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Thermomechanical Behavior of Dissipative Composite Materials

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Science Arts & Métiers (SAM)

is an open access repository that collects the work of Arts et Métiers Institute of Technology researchers and makes it freely available over the web where possible.

This is an author-deposited version published in: https://sam.ensam.eu

Handle ID: .http://hdl.handle.net/10985/17469

To cite this version :

George CHATZIGEORGIOU, Nicolas CHARALAMBAKIS, Yves CHEMISKY, Fodil MERAGHNI -Thermomechanical Behavior of Dissipative Composite Materials - 2018

Any correspondence concerning this service should be sent to the repository Administrator : archiveouverte@ensam.eu

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Foreword 1 . . . ix

Foreword 2 . . . xi

Preface . . . xv

Nomenclature . . . xxi

Chapter 1. Mathematical Concepts . . . 1

1.1. Tensors in Cartesian coordinates . . . 1

1.1.1. Tensor operations . . . 2

1.1.2. Tensor derivatives . . . 5

1.1.3. Vector and second-order tensor properties . . . 7

1.1.4. Voigt notation for second- and fourth-order tensors . . . 8

1.1.5. Special notation for isotropic fourth-order tensors . . . 16

1.2. Tensors in curvilinear coordinates . . . 17

1.2.1. Tensor operations . . . 19

1.2.2. Tensor derivatives . . . 22

1.2.3. Transformations between coordinate systems. . . 23

1.2.4. Several proofs in tensor calculus . . . 26

1.2.5. Cylindrical and spherical coordinates . . . 32

Chapter 2. Continuum Mechanics and Constitutive Laws . . . 37

2.1. Kinematics . . . 37

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vi Thermomechanical Behavior of Dissipative Composite Materials

2.3. Divergence theorem and Reynolds transport theorem . . . 41

2.4. Conservation laws . . . 43

2.4.1. Conservation of mass . . . 43

2.4.2. Conservation of linear momentum . . . 44

2.4.3. Conservation of angular momentum . . . 45

2.4.4. Conservation of energy . . . 46

2.4.5. Entropy inequality . . . 48

2.4.6. Reduction to small deformations. . . 50

2.5. Constitutive law . . . 50

2.5.1. Thermodynamics considerations . . . 51

2.5.2. Dissipation potentials . . . 58

2.5.3. Examples of constitutive laws . . . 62

2.6. Parameter identification for an elastoplastic material . . . 79

2.6.1. Identification of mechanical parameters. . . 81

2.6.2. Identification of thermal parameters . . . 83

2.6.3. Identification of thermomechanical parameters. . . 86

Chapter 3. Computational Methods . . . 89

3.1. Thermomechanical problem in weak form . . . 89

3.2. Computational procedure . . . 92

3.2.1. Preliminaries . . . 93

3.2.2. Finite element solution . . . 95

3.2.3. Constitutive law algorithm . . . 95

3.2.4. Tangent moduli algorithm . . . 99

3.3. General algorithm in thermoelasticity . . . 101

3.4. General algorithms in elastoplasticity . . . 102

3.4.1. Closest point projection . . . 104

3.4.2. Convex cutting plane . . . 106

3.4.3. Viscoplasticity and other phenomena . . . 108

3.5. Special algorithms in viscoelasticity . . . 109

3.6. Numerical applications . . . 111

3.6.1. Thermoelastoplastic material . . . 111

3.6.2. Viscoelastic material . . . 114

Chapter 4. Concepts for Heterogeneous Media . . . 117

4.1. Preliminaries . . . 119

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4.2.1. Hill’s lemma and Hill–Mandel theorem:

mechanical problem . . . 124

4.2.2. Hill’s lemma and Hill–Mandel theorem: thermal problem. . . 127

4.2.3. Divergence and curl properties for periodic fields . . . 129

4.3. Mathematical homogenization of periodic media. . . 130

4.3.1. Approximating deformation functions. . . 134

4.3.2. Compensated compactness and two-scale convergence . . . 138

4.3.3. General results from mathematical homogenization . . . 142

Chapter 5. Composites with Periodic Structure . . . 145

5.1. Thermomechanical processes. . . 148

5.1.1. Kinematics . . . 149

5.1.2. Kinetics . . . 150

5.1.3. Conservation laws . . . 150

5.2. Constitutive law . . . 157

5.2.1. Linearized, incremental formulation. . . 163

5.3. Discussion . . . 172

5.4. Example: multilayered composite . . . 176

5.4.1. Unit cell problem: microscopic fields . . . 176

5.4.2. Unit cell problem: concentration tensors for obtaining the effective tangent moduli . . . 180

5.5. Numerical applications . . . 183

5.5.1. 1-D mechanical problem of a multilayered composite. . . . 183

5.5.2. 1-D thermal problem of a multilayered composite . . . 186

5.5.3. 3-D mechanical analysis: elastoplastic multilayered composite . . . 189

5.5.4. Fully coupled 3-D thermomechanical analysis: viscoplastic multilayered composite. . . 191

Chapter 6. Composites with Random Structure . . . 195

6.1. Inclusion problems . . . 197

6.1.1. Eshelby’s inclusion problem . . . 197

6.1.2. Inhomogeneity problem and Eshelby’s equivalent inclusion principle . . . 199

6.1.3. Inhomogeneous inhomogeneity problem: thermoelastic case. . . 203

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viii Thermomechanical Behavior of Dissipative Composite Materials

6.2. Eshelby-based approaches: Linear thermoelastic

composites. . . 206

6.2.1. Random media with distinct phases and concentration tensors . . . 206

6.2.2. Mori-Tanaka method . . . 210

6.2.3. Self-consistent method . . . 212

6.2.4. Ponte-Castañeda and Willis method . . . 213

6.3. Nonlinear thermomechanical processes . . . 218

6.3.1. Microscale problem . . . 218

6.3.2. Macroscale problem. . . 220

6.4. Discussion . . . 220

6.5. Example: composite with spherical particles . . . 224

6.5.1. Mori-Tanaka . . . 225

6.5.2. Self-consistent . . . 228

6.6. Numerical applications . . . 230

6.6.1. Isotropic matrix with isotropic spherical particles: thermoelastic case . . . 231

6.6.2. Isotropic matrix with isotropic fibers: elastic case . . . 232

6.6.3. Isotropic matrix with isotropic elastoplastic spherical particles . . . 234 Appendices . . . 237 Appendix 1 . . . 239 Appendix 2 . . . 247 Bibliography . . . 257 Index . . . 271

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The objective of this book is to present a consistent methodology for the study and numerical computation of the thermomechanical response of materials and structures, with a particular focus on composites. We recognize that there are plenty of studies in the literature that successfully treat, both theoretically and computationally, the thermomechanical response of various categories of dissipative materials or composites and that are not included in this manuscript. Our aim though is not to present an extensive review of these studies, but to propose to the scientific community a general framework for studying the vast majority of dissipative materials and composites under fully coupled thermomechanical loading conditions. We cover many aspects of the modeling process, so that the reader is able to find how to: (i) identify the conservation laws and thermodynamic principles that need to be respected by any solid material, (ii) construct proper constitutive laws for various types of dissipative processes, both rate-independent and rate-dependent, by utilizing an appropriate thermodynamic framework, (iii) design robust numerical algorithms that permit accuracy and efficiency in the calculations of very complicated constitutive laws, (iv) extend all the previous points to the study of composites, utilizing rigorous homogenization theories for materials and structures with both periodic and random microstructure. For the last point, the book explores the concepts of periodic homogenization, namely the asymptotic expansion homogenization method, as well as various micromechanics theories based on the Eshelby approach. We believe that our book, with the topics it covers, will be useful to both young and advanced researchers that want to obtain a general guide to properly studying the

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xvi Thermomechanical Behavior of Dissipative Composite Materials

thermomechanical response of dissipative materials and composites, and to identifying robust and accurate computational schemes.

Chapter 1 is devoted to a quick presentation of tensor calculus, both in Cartesian and curvilinear coordinate systems, as well as the various symbols denoting tensor operations that are utilized throughout the book. While the indicial notation with the Einstein summation rule is very helpful in many situations, the large number of indices, mainly introduced in Chapter 3 on computational methods and Chapters 5 and 6 on homogenization theories, requires a more elegant representation of tensors. Thus, the tensorial notation with bold fonts for vectors and higher order tensors is chosen in the book. The first chapter also discusses the Voigt notation, which is particularly useful for representing second and fourth order tensors as vectors and matrices respectively, simplifying the computational procedures. In addition, a special notation for isotropic fourth order tensors is included in section 1.1.3.

Chapter 2 is a short summary of the continuum mechanics theory and the identification of constitutive laws based on thermodynamic principles. The first four sections discuss the general principles of continuum mechanics (kinetics, kinematics, conservation laws, thermodynamics) and their reduction when small deformation procedures are considered. The fifth section of the chapter focuses on the description of constitutive laws for dissipative materials using a proper thermodynamic framework. The presented framework is quite general in order to include many types of mechanisms: viscoelasticity, plasticity, viscoplasticity and continuum damage constitutive laws are discussed in this section. Even though not mentioned explicitly, the framework is also capable of describing phase transformation mechanisms, such as martensitic transformation occurring, for example, in shape memory alloys. The chapter closes with the presentation of a thermomechanical parameters identification strategy through appropriate experimental protocol for an elastoplastic material.

Chapter 3 presents rigorous integration methods that make it possible to identify and computationally simulate the response of materials and structures under quasi-static loading conditions when nonlinear mechanisms appear. The chapter introduces the general iterative scheme that can be applied for solving a boundary value problem using the finite element method (though without entering into details on finite element computations) and focuses mainly on the numerical implementation of the constitutive law for a

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homogeneous material. The presented methodologies are based on the well known return mapping algorithm scheme. Analytical description on the methods is given for the case of rate independent plasticity. Numerical applications in plasticity and viscoelasticity are also included in the chapter. The numerical procedures discussed here, even though applied to homogeneous materials, can be considered as the basis for the design of numerical algorithms applied to composites.

Chapter 4 introduces the notion of homogenization, which is presented in two different frameworks: one that focuses on homogenization from an engineering point of view, and one that describes the principles of mathematical homogenization. Both frameworks eventually lead to the same conclusions, even though they start from a different theoretical background. The engineering oriented homogenization accounts for composites with periodic or random microstructure and its concepts are mainly utilized in Chapter 6. On the other hand, the mathematical homogenization is the basis of the asymptotic expansion homogenization method that is utilized in Chapter 5 to describe the homogenization of composites with periodic microstructure.

Chapter 5 focuses on composite materials and structures with periodic microstructure. The asymptotic expansion homogenization method is employed for identifying the microscopic and macroscopic principles that the actual composite obeys (kinetics, kinematics, conservation laws, thermodynamics). For quasi-static processes and composites with dissipative material constituents a numerical scheme is proposed for solving the fully coupled thermomechanical problem iteratively and simultaneously in the two scales (microscopic and macroscopic). An illustrative example of multilayered composite material is discussed and various numerical applications with elastic, plastic and viscoplastic responses are presented.

Chapter 6 discusses homogenization techniques for composite materials and structures with random microstructure. The described methodologies belong to the mean field or Eshelby based theories. After presenting the classical Eshelby problems the chapter introduces three homogenization techniques: the Mori-Tanaka, the self consistent and the Ponte-Castañeda and Willis method. For quasi-static processes and composites with dissipative material constituents an iterative numerical scheme is proposed for solving the fully coupled thermomechanical homogenization problem by using the

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xviii Thermomechanical Behavior of Dissipative Composite Materials

concentration tensors calculated with an Eshelby-based approach. An illustrative example of a composite material consisting of a matrix phase and spherical particles is presented and various numerical applications with elastic and plastic responses are examined.

Appendices 1 and 2 are devoted to large deformation processes and their connection with the homogenization theories. Appendix 1 discusses the average theorems in the reference configuration of a deformable body, i.e. the stress is measured through the Piola stress tensor and the deformation is identified through the deformation gradient tensor. Appendix 2 presents the extension of the asymptotic expansion homogenization method for composites with periodic microstructure, using the same stress and deformation measurements (though without entering into details of proper microscopic and macroscopic thermodynamic potentials). While these two appendices do not provide the global picture of a general homogenization framework in large deformation processes, they can be considered as important contributions towards such a target.

We would like to acknowledge our colleague, Professor Etienne Patoor, for his assistance and encouragement and express our sincere gratitude to Professor Yves Rémond and Dimitris Lagoudas for honoring us with their respective forewords. We also thank Professor André Chrysochoos and Dr. Gilles Robert for our fruitful discussions about thermomechanics, as well as Professor François Murat for his remarks and comments about the periodic homogenization. Additionally, we highly appreciate the scientific discussions we had with our international partners from Texas A&M University (Assistant Professor Darren Hartl), VirginiaTech (Associate Professor Gary Don Seidel), FAU Erlangen-Nürnberg (Professor Paul Steinmann), Bilkent University (Assistant Professor Ali Javili), Swansea University (Senior Lecturer Mokarram Hossain), TU Bergakademie Freiberg (Professor Björn Kiefer), University of Virginia (Professor Marek-Jerzy Pindera) and TU Dortmund (Professor Andreas Menzel). Last but not least, we would like to warmly thank all the members of the SMART team of LEM3 laboratory for their support. Special thanks belong to our current and former Ph.D. students and postdocs Francis Praud, El-Hadi Tikarrouchine, Nadia Achour-Renault, Clément Nony-Davadie, Dr. Nicolas Despringre, Dr. Dimitris Chatziathanasiou, Dr. Kevin Bonnay and Dr. Dimitris Anagnostou for their

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valuable comments and remarks, as well as the Experimental Engineer Laurent Peltier, the Research Engineer Dr. Pierre Charbonnier and Mr. Patrick Moll for their assistance with the experimental protocol in the parameter identification procedure described in Chapter 2.

George CHATZIGEORGIOU

Nicolas CHARALAMBAKIS

Yves CHEMISKY

Fodil MERAGHNI

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