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HAL Id: jpa-00236682

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Submitted on 1 Jan 1962

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The concept of ideal pre-precipitation in supersaturated solid solutions

T. Federighi

To cite this version:

T. Federighi. The concept of ideal pre-precipitation in supersaturated solid solutions. J. Phys. Ra- dium, 1962, 23 (10), pp.795-806. �10.1051/jphysrad:019620023010079500�. �jpa-00236682�

(2)

THE CONCEPT OF IDEAL PRE-PRECIPITATION IN SUPERSATURATED SOLID SOLUTIONS

By

T.

FEDERIGHI,

Istituto Sperimentale dei Metalli Leggeri, Novara, Italy.

Résumé. 2014 Un ensemble de résultats expérimentaux récents obtenus par des mesures de résis- tivité sur le processus de formation des zones G.-P. dans des alliages riche en aluminium (phéno-

mène de pré-précipitation), suggèrent l’opportunité dans une solution solide sursaturée, qui par

ses caractéristiques spéciales peut être appelée « pré-précipitation idéale ».

La pré-précipitation idéale est un processus durant lequel, tandis que la taille des zones croît, leur nombre et leur concentration interne varient continuement de telle sorte que l’on ait un minimum relatif de l’énergie libre du système.

Dans ce papier, après une définition de la pré-précipitation idéale, l’importance du modèle, ses conséquences et les conditions d’observation pratique sont discutées.

La notion de pré-précipitation idéale apparaît comme une base très utile pour interpréter la précipitation dans les alliages réels ; quelques résultats récents montrent que par exemple

dans les alliages Al-Zn 10 %, le processus de pré-précipitation semble suivre le schéma idéal Abstract. 2014 A set of recent experimental results obtained by resistivity measurements on

the process of formation of G.-P. zones in Al-rich alloys (pre-precipitation phenomenon), suggests

the opportunity of defining a particular transformation in a supersaturated solid solution, which

for its special characteristics can be called " ideal pre-precipitation ".

Ideal pre-precipitation is a process during which, as zones grow in size, their number and their internal concentration is changing continuously in such a way to give a partial minimum in the

free energy of the system.

In the present work, after a definition of ideal pre-precipitation, the importance of the model, its consequencies and the conditions for practical observation of ideal pre-precipitation are discussed.

The concept of ideal pre-precipitation appears to be a very useful basis for the interpretation

of pre-precipitation in real alloys ; some recent results show, for example, that in Al-10 % Zn alloy the pre-precipitation process seems to follow the ideal pattern.

1. Introduction. - The first process of decom-

position occuring

at about room temperature in

most Al-rich

supersaturated

solid solutions is

given by

the

clustering

of solute atoms in rather small

regions,

which, are coherent with the

parent

solid

solution

[1].

These

regions,

whose

shape

is

depen- ding

on the nature of the

alloy,

are

usually

called

"

zones " or,

extending

the name first

given

to

thosé discovered in Al-Cu

alloys, "

Guinier-Preston zones "

(G.-P. zones).

The existence of zones when

they

have grown

enough

can be detected

by X-ray analysis,

but many other

physical

and mechanical parameters can be

employed

to

investigate

their

properties [2, 3].

It is well known for istance that

resistivity usually increases,

reaches a maximum

and then

continuously

decreases

during

the iso-

thermal

aging

in most Al-rich

alloys.

It may be usefull to stress that the

clustering

process is often called

pre-precipitation [1, 4] ;

the

reason of this term is that the process of formation of zones is not a true

precipitation

process in the usual

metallographic

and

crystallographic meaning.

Although

from the

thermodynamic point

of view

there is no doubt that G.-P. zones are a new

preci- pitating phase,

it is

proposed

here to conserve the

word

pre-precipitation

to

distinguish

the

clustering phenomenon (for

which the usual concept’ of

nucleation is not fundamental

(see

e.g. ref.

[5])),

from normal

precipitation

processes where the for- mation of a new

phase

with différent

crystallo- graphic

structure is

occuring.

The

starting point

of this paper is

given by

a set

of recent

experimental

results obtained

during

resistometric

investigations

on the

pre-precipi-

tation process

expecially

in the Al-Zn 10

% alloy [6],

but also in many other Al-rich

alloys

FIG. 1. - Maximum ’increase in resistivity for the

Al-10 % Zn alloy versus aging temperature [6].

Article published online by EDP Sciences and available at http://dx.doi.org/10.1051/jphysrad:019620023010079500

(3)

(see e.g. ref.

[7]

and other not yet

published results).

A first fundamental and

general

observation deri- ved from these researches is

that,

at least as

judged by resistivity variations,

the

pre-precipitation

pro-

cess is

strongly dependent

on the

aging

tempe-

rature. An

important example

is

given

in

figure

1,

where the maximum increase in

resistivity

obser-

ved

during

isothermal

aging

of the Al-10

%

Zn

alloy

is

plotted

versus the

aging

temperature ; the

analytical law

which was found to

interpolate

the

experimental points

is also

given.

Another

impor-

tant

phenomenon

which has been

expecially

obser-

ved in the Al-10

%

Zn

alloy (but

which can be

observed in a less evident way also in other Al-rich

alloys)

is related to a

change

in the

aging

tempe-

rature : if

during

isothermal

aging,

temperature is

suddenly

increased or decreased

just

when resis-

tivity

has reached its maximum

value,

one obser-

ves a

sharp

decrease or,

respectively,

an increase

in

resistivity

as if the

specimen

would attempt te re-establish the values in

resistivity

which one

would have observed

by aging directly

at the last temperature. An

example

of this

phenomenon

for

the Al-10

%

Zn

alloy,

is shown in

figure

2.

FIG. 2. - Isothermal and di-isothermal aging at 0 and

400C for the AI-10 % Zn alloy quenched from 300°C [6].

In the

previous quoted

paper the above

experi-

mental results were

tentatively interpreted by

sup-

posing

that the .number of zones which forms per unit volume is

depending only

on

aging

temperature

(with

the law

given

in

fig. 1)

as if it were a sort of

thermodynamic

property.

By

such

hypothesis

it

is obvious that if the

aging

température is

changed,

also the number of zones has

correspondingly

to

change

in such a way to restore the correct

equi-

librium

number,

in agreement with the results in

figure

2.

Since the

proposed interpretation

had at that

moment no theoretical

foundation,

it

appeared

necessary to try to

develop

a model for the pre-

precipitation

process, which could account for the observed

experimental

results.

The aim of this paper is

just

to

analyze

the pre-

precipitation

process from a

quite general point

of

view,

and hence to define and to discuss the con-

cept of a very

simple transformation,

called " ideal

pre-precipitation ",

which can furnish a very useful tool in

interpreting experimental

results. Of course, many

single points quoted

in the

following

are far to be new ; it is

reputed

however that the

point

of view

adopted

here in

considering

the

whole

pre-precipitation

process is

différent, although

in some

aspect symilar,

from that assumed in other theories on the

subject [8, 9].

As a

matter of

fact,

no

employment

has been’ made

a

priori

of the well-known

concepts

of "

spinodal "

line and of "

instability "

of a

supersatured

solid

solution

against

small concentration fluctuations (see e.g. ref.

[2]).

Due to the

complexity

of the

subject

this paper has

been

limited to introduce

only

the

basic

ideas related to the ideal process and to advance some

intuitive considerations

concerning

a

simple

model

of solid solution.

Quantitative analysis

of the

theory

in

particular significant

cases has been out-

lined for future works.

2. The state variables. - Let us consider a

binary alloy

and let be N = Na + Nb the total number of atoms of the two kinds A

(solvent)

and

B

(solute)

for unit volume and xo =

Nb JN

the con-

centration of the

alloy.

Concerning

solute atoms, one has of course to

distinguish

between two different situations since

they

can be found inside zones or as free atoms in the matrix. To describe

satisfactorily

the state of system let us then introduce the

following symbols :

z : number of zones per unit

volume ;

xs : residual solute concentration in the matrix

(outside

zones) ;

x., solute concentration inside zones ;

m : total number of atoms

(of

kind A and

B)

inside

a zone.

Since we are interested to

give

the " state " of the system

(in

a

thermodynamic

sense)

by only

a

few

variables,

it is necessary to make some

simpli-

fications.

At this purpose it appears useful to define for the

following

a very

simple

model which can be

called the " basic model ". In a basic model it is

supposed

that at a

given

time both the size m of

zones and their internal concentration x. are the

same for all zones and that both the residual matrix concentration outside zones Xe. and the internal zone concentration xz are

homogeneous ;

furthermore it is

supposed

that the

shape

and

(4)

internal structure of zones are

strictly

determined

by

the

knowledge

of m and xz ; the parameter m

can then be assumed as a

satisfactory

measure of

the size of zones, without

being

necessary to spe-

cify

their exact

shape.

By

the above

assumptions

it is clear that the

knowledge

of m, z and x.

(besides

temperature

T )

is

quite

sufficient to

give

the state of the system ; the residual concentration in the matrix is

easily

cal-

culated

by

the

equation :

which can be considered as an

equation

of state of

the system.

It is very useful for the

following

to introduce

other

important

variables. Let

be the maximum number of zones which is

possible

to form

by collecting

all solute atoms into zones, when their size is m ; then the ratio :

will be

conventionally

called the " zone-fraction ".

It is easy to

verify that q

is also the ratio between solute atoms inside zones and total solute atoms.

Finally

another useful variable is

given by :

which can be called the "

precipitate

fraction ".

Since m, Xzi z, Xs, zM, q and p are seven variables related

by

four

equations,

the

knowledge

of any three. of them is sufficient for the

knowledge

of the system. Two additional sets of variables which will be sometimes

employed

in the

following

are

given by m,

xz, q and

by

m, xz, p.

Let us now state the range of the most

important

variables. Due to its

definition, q

is

ranging

from

zero to

unity (the

smallest not-null values is

given by q

=

mxzlxo N) ; concerning

the size m of zones,

we can

conventionally

consider also small clusters

(m =

2, 3,

4

...)

as zones ; the

highest

value of m

is

given by

mM =

Nb/xz. Regarding

the number z

of zones,

obviously

it is

ranging

between zero to ZM, where zm,

given by (2),

can reach very

large

values

when m is small.

Finally,

x. can assume values smaller than

unity

When zones are

large enough ;

of course, when zones are formed

by only

a few

atoms x. will be assumed

equal

to

unity.

1

3. The

pre-precipitation

process. - Since in the

case of a basic model it is

possible

to

give

the

state of the system

by only

a few

variables,

for

example T,

m, z and xz, it must be

possible

to

exp; ess

thennodynamic

functions

only by

means

of

the.n ;

in

particular

one is interested in the free energy AF = AU - TAS :

where

Af_is

the

free-energy

variation per atom with

reference

to the

homogeneous

solid solution

without zones (z =

0)

and at the same tempe-

rature T.

Now one has " a

priori "

two différent expec- tations about this function. It may be that,

whichever are the values of m, z and xz, the value of the

free-energy

is

higher

than that one compe-

ting

to the

homogeneus

solid solution

(z

=

0) ;

in

this case the

homogeneus

solid solution is the stable state of the system and there it will be no

tendency

to a

clustering

process.

On the contrary, if the formation of zones pro- duces a decrease in the

free-energy,

as one should expect in the case of a

supersatured

solid solutions,

there will be a

tendency

to a

clustering

process. In this case the

knowledge

of the above function

(5)

will allows us to calculate for any temperature

T,

the

thermodynamic equilibrium

values

m+,

z+

and xZ (and

in the same time

q+

and

p+), namely

the values for which the

free-energy

of the system obtains its minimum

value A f +.

From a

general standpoint

one should

expect

that the above values should be obtained

by

sol-

ving the equations (*) :

Keeping

in mind the above

considerations,

one

can define the

pre-precipitation

process in our basic model as a transformation of the state, of the

system

during which, starting

from the super- saturated

homogeneus

solid solution (z -

0 ;

m =

1),

the size of zones,

namely

m, is

growing continuously

from the small values of m

competing

to the

homogeneus solid-solution,

to the value m+

competing

to the

thermodynamic equilibrium

state ;

correspondingly,

also z and x,, will

change

in

such a way to reach the final

equilibrium

values z+

and

xz .

Therefore to describe

satisfactorily

the

transformation of the system it is necessary to know in which way the number of zones z and their internal concentration zz are

changing

as m is

growing, namely

it is necessary to

give

the func-

tions :

(*) It may be however that this is not always true since,

due the physical restrictions of the range of variables, the

mathematical minimum in the free

energy

could occur for

values of the variables outside their physical range ; in this

case one can expect that the function Af obtains its physical

minimum value when at least one

independent

variable has reached a value on the boundary of its physical range of variation.

(5)

A

priori

one can select almost

arbitrarily

these

functions,

since

thermodynamic gives only

a con-

dition for their final values :

In other words from

thermodynamic

conditions

only,

infinite "

paths "

are

possible

for

pre-preci-

pitation, starting

from the

supersaturated

and

homogeneus

solid solution and

reaching

the final

equilibrium

conditions.

Among

these infinite

paths

for

pre-precipitation,

in the next section a

particular

one will be selected which for its

peculiar properties

can be called

" ideal

pre-precipitation

".

Before

going

on, it may be useful to stress that in

equations (9)

and

(10),

and in all the

following,

m and not time has been assumed as the funda- mental and

independent

variable of the

process ;

this is due to the fact that the attention is focused

on the

thermodynamic

and not on the kinetic aspects of the

phenomenon.

4. Ideal

pre-precipitation.

- To introduce the concept of ideal

pre-precipitation

let us consider

again

the first two

thermodynamic

conditions

(6)

and

(7),

derived from the

free-energy

function

(5).

These are two

equations

in four

independent variables ;

if we consider T and m as

parametérs,

it is then

possible

to solve the

equations

and to get :

For any constant

temperature

the above equa- tions are

depending only

on m. These

functions,

considered in the range between m = 1 to m =

m+,

define

conventionally, for

any constant temperature,

the ideal

pre-precipitation transformation.

It is easy to understand the

physical meaning

of

ideal

pre-precipitation :

this is a process

during which,

at constant temperature, for any value of m, the number

of

zones z and their internal concen-

tration Xz are such to

partially

minimize the

free-

energy

of

the system.

We will call î and xz the "

pseudo-equilibrium "

values for the number and internal concentration of zones

respectively. In a

similar way it is pos- sible to define

q, p

and

Ai ;

the last one is the

pseudo-equilibrium

or maximum decrease in the

free-energy

of the system when m is constant, and

can be obtained

by putting

into the

expression (5) of Af

the values

of z

and xZ

given by (13)

and

(14).

Of course,

also Ai is depending only

on m and T :

As it will be better understood in the

following,

the

shape of AJ(m)

at constant

temperature

T is

of fundamental

importance

in

establishing

the

behaviour of the process.

It is

possible

to introduce the

concept

of ideal

pre-precipitation

in a way which is not

explicitly dépendent

on

equations (6)

and

(7).

To this pur- pose let us first suppose that the internal concen- tration xZ of zones is contant so that it can be discarded in the discussion. Then for any cons- tant

temperature T

the

free-energy

is a function

only

of m and z. Consider now m = ml as a para- meter and let us

imagine

that an

increasing

number

of zones, all

of

the same size ml are

forming.

Since

we have

supposed

that the

homogeneus

solid solu- tion is

supersaturated,

the formation of an increa-

sing

number of zones will

produce

at the

beginning

a decrease in the

free-energy ;

however if we ima-

gine

that the process of formation of zones is pro-

gressively going

on, till to form the maximum pos- sible- number of zones,

given by (2),

one can expect that the

free-energy

will

finally

increase

again,

since the solute concentration in the matrix will be lowered of the end below that one com-

peting to

the solid solution in

thermodynamic equi-

librium with

particles

of size ml.

FIG. 3. - Expected free energy variation in function of the number z of zones for different sizes of zones (scheme).

The situation is sketched in

figure 3,

curve m1.

In

conclusion,

one can expect that for a

given

size of zones, m = mx, a

pseudo-equilibrium

num-

ber of

zones -Z, exists, producing

a maximum de-

crease

Af,

in the free energy ; for différent values

of z, Ai

is not minimum. One can repeat the above considerations for zones of

higher

size m2 ;

let us suppose that curve m2 is the

corresponding

variation in the

free-energy ;

the

equilibrium

num-

ber of zones is

given

now

by z2,

which

usually

will

differ from

z1. Since,

as it is

supposed

in

figure 3,

the maximum decrease in the

free-energy

for

m2 is larger

than for ml,

following

the ideal process there it will be the

tendency

to the

growth

of zones

from ml to m2 and to a

change of

their number

(6)

from Zl to Î2’

Just the same situation is

occuring

for m3 and m4 ; let us now suppose however that m4 is

coincinding

with the

thermodynamic equilibrium

value

m-1 ;

then for m. > m4, the maximum de-

crease A/g

will be smaller than that observed for m4, and the

growth

of zones will stop when

they

have

reached the size m+ = m4.

If one

imagines

to represent the

surface Ai

versus

variables m and z, it is obvious from the above considerations on

figure

3 that

during

the ideal

process the

index-point

of the system on the sur-

face

given by Ai (m,

z), is

running

on the bottom

of a " wrinkle " and is

continuously decreasing toward A/+

as m is

growing

to m+.

The above situation is not

substantially

différent

if also the variable xZ is

considered ;

of course, for any value of m one has to suppose to

change

pro-

gressively

the value xz and to find out the

pseudo- equilibrium

value xZ which

together

with Z

gives

the lowest value in the

free-energy.

5. Thé free-energy function. - To go further into the

analysis

of

ideal-pre-precipitation

it is

necessary to

give

an

appropriate expression

for the

free-energy which,

on the other

hand,

will be

strictly dependent

on the nature of the system.

It

is

yet

possible

however to advance some gene- ral

considerations,

which can be very useful for

applications

and calculations and

which,

as it will

be shown in the

following section,

allow to get

some

important

and

general

results when

applied

to a

single

case of solid solution.

As it was stressed in the

introduction,

from a

thermodynamic point

of

view,

zones can be consi-

dered as a new

growing phase ;

it is then

possible

to

apply

to

pre-precipitation

many concepts

usually employed

in the

theory

of

precipitation.

Let us

consider to this purpose the

free-energy diagram (see fig. 4)

in function of

composition x

and let

IA(x)

be the

free-energy

per atom of the

parent

solid

solution and

f B(x)

the

free-energy

per atom of the

precipitate (it

is to stress that

f B(x)

is

concerning

the solid solution of A in

B,

which is considered

now as a

solvent,

and B

having

the same

crystal- lographi,

structure as

A).

From the above

diagram

it is

possible

to calcu-

late as it is well

known,

the decrease in the free- energy per atom

0 f 1,

in function of the fraction of

precipitate

p =

mzin,

in the

hypothes

is

that

the

precipitate phase

is all collected and " outside "

the solid solution. In other

words, A/,

is the

"

volume " variation of the

free-energy.

Since

(1- p)

is the fraction of the

original

solid

solution,

whose

composition

xs, for

equations (1)

and

(4)

is

given by

.

one has

simply :

It is necessary stress

again that Õ.¡ 1

is

depending only (apart

from

xz)

on the

product

mz but not

separately

on the number or size of zones.

From the

geometrical interpretation

of the above

formula,

it is well known

that Af 1

is

given by

the segments OP between

fA(xo)

and the

interception

with x = x. of the line between

fA(xs)

and

f B(xZ),

as

it is shown in

figure

4 for several values of x. and

FIG. 4. - Calculation of 0394 f x in function of xg(p) for a

constant composition of zones.

one value of zz. Therefore if

A/f1

were the

only

contribution to the variation of the free energy, one could

easily

obtain the maximum decrease in the free energy,

OP", by drawing

the tangent at the

two curves and

intercepting

it

by x

= xa.

One has however to consider other

important

contributions to the variation in the

free-energy

of

the system, which are

arising

from the fact the the second

phase

is

dispersed

in z

equal particles

of size m, inside the parent solid solution. These

contributions will be

conventionally

indicate as

"

dispersion

contribution ". In

particular,

one

will have contribution to the internal energy and contribution to the entropy.

The contribution to internal energy have been

recognized

from a

long

time and are

substantially

two :

a)

the interfacial

energy AU.

and

b)

the

strain

energy AUe.

Concerning

the variation in entropy it is

possible

to

distinguish

three

contributions,

that is :

c)

the

mixing

entropy

AS., d)

the local entropy ASt and

finally

e) the orientation entropy

ASO.

These con-

tributions

have just

the

same meaning

as in the well known case of

point defects ; namely

the

mixing

entropy is

arising

from the fact that each zone can

be formed in many

equivalent places

in the matrix and it has been considered for the first time

by Dehlinger

and

Knapp [8] ;

the local entropy is due

to the

change

in the vibrational entropy inside the,

(7)

matrix and inside the G.-P. zone when the zone

is

put

into the

matrix ; finally

the orientation

entropy is

arising

from the fact that a zone can have several

equivalent

orientations.

One has therefore for the variation of the free- energy per atom

A/2,

due to the

dispersion

of zones

in the matrix :

where the various contributions are functions of m, z

and

eventually

of other variables as x. and T.

The total variation of the

free-energy,

due to the

formation of z zones, each

containing m

atoms and

of internal

composition

xz, is therefore

given by :

This

equation corresponds strictly

to the free-

energy

expression (5),

and can be

employed

to cal-

culate the

free-energy variations,

in function of

number, sizé

and

composition

of zones, and there- fore the whole ideal

pre-precipitation

transfor-

mation.

Of course the above formulae

(17), (18)

and

(19)

are yet

quite general equations ;

in

practice,

to

make calculations it is necessary to

specify

for any

physical

system both the functions

f A(x)

and

f B(x) (to evaluate Af1,),

and the five

dispersion

contri-

butions to internal energy and entropy

(to

eva-

luate

0394f 2).

It is to stress

however,

that from a

general point

of

view,

the

dispersion

contributions have not all the same

importance.

More in

detail,

it appears that AU. and AS. are to be considered as " funda- mental"

contributions,

since

they

are

always present

in any system. On the other

hand,

even if the

remaihing

contributions A

Ue,

ASt and

AS,

can be

very

important

in many cases,

they

are not to be

considered as fundamental ones, since it is

possible

to

imagine

an

alloy

where there is not strain- energy, no local variation in entropy and where

also the orientation

entropy

is

negligable (this

should occur, e.g., in a systeln where the solute and solvent atoms have the same ’radius and where zones, at least when

they

are not too

small,

are

spherical

in

shape).

6.

Properties

of ideal

pre-precipitation.

- To try

to obtain a

general insight

into the features of the

ideal process, it appears useful to select a

simple

but

représentative

case ; for this purpose it will

now be

supposed

that the

parent

solid solution is

an ideal and dilute

(e.g. xo 0.05)

solid solu-

tion,

and that

precipitating

zones are formed

only by

solute atoms

(xz

=

1).

If E is the solution enei gy of B into A and Sf the local entropy of

solution,

one can then assume as

an

appropriate expression

of

fA(z) :

where the

entropy

term in the

right

member due

to the diluteness of the solution has been

approxi-

mate from the well-known

complete expression

(see e.g. tef.

[10]).

Concerning f B,

the

only

condition for it is that it has to reach its minimum value for xz = 1. Let

us suppose that this minimum value is

given by :

where c is a parameter,

eventually depending

on

temperature. Figure

5 illustrates in a schematic way the

shape,

at several temperatures, of

JA(x)

FIG. 5. - Calculation of Afi at several temperatures (scheme).

and also of

f B(x) (the parameter

c

being supposed

constant).

By

these functions it is now

possible by (17)

to calculate

Af 1.

Concerning

the

dispersion

contributions

only

the

fundamental ones and the local entropy will be

considered. Let us suppose, for

simplicity

that m

is

large enough

that it is

meaningful

to define the

surface of a zone

(e.g.

m >

10),

and furthermore that zones are

spherical in shape. Then,

for a f. c. c.

metals of lattice constant a it is

straightforward

to

calculate the total surface of zones in function of m ; hence if y is the

specific

interfacial energy between zones and

matrix,

one has :

where

Of course y can

depend

on the

composition

of

zones and

matrix ;

however it will

supposed

here

that it is

practically

constant.

Coining

now to the

mixing entropy,

one can

obtain a

satisfactory approximation

of it

by

sup-

posing, following Dehlinger

and

Knapp [8],

that

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