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High-cell density fermentation for production of laccase enzyme using methylotropic yeast - Pichia pastoris.

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INTRODUCTION

 The Laccase enzyme: p-diphenol: oxygen oxidoreductase(EC 1.10.3.2)  Multicopper enzyme belongs to blue oxidases

 Active site contains four copper ions (Cu2+) per molecule

 Broad substrate specificity, High oxidation capacity, Uses oxygen as final electron acceptor.

 Source: Majority of laccase have been isolated from higher fungi – Ascomycetes, Deuteromycetes and Basidiomycetes; especially white-rot Basidiomycete.

 Applications :

 In pulp & paper, textile and cosmetic industries, for detoxification and decolouration of sewage

 In organic synthesis, for degradation of xenobiotics &

bioremediation to create antimicrobial compositions

 In production of wood-fiber plates, wood-blocks &

cardboard without using toxic linkers

 In detergents production

 In elaboration of biosensors and cathodes of biofuel cells. Current production technologies & their limitations:

 Most filamentous fungi produce several isoforms of laccase in high amounts.

 However, an efficient production system at bioreactor level

is still lacking.

 Our approach:

 Over-expression of laccase in a suitable host

 Reducing the cost of laccase production by optimizing the fermentation strategy.

Yeast are suitable host for heterologous protein production because of high capacity for growth, easy manipulation of unicellular organism & a eukaryotic organization enables

post-translational modification.

Pichia is a well described & widely applied production system well known for high cell densities fermentation & hence higher

productivity could be expected.

RESULTS

FURTHER PLANS

Experimental work is planned to achieve:

 complete characterization of recombinant protein.

 optimization of operation strategies to reduce the overall process

time.

 an integrated approach for simultaneous fermentation & (semi)

continuous product recovery.

 improved stability of recombinant product.  minimal down-stream processing cost.

 Laccase activity was observed on induction with methanol.

 Maximum activities were observed on day 3 of the process on

BMMGy medium (in shake flask)

Activity observed in the range of 100 IU/L ( with ABTS as

substrate).

 Laccase activity was fairly stable up to 100 h when stored at

4 C

 Scale up was carried with a bench scale fermenter (5L) in a

fed-batch mode

 Total production of 1200 IU/L was obtained (fig 1).

 Final biomass concentration was 270 g/L WCW (fig 1).

 Overall productivity of process was 300 IU/L.D

Productivity with recombinant culture was 1.3 folds

higher than the native fungus.

 Temperature stability of laccase:

 Laccase showed biphasic trend of heat stability (fig 2).

Effect of copper on laccase stability at room temperature

No significant effect of Cu

2+

was observed on the stability of

laccase with respect to control (Fig 3) when added in the

supernatant.

Process Development

Media optimization

Parameters optimization

Process optimization

Scale-up

Technology transfer

Strain development

Up-stream

Down-stream

Process Development

Media optimization

Parameters optimization

Process optimization

Scale-up

Technology transfer

Strain development

Up-stream

Down-stream

Approach

Half Life of Laccase enzyme at different temperatures,Phase-1 y = -0.2478x R2 = 1 y = -0.0136x R2 = 1 y = -0.0997x R2 = 1 -4 -3.5 -3 -2.5 -2 -1.5 -1 -0.5 0 0 5 10 15 20

Time of Incubation (min)

L n ( E t/ E o) 70°C 50°C 60°C

Half Lifeof Laccase enzyme at different temperatures,Phase-2 y = -0.014x + 0.0556 R2 = 0.9635 y = -0.0111x - 1.3525 R2 = 0.9382 y = -0.0421x - 3.2266 R2 = 0.9679 -7 -6 -5 -4 -3 -2 -1 0 0 10 20 30 40 50 60 70

Time of incubation (min.)

Ln (Et/ Eo ) 70°C 50°C 60°C

Fig 2 : Effect of

different temperatures

on Laccase stability

(above); biphasic trend

of temperature stability

(below)

-0.2 0 0.2 0.4 0.6 0.8 1 0 10 20 30 40 50 60 70

Time of incubation (min.)

R e s id u al A c t ivi t y ( I U /m l) At 50C At 60 C At 70 C

Fig 3:Effect of Cu

2+

on

the stability of the

protein

Fig 1:Process Chart

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 0 5 10 15 20 25 30 35 40 45 50 Incubation Time (h) A c ti vi ty(I U /ml )

Activity(control) Activity(0.25mM) Activity(0.5 mM) Activity(0.1 mM)

0 100 200 300 400 500 600 700 800 900 0 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 Culture Age (h) T ot al B iom as s ( g ) 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 A c ti v it y ( IU /m l)

Total Biomass Laccase Activity Protease Activity

M e O H F e e d i n g

HIGH-CELL DENSITY FERMENTATION FOR PRODUCTION OF LACCASE ENZYME USING

METHYLOTROPIC YEAST – PICHIA PASTORIS

Lalit Kumar

1,2

, Ashwani Gautam

1

, Rishabh Gangwar

1

, Saroj Mishra

1

,Vikram Sahai

1

, R.D. Tyagi

2

1

Indian Institute of Technology Delhi, Hauz Khas, New Delhi-110016, India

2

Institut national de la recherche scientifique, Université du Québec, Québec, Canada G1K 9A9

Corresponding author- [email protected]

Master

Plate

Sub-culture

Plate

Pre-Culture- I

Pre-Culture- II

Fermentor

Fig 4.Schematic diagram of fermentation process with P. pastoris

Complete cDNA encoding laccase from Cyathus buleri was cloned, sequenced & expressed in Pichia pastoris under the influence of AOX1 promoter.  Laccase secreted into the medium under the control of α-factor secretion signal of Saccharomyces cerevisiae

 Cultivation of the developed Pichia strain has been done at shake flask level on different media - YPD and BMMGy.

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