn such materials in practice air flow carrying water vapor can also occur as an added mechanism. In addition, convection due to density differences whether due to temperature or to differences in water vapor content'can occur. An illustration: diffusion upward through air can be markedly different from that in a down-rvard direction.

Materials in the second category are those which generally have the capacity to sorb water and are of such a nature that this sorbed water enters into the

migration process substantially. There is

ample reason to suppose that the

migra-tion process is now one of a complex series-parallel flow by vapor diffusion in pores, liquid flow in small capillaries which are filled at the particular RH existing, and film flow on other surfaces of greater curvature. The gradient in vapor pressure producing flow leads a so to a gradient in RH and thus in the sorbed werter, since sorption is primarily related to l{H.

Flow under these conditions may in-volve evaporation and condensation in capillaries or pores. Some thought will show that it can then no longer be strictll,-isothermal even rvhen equal tem-peratures are maintained on bounding

faces, since evaporation and condensation

even on a microscale must involve

en-ergv exchanges as well; although it must

be questioned whether these will alwavs

be represented exactll'b1' the latent heat

of evaporation. There is no reason with such a svstem to expect the simple diffu-sion concept to apph', and indeed it does not, irs evidenced b-r' the functional nzrture of the apparent permeabilit-v co-eflrcient illustrated in a general wa,r' b-1' I " i g . 5 .

It must not be supposed that all

ma-terials fall cleanly into one of the three

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SnnBra Rnn HurcnBoN oN Morsrunr Equrr,rnnruu

1 1

many possible combinations, depending on the affinity of the surfaces presented for sorption of water, the pore sizes, and the pore-size distributions, as already discussed. The essential geometry of these systems can seldom be measured directly but is characterized in part by their sorption isotherms as mentioned, and by their moisture transmission prop-erties.

The shape of the permeability curve of Fig. 5 for a particular material must in-evitably be strongly related to the nature of its pore structure and surface energy properties. Such curves can be obtained from a series of dish tests carried out at various ranges of RH, each permeance or permeability value obtained being the iiverage value over the particular range for which it was obtained (ts).

Unfortunately iew such curves are available since thel' are time consuming to obtain, even wften restricted to one temperature. Further work can produce a series of such curves for diflerent tem-peratures, indicating further the effects of temperature, but these are still not applicable except on a crude approxima-tion basis to the general case, in which both vapor pressure and temperature gradients are imposed.

CoMsrNBr DrtlusroN eul Caprrr.cnv Frow

Some workers, notabh' Krischer, rec-ognized as early as 1940 the essential nature of the moisture migration mecha-nisms outlined. An extensive bibliog-raphy covering European work is con-tained in a more recent paper by Kris-cher et al (20). KrisKris-cher proposes an equation of the form G : Gr * Gr in which Gx represents the contribution of capillary movement and Gp, vapor diffu-sion. Johansson (21) proposed a similar equation which for present purposes mav be expressed

d P , d , t z \

w : - p

d x - l t 7 * . . . t u 1

The second part, added to that given as Eq 3, shows a contributory mechanism dependent upon a concentration gradi-ent, or moisture content gradigradi-ent, dcf dtc, and another coefficient p,' .It may now be supposed that the permeability curve of

0 0 5 l 0 1 5 2 0

D I S ] A N C E F R O M H O T S I D E , I N Frc. 6-Comparison of Predicted and Meas-ured Moisture f)istributions in Moist Sawdust Subjected to a'femperature Gradient.

Fig. 5 represents a base portion having the characteristics of diffusion, and that the increase with increasing humidity mav be attributed to moisture content. Under a nominal isothermal flow condi-tion, both vapor pressure and moisture content gradients rvill be negative in the direction of flow, so that, according to Eq 6, both contribute to the moisture migration, accounting for the increase in permeabilitl' at higher RH.

Some interesting experimental

evi-s 2 0 z E l 0 1 0 . 5 % M . C . 7 8 % M . C 5 . 0 % M . c

(13)

l 2

Morsrunp rn Marrnrals rN RBleuoN To Frnn Tpsrs 100 9 0 0 0 0.5 I.0 I.5 2.0 D I S T . F R O M H O T S I D E . I N . ( b )

Frc. 7-Final Conditions Throushout a Closed Cell Containing Moist Sawdust Subjected to a Temperature Gradient.

dence is provided by the work of Paxton and Hutcheon (22). The material used was moist sawdust, subjected to a tempera-ture gradient in a closed system so that the net flow across each transverse plane was zero. It was found that the steady-state distributions of moisture could be predicted from the equilibrium

moisture isotherms for wood, on the as-sumption of a constant vapor pressure throughout, so long as the amount of moisture present was not greatly in ex-cess of that required to produce satura-tion at the cold face (Fig. 6). When the moisture content r\,-as markedly in-creased, however, the excess moisture did not remain at the cold face, but at all points produced moisture contents higher than those consistent with a constant vapor pressure equivalent to saturation at the cold face (Fig. 7). A curve of actual vapor pressure was then drawn for the values of moisture content actually measured for the four sampling zones (Fig. 7b using equilibrium moisture iso-therm data as before) and a vapor pres-sure gradient was shown to cxist.

Further consideration of an1' such closed system forces one to the conclu-sion that no net flow takes place. If the equation combines two mechanisms (Eq 6) the contribution of one part must ex-actly oppose the other at all points along the flow path. Then, if there is a moisture content gradient which can produce flow there must also be an opposing vapor pressure gradient.

At this stage it can be recognized with-out further argument, that, for a given imposed vapor pressure gradient, the temperature gradient may be varied al-most independently, giving rise to cor-responding variations in RH and thus in equilibrium moisture content at vrrious points along a flow path. There is thus every reason to believe that a whole stream of values for the permeabilitl' coefficient of Eq 3 may' be found, depend-ing on the particular combinations of temperature gradients with an1' given vapor gradient. If this is so, one must accept some such form of flow equation as Eq 6, with its attendant diflrculties in relating dc/dlc to dp/tu and RH. Thus, both heat flow and moisture flow become involved. 30 Bg F z. 2 2 0 . O U E 1 ? = L ) = r u ci

=

;

- I.5 u l 0 d ' ' -G u o q n d - " n U E 6 u k U c 7 n = Temperatu re Predicted Moisture for ll,6 % Average V. P. at Saturation Cold Side V. P.

(14)

SBnBoe aNp HurcnBoN oN MorsrrrnB Equrr-rnnruu

- i,{oisture Contenl Initially

t r t l

---- i,loisture Content by Final Sampling 2 t l I I I | ' 5 1 | I I

\

3 O

\V

\

-

t 4 t l

Nt-)

1 J

"\'>

<*

1 3

l?0 - ItO 3 1 4 I I3o ; 1 6 o * IIo

Frc. 8-Variation in Heat Flow Temperature on One Face.

n 4 t 5 0 f i ? 0 $ 9 0 I 0 0 1 1 0 T I I $ T F R O M S T A R I O f T T 5 T . H R .

with Time in Moist Sawdust Subjected to a Sudden Change in

z {'0 40

-^ 0 . 3 0

;

\

5 0 2 0 0 1 0 2 0 3 0 I N I T I A L [ \ O I S T U R E C O N T E N T , %

Irrc. 9-Variation in Measured Conductivity Under Steady-State Conditions for Various Mois-ture Contents in Moist Sarvdust.

1 1 0

CoMsrNBo Hrer erqn MorsrunB Frow The difficultv involved in the lack of

an1' adequate mathematical expression to

describe moisture migration is far more serious than any of the problems

men-tioned. Not only is there a serious limit on the prediction of moisture migration, but the corresponding capability to pre-dict heat flow in moist materials is simi-Iarly restricted. The two flow mecha-nisms of heat and moisture are so

Dry Densities 8.7 lb. icu ft Except as Noted

(15)

14

Morsrunn rN Mernnrar,s rN Rrr,auoN To Frnn Tpsrs

thoroughly interrelated, one must be considered with the other; it is always appropriate to think of them together as combined heat and moisture flow.

It has long been recognized that the effect of moisture under a temperature gradient is generally to increase the rate of heat flow compared to that in dry ma-terial under the same temperature

gradient, It is unwise to assume, however,

that new conductivities corresponding to various moisture contents can be as-signed for use in conduction theory, ex-cept in the case of a completely saturated material, since the added energy transfer may be largely associated with vapor flow rather than with a particular level of moisture content. An example of this may be drawn from work previously described Qz),as inFigs. 8 and 9. Figure 8 shows the rate of heat flow in moist sawdust at various times after an abrupt change in temperature from a condition of uniform moisture and temperature at 60 deg throughout, to 100 F on one face. These flow rates for the various moisture

con-tents are expressed as percentages of the

final steady-state rate. The final rates are

shown in Fig. 9 where we see that once moisture redistribution took place, the resulting thermal conductivity was not affected until the average moisture con-tent was increased about 7| per cent. Beyond that point an increase of about 1 per cent for each per cent increase in moisture content (dry basis) took place. These results are interesting in compari-son with those of Cammerer 1zs;, who many years ago proposed two sets of wet conductivities, one for organic and one for inorganic materials. For the former he proposed a value of 1| per cent for 1 per cent increase in moisture on a dry weight basis and for the latter, a series of values based on moisture content by volume. That is, 1 per cent by volume : 0.625 lb/ft3. as follows:

Moisture Content, To Increase in Conductivity, %

Cammerer's values were developed largely from the experimental work of others. These, or similar values, have been widely used in Europe for want of a more rational method of calculating heat losses through damp building construc-tions. Clearly, they relate to some

ar-bitrarily selected moisture gradient

con-ditions and cannot rationally account for other gradient conditions which might exist.

MorsrrrnB MrcnntroN rw Vanrous Frnr,ns

This discussion has referred to work selected to illustrate the nature of the mechanisms involved. Workers in a number of fields have been concerned with moisture migration, and we will review briefly.

The work of soil scientists concerned with the moisture available to growing crops has been very extensive and out-standing. Being mainly concerned with relatively high levels of moisture content, they have generally worked with the suction concept and have used the nega-tive hydraulic head as the measure of moisture potential rather than vapor pressure. This has several advantages, one being that difierences in potential head due to elevation can be taken into

account readily. The corresponding

per-meability coemcients differ from those of the simple vapor diffusion equation by the relationship between RH (or vapor pressure at constant temperature) and negative hydraulic head, or suction. Temperature gradients were not usually accounted for in earlier work.

Discus-I 2 r 0 20 3 2 48 / o r 0 8 I44

(16)

SBnBpe aNP HurcnooN or.. sions can be found in any good text on

soil physics. Croney et al (24) used similar

approaches in predicting the migration of

moisture in soils under roads. Philip (25)' concerned with agricultural applications, has done extensive work on moisture migration in soils and has taken up the combined heat and moisture flow prob-Iem. Taylor (26) has also been concerned with the general case.

Chemical engineers concerned with

in-dustrial drying processes have been

in-volved with moisture migration, and another paper in this book reviews de-velooments in this field.

In buildings work, there has been great interest, particularly in Europe, in the effects of moisture upon heat transmis-sion through masonry building construc-tions. The work of Krischer, Cammerer, and others has already been referred to. In North American building, the interest in theories of moisture migration has de-veloped very little beyond the use of membranes to control vapor diffusion in

structures (16). Some work has been

car-RBFBnBNcnS

S. Brunauer, Adsorption oJ Gases and Vapours, Princeton University Press, Princeton, N. J., 1943.

R. K. Schofield, "The pF of Water in the SoiI," Tronsaclions,'[hird' International Congress of Soil Science, Vol. 2, 1935, pp.

37-48.

(3) E. Penner,''suction and its Use as a Meas-ure of MoistMeas-ure Contents and Potentials in Porous Materials," Proceedings, Interna-tional Symposium on Humiclity and Mois-ture (in press)'

(4) W. W. Barkas, "The Swelling of Wood under Stress-A Discussion of Its Hygro-scopic, Elastic, and Plastic Properties," Her Majesty's Stationery Office, Depart-ment of Scientific and Industrial Re-search-Forest Products Research, Lon-don. 1949.

CoNcr-usroN

The fi.re scientist is hampered' as are others concerned with problems of dry-ing, prediction of moisture transfer, and heat transfer in moist materials, by the present limitations in knowledge of com-bined heat and moisture flow. He has drying problems in the conditioning of his specimens. He is presented, under fire exposure conditions, with high tem-perature, high gradient, highly transient situations inevitably involving both heat and moisture, which he cannoL ignore. He can onlv hope that at the exaggerated conditions involved in fire exposures' some approximations may be possible which will allow him to predict-with

acceptable accuracy for limited purposes

-the moisture effects rvith which he is concerned.

Morsrutn Equrr-rnnruu 15

ried out on the ef{ect of moisture on heat

transmission, but no generally acceptable

basis has been established for the

estima-tion of moisture effects.

(5) T. C. Porvers and T. L. Brownyard, "studies of the Physical Properties of Hardened Portland Cement Paste," Bulle-tin 22, Portland Cement Assn., Chicago, Ill., March, 1948.

(6) H. Van Olphen, An Inlrod.uct'ion to Cloy Coll'oi'd C hemistry, fnterscience Publishers, Inc., New York, N. Y.-London, 1963. (7) D. Croney, J. D. Coleman, and P. M.

Bridge, "The Suction of Moisture Held in Soil and other Porous Materials," Road Research Technical' Paper 24, Department of Scientific and Industrial Research, Road Research Laboratory, t952.

(8) R. F. Feldman and P. J' Sereda, "Moisture Content, Its Significance and Interaction in a Porous Body," Proceeilings, Interna-tional Symposium on HumiditY and Moisture (in press).

(9) C. H. Amberg and R. Mclntosh, "A Study of Adsorption Hysteresis by Means of

( t )

(17)

t6

nlorsrunr rN trI.qrErrers rw

Length Changes of a Rod of Porous Glass." Canad.ian Journol of Clnmistry, Vol. 30, 1952, p. t0t2.

(10) D. H. Bangham and F. A. B. Maggs, ,,The Strength and Elastic Constants of Coals in Relation to their Ultra-Fine Structure.,, Proceed.ings, Conference on the Ultrafine Structure of Coals and Cokes, British Coal Utilization Research Assn., 19rt4, p. 118. (lf) G. Pickett, "Shrinkage Stresses in

Con-crete," Proceedings, American Concrete Inst., Vol. 42,1946, pp. 165-204;361-398. (12) S. L. Myers, "Thermal Expansion

Charac-teristics of Hardened Cement Paste and of Concrete," Proceedings, Highway Research Board, Vol. 30, 1950, pp. 193-203. f13) S. L. Myers, "How Temperatures and

Moisture Changes May Affect the Dura-bility of Concrete," Roch Producls, Vol. 54, 1 9 . 5 1 , p p . 1 5 3 - 1 5 7 ; 178.

(14) D. Dollimore and S. J. Gregg, "The Strength of Brittle Solids," Research, Yol. 1 1 , 1 9 5 8 , p p . 180-184.

(15) F. A. Joy and A. G. Wilson, "Standardiza-tion of the Dish Method for Measuring Water Vapor Transmission," Proceedings, International Symposium on Humidity and Moisture (in press).

(16) Guide and Data Book, American Society of Heating, Refrigeration and Air-Condition-ing Engineers, Vol. 1, Chap. 6, "Fundamen-tals and Equipment," New York, N. Y., 1963.

(17) R. M. Barrer, Difusion i.n and through Salfds, Cambridge, The University Press, L o n d o n , 1 9 5 1 .

(18) L. H. Turl and J. E. Kennedy, "Method for the Measurement of the Resistance to Water Vapor Diffusion of Clothing Mate-rials," Proceed.izgs, International Sympo-sium on Humidity and Moisture (in press). (19) S. C. Chang and N. B. Hutcheon,

"Depend-ence of Water Vapor Permeability on Tem-perature and Humidity," Transactions, American Society of Heating and Air-Conditioning Engineers, Yol. 62, 1956, pp.

437-450.

Rprerrox ro FrRE TESTS

(20) O. Krischer, W. Wissman, and W. Kast, "l;euchtigkeitseinrvirkungen auf Baustoffe aus der Umgebenden Luft," Gesundlrcits-Ingenieur, Vol. 79, No.5, 1958, pp. 129-148 (available in translation as Library Com-munication 855, Building Research Sta-tion, Garston, Department of Scientific and Industrial Research, London).

(21) C. H. Johansson, "Fuktgenomgang och Fuktf6rdelning; Byggnads - Material,', (Moisture Transmission and Moisture Distribution in Building Materials), ftd. Vtirme (Yentilations) Sanitetskek, Yol. 19, 1948, p. 67 (available as National Research Council Technical Translation 189). (22) J. A. Paxton and N. B. Hutcheon,

,,Mois-ture Migration in a Closed Guarded Hot Plate," Tronsactions, American Society of Heating and Ventilating Engineers, Vol. 58, 1952, pp. 301-320.

(23) J. S. Cammerer, "Der Einfluss der Feuch-tigkeit auf den Wiirmeschutz von Bau-und Diimmstoffen nach dem internationa-len Schrifttum," (The Efiect of Moisture on Heat Transmission through Building and Insulating Materials), Wairm,e.-u. K a l t t c c h , V o l . 4 1 , N o . 9 , 1 9 3 9 , p p . 126-135 (available as National Research Council Technical Translation 317).

(24) D. Croney, J. D. Coleman, and P. M. Black, "Movement and Distribution of Water in Soil in Relation to Highrvay De-sign and Performance," Special Report 40, High*'ay Research Board, 1958, pp. 226-2 5 226-2 .

(25) J. R. Philip and f). A. DeVries, "Moisture Movement in Porous Materials Under Temperature Gradients," Transaclions, American Geophysical Union, Vol. 38,

1957, pp. 222-232.

(26) S. A. Taylor and L. Cavazza, "The Move-ment of Soil Moisture in Response to Tem-perature Gradients," Proceedings, Soil Science Society of America, Vol. 18, 1954,

(18)

DISCUSSION

M. S. Arn.q,rusr AND C. C.

CenrsoNr-Perhaps concrete ranks with the most

complex of building materials because its

behavior regarding moisture migration is affected b1' so many variables. As is well known, the water-cement ratio and the duration of moist curing affect the permeabilitv of the hardened paste.

Aggregate type and aggregate pore

struc-ture also have important influences on the retention of moisture in, and rate of moisture movement through, sections. We have found that in natural dr,ving for the fire test (drf ing at normal tem-peratures and humidities) of concretes containing expanded shale aggregates, the required drf ing time ma1' be trvice that for concretes containing nirtural

sand and gravel aggregates, even though

the cement content and initial moist cur-ing are identical. On the other hand, some

lightweight aggregate types such as those

produced by a sintering or quenching

process may produce concretes that will

lose water more rapidly than some nor-mal weight congretes by virtue of the coarser and interconnected pore

struc-ture of the aggregate particles.

Perhaps the most interesting fact of regarding thd movement of moisture through concrete is that it moves

pri-marilv in a condensed state rather than

in the vapor phase. Under such condi-' tions the driving force that moves the moisture is not proportional to the vapor Dressure differential between the

at-rSerrior research engineer and manager, reslre< tivell-, l'ire Ilesealcli Laboratorl', Il,e-search and Development Laboratories, Portland C e m e n t A s s n . , S k o k i e , I l l .

mosphere and the concrete, but to the logarithm of the ratio of these pressures. Thus, for concrete at a given equilibrium vapor pressure, a pressure of many atmospheres is required to produce a given moving force when the water mi-grates in the adsorbed or condensed state. Large driving forces are obviously not generated under normal drying con-ditions so the migration of moisture in mature concrete is therefore often a slow process.

We agree with the authors that RH does not uniquelv define the moisture content of concrete. RH is useful in evaluating the heat transmission prop-erties of concrete which has been nat-urallv conditioned for the lire test.

Hor,vever, it has, as rve have found, some

serious clrawbacks as an indicatclr of fire

endurance when dr,r'ing is accelerated b1'

heated air.

P. J. SennoA AND N. B. Hurcnoox (authors)-We agree that migration of moisture in concrete is a slow process and in this regard we will amplify the above remarks. When a vapor pressure gradient exists it will result in vapor dif-fusion as well as flow of moisture in the

condensed state. For the vapor diffusion

process the rate can be expressed as the

product of the coefficient p and the vapor pressure difference; the coefficient usually being a function of the moisture and temperature conditions as well as of the material. Because the capillaries in concrete are very small much of the flow of moisture can occur in the

con-densed state and may be represented by

the product of an appropriate coefficient 1 i

(19)

18 Morsrunn rr Merpntnts tN and the suction gradient. The suction gradient is the gradient in the negative head, which can be very large for small gradients of vapor pressure; the potential difference between two sections of con-crete, one at equilibrium with 50 per cent RH and another at equilibrium with 99.99 per cent RH will be 10a cm of water. The rate of flow of water re-sulting from such a high potential differ-ence, however, is relatively small because the corresponding permeability coeffici-ent is small.

D. HeNsnN2-Equation 3 is labeled "a form of Fick's law." This is not ab-solutely true. While Fick's Iaw of

diffu-2 Assistant professor of chemical engineering, Rensselaer Polytechnic Inst., Troy, N. Y.

Rpr.nrroN To FrRE Tosrs

sion, under special conditions, may be put in the form of Eq 3, neither these conditions, nor the law itself, applies to the present situation of diffusion in a porous medium. However, Eq 3 is com-monly used for describing diffusion in porous media, and I have no objection to its application in this case..

Mn. SBnnne aNo Mn. HurcnBoN-We do not wish to dispute the point made by Professor Hansen. In referring to a form of Fick's law we were following the lead of J. D. Babbitt, who did much to establish the diffusion approach to the migration of moisture through build-ing materials.s

3 "The Difiusion of Water Vapour Through Various Building Materials," C anad'ian J ournal ol Eesearch, VoI. 17, Section A, 1939, pp. 15-32.

(20)

T h i e p u b l i c a t i o n i e b e i n g d i e t r i b u t e d b y t h e D i v i e i o n o f B u i l d i n g R e e e a r c h o f t h e N a t i o n a l R e e e a r c h C o u n c i l . I t e h o u l d n o t b e r e p r o d u c e d i n w h o l e o r i n p a r t , w i t h o u t p e r r n i e -a i o n o f t h e o r i g i n -a l p u b l i s h e r . T h e D i v i e i o n w o u l d b e g l a d t o b e o { a e i i e t a n c e i n o b t a i n i n g s u c h p e r r n i e e i o n .

Publicatione oI the DiviEion oI Building Reaearch rnay

b e o b t a i n e d b y m a i l i n g t h e a p p r o p r i a t e r e r n i t t a n c e ' ( a Bank, E x p r e e a , o r P o s t O f f i c e M o n e y O r d e r o r a c h e q u e r n a d e p a y -a b l e -a t p -a r i n O t t -a w -a , t o t h e R e c e i v e r G e n e r a l o f C a n a d a , c r e d i t N a t i o n a l R e s e a r c h C o u n c i l ) t o t h e N a t i o n a l R e a e a r c h C o u n c i l , O t t a w a . S t a r n p e a r e n o t a c c e p t a b l e . A c o u p o n e y s t e m h a e b e e n i n t r o d u c e d t o r n a k e Pay-r n e n t a f o Pay-r p u b l i c a t i o n s Pay-r e l a t i v e l y e i Pay-r n p l e . C c u p o n e a r e a v a i l -a b l e i n d e n o r n i n -a t i o n s o f 5 , 2 5 a n d 5 0 c e n t e , a n d m a y b e o b -t a i n e d b y m a k i n g a r e r n i t t a n c e a a i n d i c a t e d a b o v e . T h e e e c o u p o n o r n a y b e u s e d f o r t h e p u r c h a s e o f a l l N a t i o n a l R e e e a r c h G o u n c i l p u b l i c a t i o n e . A l i e t o f a l l p u b l i c a t i o n e o f t h e D i v i a i o n o f B u i l d i n g R e e e a r c h i e a v a i l a b l e a n d r n a y b e o b

-tained from the Publicationa Section, Divieion of

B u i l d i n g R e a e a r c h , N a t i o n a l R e e e a r c h G o u n c i l .

Figure

Fig.  5 represents a base portion having the characteristics of diffusion, and that the  increase with  increasing humidity mav  be attributed  to  moisture content.

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