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Ultrasonic ice protection systems

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Pierrick Rouset, PhD student

Marc Budinger; INSA Toulouse/ICA

Valerie Pommier-Budinger, ISAE-Supaero

CONTEXT & OBJECTIVES

METHODOLOGY

PZT actuators and structures can be modeled by 2 equations:

• Mechanical equation  𝑴𝒖 + 𝒇𝒖 + 𝑲𝒖 = 𝑵𝑽 − 𝑭 • Electrical equation  𝒒 = 𝑵𝒖 + 𝑪𝟎𝑽

with 𝑵 the electromechanical coupling At resonance frequencies and for 𝑭 =0 :

𝑴𝒖 + 𝒇𝒖 + 𝑲𝒖 = 𝑵𝑽 − 𝑭 

with 𝑸𝒎 the mechanical quality factor of the vibrating structure and 𝑼𝟎 the required displacement for delamination

THEORETICAL

RESULTS

PRACTICAL

RESULTS

PERSPECTIVES

Ultrasonic ice protection systems

Energetic challenge of icing protection system

 Excluding propulsion, 2° power consumer after

Environmental Conditioning System

 Bleed air de-icing systems decreases the performance of

reactors

 Electrical de-icing systems currently in use still one of

the main power consumer

Objectives

of the study

 Investigate low power ice protection system based on

piezoelectric technology

 Assess potential benefit at A/C level compared to more

classical electrical solutions e.g. electro-thermal

Main design drivers for

piezoelectric deicing systems

 Thickness and shape of ice  Form and dimensions of the

substratum to protect

 Boundary conditions

 Stress at the interface ice/substrate

leading to delamination and cracking

DuraAct™ Patch Transducers - PI Ceramic

Modeling assumptions

Design methodology

Modal analysis with FEM simulation or analytical model:

 to link mode type, displacements and stress  required displacement to delaminate

 to compute the electromechanical coupling

between the actuator and the substratum

 required voltage and current to delaminate

 Next tests on small leading edges in an icing wind tunnel

 Use of pre-stressed piezoelectric actuators to avoid damage of piezoelectric systems  Control of the resonant piezoelectric actuators to optimize the consumption

 Assessment of the piezoelectric deicing systems at aircraft level

 Investigation of coatings for decreasing the required shear stress to delaminate and thus the required electrical power

(collaboration with Carleton University)

Deicing test (42.6kHz, 80V, 08A, ice thickness=5mm) 0 5 10 15 20 25 30 35 0 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000 Usensor (V ) Frequency (Hz)

Voltage of the sensor vs Frequency Ice thickness = 2mm Ice thickness = 5mm Ice thickness = 8mm 10-2 10-1 100 101 102 103 10-5 10-4 10-3 10-2 10-1 100 101 102 Frequency (kHz) S h e a r (. .) a n d t e n s ile S tr e s s ( M P a /µ m ) Stress vs frequency Shear (bending)

Tensile Alu (bending) Tensile Ice (bending) Shear (extension)

Tensile Alu (extension) Tensile Ice (extension)

Stress/µm vs frequency 0 50 100 150 200 0 10 20 30 40 50 Qu al ity f ac to r Uactuator(V)

Quality Factor vs actuator voltage at 42.6kHz

Ice thichness = 2mm Ice thichness = 5mm Ice thichness = 8mm Displacement measured by vibrometer scanning (42.6kHz, ice thickness=5mm)

Results for a 2D plane model:

 Extensional modes > Flexural modes

to get low ratio of shear stress/µm

 Delamination of ice without damaging the actuator

𝑽 ≈ 𝒇𝒖

𝑵 =

𝑴𝝎𝟐𝑼𝟎

𝑵𝑸𝒎

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