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A system for tighter wood-frame construction

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S e r

Tm

B92

A

SYSTEM FOR

TIGHTER WOOD-FRAME CONSTRUCT10

G.O. Handegord

'

1

D i v i s i o n of Building Research, National Research Council Canada

(3)

NATIONAL

RESEARCH COUNCIL CANADA D I V I S I O N OF B U I L D I N G RESEARCH

A SYSTEM FOR TIGHTER WOOD-FRAME CONSTRUCTION

bf

G.O. Iiandegord

Ottawa January 1 9 8 4

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A

SYSTEM

FOR TIGHTER W O O D - F W E CONSTRUCTION

6 . 0 . Handegord

INTRODUCTION

Most c u r r e n t approaches to improving the airtightness of new wood-frame constructton concentrate on u s f n g a p l a s t i c f l l m vapour barrier a s an

air

barrier. ' 9 T h i s material is prone to a c c i d e n t a l damage d u r t n g

construction and any u n n o t i c e d openlnge, t e a r s or gaps In the material are concealed by a p p l i c a t i o n of the i n t e r i o r f i n f s h . When the f Flm is n o t bonded La ar h e l d against t h e I n t e r i o r cladding or other s u p p o r t , air can

move l a t e r a l l y behind t h e i n t e r i o r Einish t o leak rhrough s u c h openings.

The

amount of water vapour t h a t w%ll d i f f u s e through these gaps and t e a r s u n d e r a vapour p r e s s u r e d i f f e r e n c e is r e l a t i v e l y small compared to the amount of vapour that can be carried through such openings by a i r movement

under a n air pressure difference. I f the airtightness of the e n c l o s u r e can

be achievcd i n some o t h e r way, the sealing of t h e s e gaps and joints is n o t

s o i m p o r t a n t and the plastic film might e v e n be replaced by some other form of vapour b a r r i e r .

Most of the primary a i r leakage p a t h s through the e x t e r i o r house envelope occur at opendngs through and around the i n t e r i o r cladding. T h i s Note describes a n approach t h a t u t t l l z e s t h e i n t e r i o r c l a d d i n g as the bartler t o a i r flow,

with

the vapour h a r r t e r p r o v i d e d by I n t e r i o r painting or wallpapering

o r

by a vapour barrier f i l m , facrory-appffed t o t h e Intertor

c l a d d i n g elements. A somewhat similar a p p r o a c h was utilized i n the HUDAC Mark VII. project in 1 9 7 2 i n S u r r e y , B.C., where 9 - 5 3 mm ( 3 J 8 " ) f i r plywood was u s e d o n the ineide of wall and roof framing a s structural s h e a ~ h i n g and

as the a i r aad vapaur barrferm4

THE BASIC CONCEPT

The basic concept is illustrated in F i g u r e 1.

It

employs 12.7 am gypsum board i n t e r i o r f i n i s h as t h e s t r u c t u r a l l y s u p p o r t e d

air

barrles and

u t i l i z e s 12.5

rmn

extcrlor grade plywood s t s t p s t o p r o v i d e continuity o f the air b a r r i e r a t floor and wall i n t e r s e c t i o n details. These s t r i p s of plywood extend 25 mm to 35 mm on each s i d e o f the i n t e r s e c t i n g framing members to

p r o v i d e a s u r f a c e adjacent t o t h e interfor gypsum board so the butt joint can be filled wtth a sealant, wlth flextble adhesive tape or by the normal

applicatian of

drywall

tape and f i l l e r .

A t upper floor intersections, j o i s t hangers ate suggested t o allow t h e 12.5 mm plywood to p r o v i d e vertical continuity

wtth

t h e i n t e r i o r f infsh.

(5)

a l l o w for continuity t o be maintained when floors are cantilevered o u t w a r d

t o s u p p o r t upper w a l l s , as suggested fn the fnset of F i g u r e 1,

Although "storey h e i g h t " s t u d s or f u l l b a l l o o n framing could be employed, t h e framing system i l l u s t r a t e d In Figure 1 has some potential

advantages.

It

utilizes a "semi-box beam" (shorn i n Figure 2a and b ) t h a t c o u l d 'be factory-

or

s t t e f a b r t c a t e d , with

or

without j o i s t hangers

applied.

FOUNDATION WALL INTERSECTIONS

Box-Sill Method

F i g u r e 3 i l l u s t r a t e s an approach f o r the box-sill method where t h e

semi-box beam i s secured t o the outer h a l f of t h e foundation wall and t h e f l o o r j o f s t s s e t on a

38

x 89 mm

sill

p l a t e . A conventional header j o i s t could b e used, provided there was sufficient bearing o n the sill p l a t e f o r the j o i s t s or a 38 x 89 mrn n a i l e r insetted between the j o i s t s t o p r o v i d e

support for the edge of the s u k f l o o r .

The

sub-floar i s placed on top of the j o i s t s and b u t t e d a g a i n s t t h e 12.5 mrrrthick plywood s t r i p . The f i r s t f l o o r wall framing is set on t o p of t h e semi-box beam to t h e second f l o o r l e v e l . The d e t a i l shown

has

the stud

spaces filled wirh f i b r o u s insulation, w f t h an additfond i n s u l a t i n g

sheathing a p p l i e d t o the exterfor of the studs. A t h i c k n e s s of f n s u l a t i o n equal t o the sheathing is shown extending down over the outer face of the foundation wall.

F i g u r e 4 i n d i c a t e s a suggested arrangement f o r a box-sill method utilizing brick veneer conetructkon wtth a 250 mm foundation wall. Preserved Woad Foundation

The semi-box beam approach could be used but c o n t i n u i t y c o u l d

be

provided by a preserved wood foundation. Figure 5 i l l u s t r a t e s a method utilizing j o f s t hangers over a 12.5 mm t h i c k plywood strip to s u p p o r t the f l o o r joists.

If

the j o i s t hangers are latermediate between the v e r t i c a l s t u d s o f t h e foundation wall, it

will

be necessary to p r o v i d e backfng a s

i l l u s t r a t e d by t h e d o t t e d section between the f o u n d a t i o n wall studding.

TE

the joist hangers are c o i n c i d e n t with t h e vercical members of t h e f o u n d a t i o n

w a l l , t h i s may not be necessary.

" B e a m Fill" (Embedded Joist) Method

The semi-box beam could form t h e o u t e r t o p section of the foundation wall form work, w i t h the ends

of

the floor joists b u t t e d t o the plywood f a c e w i t h a 38 x 89 mm s u b - f l o o r n a i l i n g s t f p a s a spacer (Figure 6 ) .

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INTERMEDIATE FLOOR-WALL

DETAIL Walls

in

blne

The semi-box

beam

s e t on top of t h e f i r s t

floor

wall framing a s in Figure 7 allows the 12.5

mm

plywood s t r i p to p r o v f d e conttnukty of t h e a i r barrier through t h e second f l o o r d e t a i l . S i d e and upward n a i l i n g of the joist h a n g e r to the j o i s t would b e necessary t o p r o v i d e lateral s u p p o r t . The j o i s t hangers might best be used with straps extending over and under

the semi-box beam.

The t o p surface of the j o i s t is 25-35 mm below the t a p of the beam and the under surface of the joist is set above the bottom. The s u b f l o o r and

underlay a p p l i e d an top of the j o i s t should thus leave a portion of the plywood e x t e n d i n g upward

f o r

connection t o t h e eypsum wallboard, when it is subsequently Installed. A s e a l a n t could be used to fill the j s l n t and

covered with 8 flexible p r e s s u r e s e n s i t i v e tape. The j o i n t would b e

concealed beneath t h e baseboard when tt is i n s t a l l e d . The j o i n t between the

lower edge of t h e semi-box beam and i n t e r i o r drywall m i g h t simply b e sealed by conventional drywall taping.

Offset f o r Brick Veneer

Figure 8 i l l u s t r a t e s a method f a r handlkng the o f f s e t requfred when brick veneer constmctian i s u s e d as c l a d d f n g for t h e first floor. A

1 2 . 5 mm plywood s t r i p is installed on t o p of the upper wall p l a t e extending outward to t h e e n d s of t h e f o i s t s and i n w a r d s u f f i c i e n t l y to provide

continuity w i t h the drywall.

The

semi-box beam, with j o i s t hangers attached,

is

installed u p s i d e down on the p r o j e c t i n g ends of the j o i s t s .

The l o a d i n g on these j o f s t hangers would be that due to roof loading and t h e

system would have to support t h e requfted loads.

A f l e x i b l e t a p e o r s e a l a n t could be utilized between the j o i s t s to

provide continuity f a r airtightness between Lhe horizontal 12.5 m e t h i c k

plywood s t r i p above t h e top plate and the plywood j o i s t header, but i t m i g h t best be utiltzed a t t h e o u r e r junction with t h e lower w a l l s h e a t h i n g .

Cantilevered F l o o r

Figure 9 i l l u s t r a t e s a method for the same system a p p l i e d t o aecond

floor wall intersections

where

t h e offset is greater. Twelve p a i n t f i v e millimetre-thick plywood s t r f p s , as in t h e prevlous case, are applied t o t h e t o p of the f i r s t Floor wall e x t e n d i n g inward t o join w i t h t h e gypsum board and outward to the ends of the j o i s t s * The j o i n t between t h i s strip and t h e

lower wall and ceiling gypsum board c o u l d be s e a l e d In the conventional manner wlth j o i n t tape and

filler.

The butr j o i n t between this horizontal plywood s t r i p and the vertical plywood of t h e semi-box beam c o u l d sealed

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wALL/CEILING

JUNCTIONS Exterior Walls

No special d e t a l l f n g is suggested for the exterior w a l l and t o p f l o o r ceiling junctlon e i n c e

the

i n t e r i o r gypsum board is t a p e d and sealed at this location in normal practice ( F i g u r e 10a).

I n t e r i o r Partitions

F i g u r e 10b sllows a plywood s t r i p a p p l i e d t o the t o p p l a t e a£ the

p a r t i t i o n wall to p r a v i d e continuity across t h i s fntersectfan, The plywoad extends out beyond the plate 25 mrn or so to allow a base for a p p l i c a t i o n of

a f l e x f b l e t a p e or f o r t h e normal drywall t a p i n g and Eilllng operations.

EXTERIOR wALL/PARTLTION WALL

JUNCTION

A s i m i l a r d e t a i l could be arranged a t the e x t e r i o r wall/interior partition intersection, as in the plan v i e w of Figure 11; here t h e plywood s t r i p , n a i l e d ro t w o exterior wall studs, also acts as a s t r u c t u r a l tie. It w l l l provide continuity of t h e a i r b a r r i e r through the Intersection a s well as securing the intersecting

wall

t o the e x t e r i o r framing, which In turn can provide backing for the application of t h e gypsum board. Here a g a i n t h e j o i n t could be sealed

with

f l e x i b l e tape or rape and filler.

WNI~BW/WALL JUNCTION

No s p e c i a l detafling would be required at the window but improved

airtightness might he obtained by sealing t h e j o i n t between the gypsm board and the window frame with a f l e x i b l e t a p e a f t e r packfng the clearance space with sealant o r tnsulation. This t a p e would subsequently be covered by the

window trfm as I n Figure 12.

ELECTRICAL

WIRING AND

PLUMBING

PENETRATIONS

It

would be u s e f u l to minimize the extent to which e l e c t r i c a l w i r i n g fs sun i n t o exterior walls and p a r t i c u l a r l y up into the attic space, but should wirlng penetrate through the upper plates and studs or lower p l a t e s o f

e x t e r i o r walls, t h e s e openings should be sealed t o mlnimize a i r leakage. Ourlet box locations on the exterior w a l l s could be sealed from the

interior, uaFng p l a s t i c f i l m or gasketed covers if these are deemed to be necessary.

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The approach outlined i n this Note i n v o l v e s some changes I n current

p r a c t i c e s b u t is a d i r e c t a n d positive way t o p r o v i d e an accessCbPe

s t r u c t u r a l a i r

barrier

to avoid unwanted a i r leakage through the e x t e r i o r envelope of wood-f rame housing.

Suggested d e t a i l s u s i n g this approach are provided f o r d i f f e r e n t

l o c a t i o n s and intersections, wkth some consideration f o r d i f f e r e n t regional construction practices. No d o u b t other modifications can be d e v e l o p e d t o u t i l i z e specific local or r e g i o n a l requfrernents

,

p r a c t i c e s a n d t r a d k t f a n s .

Although adequate water vapour diffusion resistance (vapour barrier

requirements) can b e met through t h e application of s u i t a b l e i n t e r l o r paint or wallpaper after c o n s t r u c t i o n , there may be advantages to the use of w a l l b o a r d Incorporating a f a c t o r y - a p p l i e d vapour barrier. A l t h o u g h

38 x 89 mm s t u d s a r e shown, 38 x 140 mm framing members could he used to

allow added insulation, I n s u l a t e d sheathing or h o r i z o n t a l s t r a p p i n g c o u l d

allow increased t h i c k n e s s e s of insulation to be a p p l i e d .

F i g u r e 13 shows a one-half s c a l e m o d e l construcred to i l l u s t r a t e

application of the method t e various d e t a i l s . The help and a d v i c e o f

J . D . Scott of DBR in t h e development of t h e method and construction of t h e m o d e l was greatly appreciated.

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REFERENCES

1, Energy Efficient Housing

-

A Prairie Approach, Office of Energy Conaervatlan, Saskatchewan Mineral Resources, Regina. October 1980. 2 , D. Eyre and D. Jenninga, Air-Vapour Barriers, Saskatchewan Research

Council, SRC No, E-825-2-E-81, Saskatoan, March 1981.

3. G.O. Nandegord, Vapour Barriers in Home Constructfan, Canadian Building

Digest No, 9, D i v i s i o n of BuiLding Research, Natianal Research Council Canada, Ottawa, September 1960.

4 . A.W. Kempthorne, Experimental Project Mark V I L , p r e p a r e d for Housing and Urban Development: A s s o c i a t i o n of Canada, Technical Research Cornmitree,

Toronto, July 1973.

5 . J.W. Lstiburek, The Drywall Approach to Airtightness, Proceedings,

Second CSCE Conference on Building Science and Technology, llnivers ity of

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F l G U R E 1

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F I G U R E

2

(12)

F I G U R E

3

(13)

F I G U R E

4

(14)

F I G U R E

5

(15)

F I G U R E

6

(16)

F I G U R E

7

S E C O N D

F L O O R

I N T E R S E C T I O N

-

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F I G U R E

8

S E C O N D

F L O O R

-

W A L L I N T E R S E C T I O N

(18)

F I G U R E

9

(19)

F I G U R E

10

l a )

W A L L - C E I L I N G

D E T A I L :

I b )

P A R T I T I O N

W A L L - C E I L I N G

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F I G U R E 11

P A R T I T I O N

-

E X T E R I O R W A L L I N T E R S E C T T O N

( H O R

I Z O N T A L S E C T I O N )

F I G U R E 1 2

W I N D O W

-

M U L L I O N

D E T A l

L

( H O R I Z O N T A L

S E C T I O N 1

( S I L L

A N D H E A D S I M I L A R 1

B R 6 4 6 3 - 1 0

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O N E - H A L F S C A L E

M O D E L

C O N S T R U C T E D

TO

I L L U S T R A T E

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