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Eprints ID : 14078
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10.1016/j.electacta.2012.09.011
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To cite this version : Marcelin, Sabrina and Pébère, Nadine and
Régnier, Sophie Electrochemical characterisation of a martensitic
stainless steel in a neutral chloride solution. (2013) Electrochimica
Acta, vol. 87. pp. 32-40. ISSN 0013-4686
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Electrochemical
characterisation
of
a
martensitic
stainless
steel
in
a
neutral
chloride
solution
Sabrina
Marcelin
a,1,
Nadine
Pébère
a,∗,2,
Sophie
Régnier
baUniversitédeToulouse,CIRIMAT,UPS/INPT/CNRS,ENSIACET,4,AlléeEmileMonso–BP44362,31030Toulousecedex4,France bInstitutCatholiqued’ArtsetMétiers,75,AvenuedeGrande-Bretagne,31300Toulouse,France
Keywords: Stainlesssteel Passivefilm Surfacestate SIE
a
b
s
t
r
a
c
t
Thispaperfocusesonthecharacterisationoftheelectrochemicalbehaviourofamartensiticstainlesssteel
in0.1MNaCl+0.04MNa2SO4solutionandisapartofastudydevotedtocrevicecorrosionresistance
ofstainlesssteels.Polarisationcurvesandelectrochemicalimpedancemeasurementswereobtainedfor
differentexperimentalconditionsinbulkelectrolyte.X-rayphotoelectronspectroscopy(XPS)wasused
toanalysethepassivefilms.Atthecorrosionpotential,thestainlesssteelwasinthepassivestateandthe
corrosionprocesswascontrolledbythepropertiesofthepassivefilmformedduringairexposure.During
immersioninthedeaeratedsolution,thepassivefilmwasonlyslightlymodified,whereasitwasaltered
bothincompositionandthicknessduringimmersionintheaeratedsolution.Aftercathodicpolarisationof
thestainlesssteelelectrodesurface,theoxidefilmwasalmosttotallyremovedandthesurfaceappeared
tobeuniformlyactiveforoxygenreduction.Thenewpassivefilm,formedatthecorrosionpotential,was
enrichedwithironspeciesandlessprotective.Impedancediagramsallowedthecharacterisationofboth
theoxidefilm(high-frequencyrange)andthechargetransferprocess(low-frequencyrange).
1. Introduction
Martensitic stainless steels are mainlyused for applications wherehighmechanical performanceisrequired[1,2].However, duetotheirlowchromiumcontent,theyarerelativelysensitive tolocalisedcorrosion,particularlycrevicecorrosionencountered inconfinedenvironments.Intheseareas,oxygenisprogressively consumedandcannotberenewedbydiffusionorconvection. Out-sidetheconfinedarea,thecathodicreactionofoxygenreduction stilloccursonthemetalsurface,whereas,intheconfinedarea,the metalsurfacebecomestheanode.Thecorrosionprocessleadstoa modificationofthechemicalcompositionoftheelectrolyteinthe crevicewithsimultaneousacidificationandincreaseofchlorideion concentration[3].Thesenewlocalconditionsinducedepassivation ofthestainlesssteelandleadtoseverecorrosion.Thecrevice corro-sionresistanceofthestainlesssteelsisstronglydependentonthe passivefilmproperties[4].Thesubstrate(natureandcontentof alloyingelements),theenvironment(aerated,deaerated,neutral, acidicoralkaline)andalsospecificexperimentalconditions(e.g. anodicpolarisation)affectboththechemicalcompositionandthe structureofthepassivelayer[4–8].Toobtainabetterknowledge
∗ Correspondingauthor.Tel.:+33534323423. E-mailaddress:nadine.pebere@ensiacet.fr(N.Pébère).
1 ISEstudentmember. 2 ISEactivemember.
ofthepassivefilmsformedonstainlesssteels,manystudieshave beendevotedtochemicalanalysisbyX-rayphotoelectron spec-troscopy(XPS)[9–14].Inneutraloralkalineenvironments,passive filmsareoftendescribedasduplexlayerswithaninnerpartwhich isenrichedinchromiumoxideandanouterpart,incontactwith theelectrolyte,enrichedinelementaliron(oxidesandhydroxides)
[12,14].
Toreducetheair-formedoxidefilm,thestainlesssteelssurface wasoftencathodicallypolarised,particularlytoinvestigate passiv-itybyMott–Schottkyanalysis[15–20].It wasalsoreportedthat thereproducibilityofelectrochemicalmeasurementsperformed onpassivefilmswasimprovedaftercathodicpolarisation[21,22]. However,theinfluenceofthisprocedureontheformationofthe newpassivefilminanelectrolyticsolutionwasnotclearly indi-cated.
Thecorrosion behaviourof thestainless steelsis commonly assessedbyusingelectrochemicalimpedancespectroscopy(EIS) because,coveringawidefrequencyrange,EISyieldsinformation ondifferent processes occurring onthe metal/oxide/electrolyte interface.Theimpedancedataobtainedonstainlesssteelswere generallyanalysedbyusingvariousequivalentcircuitstoextract quantitativeparameters.However,thedifferentelementsusedin thecircuitswerenotattributedtothesamephenomena.Andrade etal.[23] studiedtheelectrochemicalbehaviourofsteelrebars in concrete and the influence of environmental factors (CaCl2
or NaNO2). The impedance diagrams presented only one time
constant, but the experimentaldata were modelled using two
hierarchicalparallelRCcircuitstoobtainbetteragreementwiththe experimentaldata.Thehigh-frequencytimeconstantwas associ-atedtothecorrosionprocess(doublelayercapacitanceinparallel withthechargetransferresistance)andthelow-frequencytime constantwascorrelatedtoredoxprocessestakingplaceinthe pas-sivelayer.Theseprocessesinvolvetheoxidationofthecorrosion productsFe(OH)2toformmagnetite(Fe3O4)[23].Themagnetite
canalsobepartiallyoxidisedtog-FeOOH[14,23]andchemically reduced tog-Fe2O3 [24].Abreuet al. [21,24]studied the
elec-trochemicalbehaviourofAISI304Lstainlesssteelinadeaerated 0.1MNaOHsolution.Theyusedahierarchicalarrangementofthree stackedRCpairs.Thehigh-frequencytimeconstantwascorrelated tothemetal/filminterface.Themediumandlow-frequencytime constantswereassociatedtotheredoxprocesses.Freireetal. stud-iedthepassivebehaviourof AISI 316stainlesssteel inalkaline aeratedmedia[14].Accordingtotheauthors,thehigh-frequency timeconstantcanbecorrelatedwiththechargetransferprocessor tothebarrierpropertiesofthepassivefilm.Thelow-frequencytime constantwasassociatedtotheredoxortotheinterfacialprocesses. ForAISI304inalkalinesolutionswithdifferentpHandinthe pres-enceofchlorides,thehigh-frequencytimeconstantwasassigned totheareascoveredwiththepassivefilm(protectiveoxide);the low-frequencytimeconstantwascorrelatedwiththeactivesurface area(filmdefectsorporesintheabsenceofchloridesandactivepits inthepresenceofchlorides)[25].Recently,amodelwhichinvolved thepresenceoflow-conductivity(chromiumrichregionsof insu-latingcharacter)and high-conductivity (ironrich regionsbased onmagnetiteofconductingcharacter)oxideareasoverthemetal substratewasconsideredtoanalysetheimpedancedataobtained onAISI316Linsodiumhypochloriteandperaceticacidsolutions
[26].Fromrecentliterature,itappearsthattheimpedanceanalysis onpassivefilmsstillremainsasubjectopentodiscussion[25].It canbementionedthatthemainreferencescitedabove,concerned impedanceresultsforstainless steelsinalkalinemediawithor withoutchlorides.Theimpedancediagramswererelativelysimilar tothoseobtainedinthepresentstudyinneutralchloridesolutions andthus,ourdatacanbecomparedwiththeresultsobtainedin alkalinemedia.
Thepresentworkwasdesignedtoobtainabetterknowledge oftheelectrochemicalbehaviourofa martensiticstainlesssteel in a neutral chloride electrolyte. To ourknowledge, nostudies have been reported in the literature concerning the corrosion behaviourofmartensiticstainlesssteel.Polarisationcurveswere plottedandimpedancemeasurementscarriedoutusingarotating diskelectrode(500rpm).Impedancediagramswereobtainedboth atthecorrosionpotentialandintheanodicandcathodicranges. Sincethemartensiticstainlesssteelsaresensitivetocrevice corro-sion,particularattentionwaspaidtotheinfluenceofoxygenand experimentswereperformedinaeratedordeaeratedmedia.The influenceofthesurfacestate(cathodicpolarisation)onthe devel-opmentofthepassivefilmwasalsoinvestigated.XPSanalyseswere carriedouttodeterminethechemicalcompositionofthefilms.
2. Experimental 2.1. Material
The composition in weightpercent of theX12CrNiMoV12-3 martensiticstainlesssteelwasC=0.12,Cr=11.5,Ni=2.5,Mo=1.6, V=0.3andFetobalance.
2.2. Electrochemicalmeasurements
The electrochemical measurementswere performed using a conventionalthree-electrodecell.Itcontainedaplatinumgrid,a
saturatedcalomelreferenceelectrode(SCE)andarodofthe stain-lesssteel,of1cm2cross-sectionalarea,usedasworkingelectrode
(rotating disk). The body of the rodwas covered with a heat-shrinkablesheathleavingonlythetipofthecylinderincontactwith thesolution.Priortoanyexperiment,theelectrode wasground withsuccessiveSiCpapersanddiamondpaste(grade1000–3mm), rinsedandsonicatedwithethanolandfinallydriedinwarmair. Theelectroderotationratewasfixedat500rpm.
Thecorrosivemediumwaspreparedfromdistilled waterby adding0.1MNaCl+0.04MNa2SO4(reagentgrade).Theaddition
ofsulphateionsenabledlimitationoftheincreaseoftheanodic currentdensitywhenpitsstartedtoformatanodicpotentials.The inhibitiveeffectofSO42−aniononpittingcorrosioniswellknown [27,28].Fordeaeratedexperiments,theelectrolyticsolutionwas initiallypurgedwithnitrogenfor1handthen,theworking elec-trodewasintroducedintothecell.N2 bubblingwasmaintained
duringtheexperiment.
Polarisationcurveswereplottedunderpotentiodynamic reg-ulation using a Solartron 1287 electrochemical interface. The cathodicandanodicbrancheswereplottedeitherconsecutively, startingfromthecathodicpotentialof−1V/SCE,orindependently from the corrosion potential (Ecorr). In both cases, the curves
wereobtainedatapotentialsweeprateof0.6V/h. Electrochem-icalimpedancemeasurementswerecarriedoutusingaSolartron 1287electrochemicalinterfaceconnectedwithaSolartron1250 frequencyresponseanalyser.Impedancediagramswereobtained overafrequencyrangeof65kHztoafewmHzwitheightpoints perdecadeusinga15mVpeak-to-peaksinusoidalvoltage.The lin-earityofthesystemwascheckedbyvaryingtheamplitudeofthe acsignalappliedtothesample.Theelectrochemicalresultswere obtainedfromatleastthreeexperimentstoensurereproducibility. Theimpedancespectrawerefittedbyusingelectricalequivalent circuitswithZ-viewimpedancesoftware.
2.3. XPSanalysis
TheXPSmeasurementswerecarriedoutonaK-alphaThermo Scientificspectrometer.Thesampleswerepreparedbythesame procedureasfor theelectrochemicalexperiments.After17hof immersion,thestainlesssteelsamplewasremovedfromthe solu-tion,rinsedwithethanolthendriedinwarmairandplacedina vacuumchamber.ThespecimenswereirradiatedwiththeAlKa raysource(h=1486.6eV).TheX-raypowerwas300W. Angle-resolvedmeasurementsweremadeatatake-offangle=90◦(e.g.
normaltothemetalsurface).Thesurfaceareaanalysedwasabout 1mm2.Theexperimentalresolutionofthebindingenergywas1eV.
TheShirleymethodwasusedforbackgroundsubtractionandpeak deconvolutionwasperformedusingThermoAvantagesoftware. Bindingenergieswerecorrectedforpossiblechargingeffectsby referencingtotheC1s(284.8eV)peak.Foreachsample,three dif-ferentanalyseswereperformedtoverifythehomogeneityofthe layercomposition.
3. Results
First,polarisationcurvesandimpedancemeasurementsatthe corrosion potential (Ecorr) were carried out for three different
experimentalconditions:aeratedmedium,deaeratedmediumand inaeratedmediumafteracathodicpolarisationfor1hat−1V/SCE. Thislastconditionwasappliedtopartlyortotallyreducetheoxide filmnaturallyformedduringairexposure.Then,impedance mea-surementswereperformedintheaeratedsolution,fordifferent anodicandcathodicoverpotentials.Tocharacterisetheinitialstate ofthenativeoxidefilmbeforeimmersionintheaggressive solu-tion,XPSanalysiswasperformedonasamplejustafterpolishing
-0.6 -0.5 -0.4 -0.3 -0.2 -0.1 0 0.1 0.2 0 5 10 15 20 25
Corrosion potential vs SCE / V
Immersion time / h
C
B
A
Fig.1. CorrosionpotentialofX12CrNiMoV12-3martensiticstainlesssteelasa func-tionoftime,(A)indeaerated0.1MNaCl+0.04MNa2SO4solution,(B)inaerated
solutionand(C)afteracathodicpolarisation(−1V/SCE,1h)inaeratedsolution.
andcleaning.Then,XPSanalyseswerecarriedoutontwodifferent samplesafter17hofimmersionintheaeratedelectrolytewithand withoutthesurfacetreatment(polarisationat−1V/SCE).
3.1. DCmeasurements
Fig.1illustratesthevariationofthefreecorrosionpotential, Ecorr, of the stainless steel dipped into theaggressive solution
for the three experimental conditions. In all cases, the shape ofthecurves is similar.Duringthe first5hof immersion,Ecorr
increasessignificantlywithtimeandthenprogressivelystabilises after15–20hofimmersion.Thetimerequiredtoreachthe sta-tionarystateisrelatively long(oneday)which isinagreement withdifferentworksreportedintheliteraturefordifferenttypes ofstainlesssteel[14,29,30].ThevaluesofEcorr,after23hof
immer-sion,are−0.16V/SCEforthesampleindeaeratedsolution(curve A),−0.06V/SCEforthesampleinaeratedmedium(curveB)and 0.17V/SCEfor thesampleaftercathodic polarisationin aerated medium (curve C). The shift of Ecorr in thecathodic direction,
observedindeaeratedmedium,isattributedtothedecreaseofthe cathodiccurrentdensity.Inaeratedmedium,Ecorrstronglydepends
onthesurfacestate.After23hofimmersion,itwasshiftedbyabout 230mVintheanodicdirectionwhentheelectrodewaspolarised at−1V/SCE(curveC)bycomparisonwiththesamplewhichwas notpreviouslypolarised(sampleB).
Fig.2showsthepolarisationcurvesforthemartensitic stain-lesssteelobtainedafter2hofimmersioninaeratedmediumand plottedeitherfromEcorrorfrom−1V/SCEtoEpit.Thecurves
dif-feraccordingtothepotentialscan.Inthecathodicdomain,when thecurveisplotted fromEcorr,apseudoplateaudue tooxygen
reductionisobservedaround−0.7to−0.8V/SCE.Then,atabout −0.8V/SCE,anincreaseofthecathodiccurrentdensityisobserved. Thisbehaviourisexplained bythecontributionofthecathodic reductionoftheoxidefilmformedduringimmersion[31,32].This isconfirmedbythefactthatwhenthecurveisplottedfromthe cathodicpotential,thecurrentdensityissignificantlyhigherandits valueat−1V/SCE(100mAcm−2)correspondstothatobtainedona uniformlyactivesurfaceaccordingtotheLevichtheory[33].Thus, itcanbeconcludedthatinthepresentstudy,duringthecathodic plotfrom−1V/SCEtoEcorr orwhentheelectrodeispolarisedat
−1V/SCE,mostoftheoxidesarereducedandthesurfacebecomes totallyactiveforoxygenreduction.
Intheanodic domain,for both curves,a passivityplateauis observedbeforeanabruptincreaseofthecurrentdensitydueto thebreakdownofthepassivefilmandtothedevelopmentofpits. Theanodiccurrentdensityfor thecurveplotted from−1V/SCE
10-8 10-7 10-6 10-5 10-4 10-3 -1 -0.5 0 0.5 Current density / A cm -2 Potential vs SCE / V
E
pitFig.2. Polarisationcurvesobtainedforthemartensiticstainlesssteelafter2hof immersionintheaeratedsolution:(d)fromEcorr(thecathodicandanodicbranches
wereobtainedseparately)and( )from−1V/SCEtoEpit(thecathodicandanodic
brancheswereobtainedconsecutively).
(0.4mAcm−2)isofthesameorderofmagnitudeasthatmeasured forthecurveplottedfromEcorr(0.7mAcm−2).Inaddition,the dif-ferenceinthepittingpotential(Epit)isnotsignificantlymodifiedfor
thetwoexperimentalprocedures.Generally,thepittingpotential isnotareproducibleparameter[34].
Fig.3comparesthepolarisationcurvesforthemartensitic stain-lesssteelobtainedafter17hofimmersionatEcorrinaeratedand
deaeratedelectrolytes.Thecathodiccurrentdensityislowerand Ecorrisshiftedtowardscathodicvalueswhenthemediumis
deae-rated.Theanodiccurrentdensityontheplateauisapproximately thesameinbothmedia(0.5–0.6mAcm−2).Indeaeratedelectrolyte, thepassivityplateauislargerduetotheshiftofEcorrinthecathodic
direction.Inthesetwocurves,thedifferenceobservedinEpit
can-notbediscussedasmentioned earlier.However,it canbeseen, bycomparisonwiththeanodiccurveplottedafter2hof immer-sion(Fig.2),thatEpitisshiftedtowardsmoreanodicvaluesafter
17hofimmersionindicatingamodificationofthepassivefilmwith increasingimmersiontime.FromFig.3,itcanbeconcludedthat theanodicbranchesarerelativelysimilarinaeratedanddeaerated media.Theanodicbranchplottedafterapreliminarypolarisation at−1V/SCEand17hofimmersionatEcorrisalsoreportedinFig.3
andrevealsbothanincreaseoftheanodiccurrentdensitytoreach
10-8 10-7 10-6 10-5 10-4 10-3 -1 -0.5 0 0.5 C u rr e n t d e n s it y / A c m -2 Potential vs SCE / V
E
pitFig.3.Polarisationcurvesobtainedforthemartensiticstainlesssteelafter17hof immersion:( )aeratedmedium,(d)deaeratedmediumand(×)afteracathodic polarisationat−1V/SCEinaeratedmedium(inallcasesthecathodicandtheanodic brancheswereobtainedseparately).
101 102 103 104 105 106 10-3 10-2 10-1 100 101 102 103 104 105 2 h 6 h 17 h fit result
Impedance modulus /
Ω
cm
2 Frequency / Hz -80 -60 -40 -20 0 10-3 10-2 10-1 100 101 102 103 104 105 2 h 6 h 17 h fit resultPhase angle / degree
Frequency / Hz
Fig.4. ElectrochemicalimpedancediagramsobtainedatEcorrafterdifferenthold
timesintheaeratedsolution.
about2mAcm−2andashortpassivityplateaubycomparisonwith thetwoothercurves.
3.2. Electrochemicalimpedancemeasurements
Inthissection,impedancemeasurementswerefirstperformed atEcorrunderthesameexperimentalconditionsasthepolarisation
curves(aeratedanddeaeratedmedia,andwithapre-polarisation oftheelectrodeat−1V/SCE).Fig.4showstheimpedancediagrams plottedversusimmersiontimeintheaeratedsolutionaftersurface polishingonly.Independentlyoftheimmersiontime,thediagrams arecharacterisedbytwotimeconstants.Thetwotimeconstantsare betterdefinedandtheimpedancemodulusinthelow-frequency rangeincreaseswiththeimmersiontime.Forlongerimmersion times(>17h),theimpedancediagramsarerelativelysimilarand arenotreportedhere.Theimpedancediagramswerealsoobtained forthemartensiticstainlesssteelafterpolarisationat−1V/SCEand fordifferentimmersiontimesatEcorrintheaeratedsolution.Inthis
case,thediagramsarepoorlydependentontheimmersiontimeand onlythediagramobtainedafter17hofimmersionisshowninFig.5. BycomparisonwiththediagramsreportedinFig.4,itcanbeseen thatthetwotimeconstantsarebetterseparatedandthemodulusat lowfrequencyisofthesameorderofmagnitude(about106cm2).
Theimpedancediagramobtainedinthedeaeratedsolutionforthe stainlesssteelafter17hofimmersionatcorrosionpotential(Fig.6) showsthatthetimeconstantatlowfrequencydisappearsanditcan benotedthattheimpedancemodulusatlowfrequencyis approx-imatelythesameasinaeratedmedium.Thus,itcanbeconcluded
101 102 103 104 105 106 -80 -60 -40 -20 0 10-3 10-2 10-1 100 101 102 103 104 105
data
fit result
Impedance modulus /
Ω
cm
2Phase angle / degree
Frequency / Hz
Fig.5. Electrochemicalimpedancediagramobtainedafterapreliminarycathodic polarisationat−1V/SCEfor1hofthestainlesssteelandthen17hofimmersionat Ecorr(aeratedsolution).
thatthelow-frequencytimeconstantislinkedtothepresenceof oxygenintheelectrolyticsolution.
El-EgamyandBadaway[27]haveproposedanequivalent cir-cuitcomposedofanR//CPEelementtodescribethebehaviourof 304stainlesssteelinasodiumsulphatesolution.Thetime con-stantwasassociatedtotheresponseofthepassivefilm.Thissimple modelwasusedtofittheimpedancedataobtainedinadeaerated medium(Fig.7a).Then,totakeintoaccountthepresenceofthe secondtime constantinthelow-frequencyrange,anadditional R//CPEcircuitwasintroduced(Fig.7b).Thetwopartsofthecircuit wereimbricatedtotakeintoaccounttheoxygencontributionand theprogressivemodificationofthepassivefilmasdescribedinthe literature[35–37].Thus,thetimeconstantinthehigh-frequency rangewasattributedtotheoxidefilm(Rox,˛ox andQox)andthe
timeconstant inthelow-frequencyrange wasattributedtothe chargetransferreaction:oxidationofthesubstrate/oxygen reduc-tion(Rt,˛dlandQdl).
Some parameters (˛ox, Qox, ˛dl and Qdl) were graphically
extracted[38].Thesamevalueswereobtainedfromthe equiva-lentcircuitsbythefittingprocedure.Theexperimentaldiagrams are well fitted with the equivalent circuits, as can be seen in
Figs.4,5and6.Thus,thevaluesoftheparameterscanbeextracted anddiscussed.TheyarereportedinTables1,2and3 correspond-ingtoFigs.4,5and6,respectively.Forthedifferentexperimental conditions,the˛ox values arerelativelysimilar(about 0.9)and
donotdependontheimmersiontime. TheQox valuesdecrease
withimmersiontimeforthethreeexperimentalconditions.This
101 102 103 104 105 106 -80 -60 -40 -20 0 10-3 10-2 10-1 100 101 102 103 104 105 data fit result
Im
p
e
d
a
n
c
e
m
o
d
u
lu
s
/
Ω
c
m
2 P h a s e a n g le / d e g re e Frequency / HzFig.6.ElectrochemicalimpedancediagramobtainedatEcorrafter17hofimmersion
Table1
FittedparametersvaluesobtainedatEcorrforthemartensiticstainlesssteelasafunctionoftheexposuretimetotheaeratedsolution.
Immersiontime(h) ˛ox±0.3% Qox(M−1cm−2)sa±1% Rox(kcm2)±11% ˛dl±4% Qdl(M−1cm−2)sa±12% Rt(kcm2)±5% 2 0.90 90 50 0.82 90 260 6 0.90 87 62 0.84 64 400 10 0.90 86 76 0.88 61 510 17 0.90 76 110 0.89 42 1680 Table2
FittedparametersvaluesobtainedatEcorrforthemartensiticstainlesssteelasafunctionoftheexposuretimetotheaeratedsolution(acathodicpolarisationat−1V/SCEfor
1hwaspreviouslyappliedtothestainlesssteel).
Immersiontime(h) ˛ox±0.2% Qox(M−1cm−2)sa±1% Rox(kcm2)±5% ˛dl±1.3% Qdl(M−1cm−2)sa±1.3% Rt(kcm2)±3%
2 0.91 32 6.1 0.73 63 110
6 0.91 29 7.2 0.81 64 260
10 0.91 27 7.3 0.83 64 470
17 0.91 26 7.7 0.87 64 700
Fig.7.Equivalentcircuitsusedtofittheexperimentalimpedancedataobtainedin (a)deaeratedand(b)aeratedmedia.
indicatesa modificationof thepassivelayer(thickening and/or modificationof thecompositionof thefilm).The values ofQox
arerelativelyhighforoxidecapacity.However,theCPE param-eter,Q,cannotbeattributedtoacapacity.SimilarvaluesofQox
werealreadyreportedforaFe17Crstainlesssteel[39].Toexplain theCPEbehaviour,theauthorsproposedanormaldistributionof localresistivitythroughthepassivefilmwithstrongdifferencesin resistivitybetweenthemetal/filminterfaceandthefilm/electrolyte interface,duetothesemiconductorcharacterofthepassivelayer. ThisanalysispartlycorroboratestherecentworkofGuitiànetal.
[26].ThedecreaseofQoxisaccompaniedbyanincreaseofRoxwith
increasingimmersiontime.Indeaeratedmedium,thevariations ofRox and Qox withimmersion timearelimited bycomparison
Table3
FittedparametersvaluesobtainedatEcorrforthemartensiticstainlesssteelasa
functionoftheexposuretimetothedeaeratedsolution.
Immersiontime(h) ˛ox±0.1% Qox(M−1cm−2)sa ±0.6% Rox(kcm2) ±1.7% 6 0.90 30 330 10 0.91 26 388 17 0.92 23 443
withthoseobservedinaeratedmedium.Roxvaluesobtainedafter
thecathodicpre-treatmentaresmallcomparedtothoseobtained forthetwootherconditionsandtheydidnotsignificantlychange withimmersionwhereasthevaluesofQoxarecomparabletothose
obtainedinthedeaeratedmedium.Thisindicatesthatthepassive filmformedintheelectrolyte(aftercathodicpolarisation)is dif-ferentfromthefilmformedintheairand thenexposed tothe electrolyticsolution.ThevaluesofRt arealsodependentonthe
experimentalconditions.From2hto17h,Rtincreasedfrom260
to1700kcm2whentheelectrodewasnotsubmittedtocathodic
polarisationandfrom110to700kcm2whentheoxidefilmwas
developedinthesolutionaftercathodicpolarisation.
Then,impedancemeasurementswereperformedintheanodic andcathodicdomainstovalidatetheimpedanceanalysisatthe corrosionpotential.Thesemeasurementswereonlyobtainedin aeratedmediumwithoutapreliminarypolarisationat−1V/SCE.
Fig.8showsimpedancediagramsobtainedonthestainlesssteel fortwoanodicpotentials:−0.2V/SCE(closetoEcorr)and+0.4V/SCE
(onthepassivityplateau).Thetimeconstantinthehigh-frequency rangewasshiftedtowardshigherfrequenciesandthetime con-stantinthelow-frequencyrangedisappearedwhenthepotential increased.Thevaluesobtainedfortheparametersassociatedtothe high-frequencylooparereportedinTable4.ItcanbeseenthatRox
increasedandQoxdecreasedwhenthepotentialbecame
increas-inglyanodic.Theseresultscanbeexplainedbyathickeningofthe oxidefilmbytheanodicpolarisationandconfirmtheattribution ofthehigh-frequencytimeconstanttothepassivefilmresponse. Twoimpedancediagramsobtainedinthecathodicrange(Fig.9) showthatthetwotimeconstantsaremodifiedandtheimpedance
101 102 103 104 105 106 -80 -60 -40 -20 0 10-3 10-2 10-1 100 101 102 103 104 105 -0.2 V/SCE +0.4 V/SCE fit result
Impedance modulus /
Ω
cm
2Phase angle / degree
Frequency / Hz
Fig.8.Electrochemicalimpedancediagramsobtainedintheanodicdomain,after 17hofimmersionatEcorr(aeratedsolution).
Table4
Fittedparametersvaluesobtainedforthemartensiticstainlesssteelafter17hof immersionandfordifferentanodicpotentials(aeratedsolution).
Appliedpotential (V/SCE) ˛ox±0.3% Qox(M−1cm−2)sa ±1% Rox(kcm2) ±1.5% −0.2 0.89 84 270 0 0.90 70 400 +0.1 0.91 50 420 +0.2 0.92 39 483 +0.4 0.92 33 782 101 102 103 104 105 106 -80 -60 -40 -20 0 10-3 10-2 10-1 100 101 102 103 104 105 -0.3 V/SCE -0.8 V/SCE fit result
Im
p
e
d
a
n
c
e
m
o
d
u
lu
s
/
Ω
c
m
2P
h
a
s
e
a
n
g
le
/
d
e
g
re
e
Frequency / Hz
Fig.9.Electrochemicalimpedancediagramsobtainedinthecathodicdomain,after 17hofimmersionatEcorr(aeratedsolution).
modulus strongly decreaseswhen thepotential becomes more cathodic.Thevaluesobtainedfortheparametersassociatedtothe high-frequencylooparereportedinTable5fordifferentcathodic potentials.ItcanbeseenthatthevaluesofQoxincreaseandRox
decreasewhenthepotentialdecreases.Thesignificantmodification ofthetwoparameterscanbeexplainedbytheprogressive reduc-tionoftheoxidefilminagreementwiththepolarisationcurves (Fig.2).
3.3. XPSanalyses
Fig.10showstheX-rayphotoelectronspectraofO1s,Fe2p3/2
andCr2p3/2forthemartensiticstainlesssteelpassivefilmformed incontactwithair.Similarspectrawereobtainedfor the stain-lesssteelsurfaceafterimmersionintheaeratedsolutionwithor withoutpreviouscathodicpolarisationoftheelectrode.
Theparametersusedforthedeconvolutionofthe experimen-talXPSspectraandtheatomicpercentofthespeciesconstituting thepassive filmsarereported inTable 6.The filmsaremainly composedofoxides(FeO,Fe2O3andCr2O3),hydroxides(FeOOH
andCr(OH)3)andcontaminants(C O)(Fig.10).Itisknownthat
theFe3+contributionfromFe
2O3andFe3O4isdifficulttoidentify
onXPSspectra[14,22]andaglobalvalueforthetwoironoxides wasconsidered.Itcanbenotedthatafterimmersioninthe elec-trolyte,ions fromthesolution(sodiumand sulphuronly)were
Table5
Fittedparametersvaluesobtainedforthemartensiticstainlesssteelafter17hof immersionandfordifferentcathodicpotentials(aeratedsolution).
Appliedpotential (V/SCE) ˛ox±0.2% Qox(M−1cm−2)sa ±1% Rox(kcm2) ±5% −0.3 0.85 110 38 −0.4 0.85 122 34 −0.5 0.84 127 27 −0.6 0.80 140 5 −0.8 0.81 140 3 0 100 5 103 1 104 1.5 104 2 104 2.5 104 528 529 530 531 532 533 534 535
Intensity / cps
Binding energy / eV
O
2-OH
-C=O
H
2O
O1s
0 100 1 104 2 104 3 104 4 104 5 104 706 708 710 712 714 716Intensity / cps
Binding energy (eV)
Fe2p
3/2Fe(0)
FeO
Fe
2O
3FeOOH
satellite peak
3 103 5 103 6 103 8 103 1 104 572 574 576 578 580Intensity / cps
Binding energy (eV)
Cr2p
3/2Cr(0)
Cr
2O
3Cr(OH)
3Fig.10.ExperimentalandfittedO1s,Fe2p3/2andCr2p3/2XPSspectraofmartensitic
stainlesssteelonlyincontactwithair.
detected.Thepresenceofmolybdenumandnickelisalsoobserved forthetwoimmersedsampleswithsimilaratomicpercent con-tent.Fe/CrratioswerecalculatedfromXPSdata(Table6).Forthe filmformedincontactwithair,theFe/Crratioisthehighest(7.2). Afterimmersionintheaeratedsolution,theratiodecreasesto1.5. Thus,thefilmisimpoverishedinironoxidesandhydroxideand enrichedinchromiumoxideandhydroxideafterimmersioninthe electrolyte.Thismodificationcanbeexplainedbythepartial dis-solutionoftheironspeciespresentinthefilmduringimmersion
Table6
ParametersusedfordeconvolutionofXPSspectraforthemainspeciespresentinthepassivefilms,atomicpercent(%)ofthefilmscompositionandFe/Crratioobtainedfor thethreesystems.
Components Filmformedincontactwithair FilmformedinaeratedsolutionatEcorr Filmformedaftercathodicpolarisationthen
immersedinaeratedsolutionatEcorr
Bindingenergy(eV) FWHMa(eV) (%) Bindingenergy(eV) FWHMa(eV) (%) Bindingenergy(eV) FWHMa(eV) (%)
Fe0 706.5 1.2 4.0 706.6 1.2 3.4 706.5 1.2 2.2 FeO 709.5 2.0 13.6 709.6 2.0 5.4 709.6 2.0 8.5 Fe2O3 711.1 2.0 11.4 711.1 2.0 5.0 711.0 2.0 8.1 FeOOH 712.5 2.0 2.5 712.5 2.0 0.9 712.6 2.0 1.9 Satellitepeak 714.8 2.9 2.4 714.7 2.9 0.7 714.7 2.8 1.4 Cr0 574.1 1.4 0.9 573.9 1.2 0.7 573.8 0.4 0.4 Cr2O3 576.1 1.8 2.4 576.1 4.5 4.5 576.1 1.9 2.3 Cr(OH)3 577.5 1.8 1.4 577.5 1.8 3.2 577.5 1.9 1.6 Mo3d5/2 232.7 4.5 0.7 232.7 4.5 1.1 232.7 4.5 1.0 Ni2p3/2 – – – 852.7 1.2 0.6 852.6 0.9 0.2 O2− 530.2 1.3 45.2 530.2 1.3 32.9 530.2 1.3 37.1 OH− 531.2 1.4 6.3 531.4 1.4 6.9 531.2 1.4 5.9 S2p3/2 – – – 169.2 1.9 4.4 169.8 1.9 2.4 Na1s – – – 1072.0 1.8 11.6 1072.6 1.9 6.2 Contaminants 9.2 18.7 20.8 Total(%) 100 100 100 Fe/Crratio 7.2 1.5 4.7
G/L:ratioofGaussianandLorentzianfunction(G/L=0.3fordeconvolutionofCr2p3/2XPSspectrum,0.5fordeconvolutionofFe2p3/2andO1sXPSspectrum). aFWHM:fullwidthathalfmaximum.
polarisationisenrichedinironoxidesandhydroxideand impov-erished inchromium oxideand hydroxide (Fe/Cr ratio=4.7)by comparison withthesample immersed in theaerated solution (Fe/Crratio=1.5).Aspreviously mentioned,thecathodic polari-sationledtoasurfacetotallyactiveforthecathodicreactionthus facilitatingironoxidation(Fe2+species)whentheelectrodewas
heldatthecorrosionpotentialfor17h,explainingthesignificant quantityofironoxidesandhydroxideinthepassivefilmforthis experimentalprocedure.
Aproceduretoestimatethefilmthicknesseswasused,similar tothatreportedbyseveralauthors[13,17,40].Anaverage thick-nessof3nmwasobtainedforthethreeexperimentalconditions. Itmustbeunderlinethat,beforetheintroductionofthesamplesin theXPSchamber,thepassivefilmsformedintheelectrolytecanbe
modifiedduringairexposure,andtheestimatedthicknessforthe filmformedduringairexposurecannotbedirectlycomparedwith thethicknessofthefilmsdevelopedintheelectrolyteatthe cor-rosionpotential.ThisisconfirmedbytheXPSdata(Table6)which revealedthatthefilmsformedinthesolutionarecomposedof addi-tionalspeciescomingfromtheelectrolyteorofcontamination.As aconsequence,theXPSresultsmustbeconsideredcarefullytobe comparedwiththeelectrochemicalresults.
4. Discussion
The impedancediagrams obtainedon themartensitic stain-lesssteelinaeratedelectrolyte werecharacterisedbytwo time constants which were more or less distinct depending onthe
experimentalprocedure. Thehigh-frequencytime constantwas attributedtothepropertiesof theoxidefilm.Themagnitudeof theRoxvaluescouldbelinkedtothefilmcomposition,whereas
Qox couldbeindicativeofthefilmthickness.Thelow-frequency
timeconstantwasattributed,inaeratedconditions,tothecharge transferprocess[26,31].Indeaeratedmedium,thecharge trans-fer process was limited, due to the lack of oxygen, and the impedance diagramscharacterised thepassive filmonly. These differentpointsvalidatethetwoproposedequivalentcircuitsto analysetheimpedancedata(Fig.7).Indeaeratedmedium,Roxand
Qoxslowlyevolvedwithimmersiontime(Table3)andthevalues
ofRoxwerehigh(300–400kcm2)comparedtothosemeasured
fortheotherconditions.Thissuggeststhatthefilmformedinair wasonlyslightlymodifiedintheelectrolyteduetotheabsenceof oxygen.Indeaeratedcondition,theoxidefilmisthoughttoremain closetothatformedinair(compositionandthickness).Incontrast, inaeratedconditions,thepassivefilmformedinairwas progres-sivelymodifiedduringtheimmersion.ThevaluesofRoxwerelower
andQoxhigher(Table1)thanindeaeratedmedium(Table3).Thus,
thepassivefilmdevelopedinaeratedsolutionisassumedtobe thinnerthanthefilmformedindeaeratedmedium.Thefilmgrown insolutionafterthecathodicpolarisationappearedstrongly differ-entasunderlinedbythevalueofRox(Table2).XPSresultsrevealed
ahighironoxidesandhydroxidecontentduetohighercorrosion ofthestainlesssteel.Thisfilmislessprotectiveasunderlinedby thehighpassivitycurrentandthepittingpotentialwhichwasless anodicthanforthetwootherconditions(Fig.3).Thesignificant shiftofEcorr intheanodicdirection(Fig.1,curveC)canthusbe
explainedbythecathodiccurrentswhicharehigherbecausethe surfaceismoreactiveaftertheremovaloftheoxides(Fig.2).
Inaeratedcondition,withoutthepre-polarisationofthe sur-face,thevaluesofRt werehighandincreasedsignificantlywith
immersiontime(Table1).Thepassivelayer,enrichedinchromium oxideandhydroxide(Fe/Crratio=1.5),impedesthechargetransfer processandthusexplaintheincreaseofRtwithimmersiontime.
Incontrast,thelowervaluesofRtforthesamplewithpreliminary
cathodicpolarisation(Table2)corroboratesthehighercorrosion rateandthefactthatthelayerwasenrichedinironoxidesand hydroxideand impoverishedinchromiumoxideand hydroxide (Fe/Crratio=4.7).Fig.11presentsaschematicillustrationofthe passivefilmsformedunderthedifferentconditionstosummarise thedifferentpointsdiscussedabove.
Inconclusion,fromthedatareportedinTables1,2and3itcan beemphasisedthatindeaeratedmedium,thepassivefilmconfers highprotectiontothestainlesssteelandthefilmwasonlyslightly modifiedwithimmersiontime.Whenthefilmformedinairwas exposedtotheaggressivesolution,animprovementofits protec-tiveeffectwasobservedwithincreasingimmersiontimeandthe corrosionresistancewasalsohigh.Finally,aftercathodic polarisa-tion,thefilmgrownintheaggressivemediumwaslessprotective asshownbythelowRoxandRtvalues,andalsobythehigh
passiv-itycurrent(Fig.3).Itmustalsobeunderlinedthat,independently oftheexperimentalprocedure,thepassivecharacterofthefilms wasshownbythehighvaluesofRox(Tables1and3)inspiteofthe
lowCrcontent.
5. Conclusions
In this work, the behaviour of a martensitic stainless steel wasstudiedbyelectrochemicaltechniquesandXPSanalysesin a neutral sodium chloride solution. Dissolved oxygen plays an importantroleontheformationand/ormodificationofthepassive filmduringimmersionintheelectrolyticsolution,atthe corro-sionpotential.Thetwotimeconstants,observedintheimpedance diagramsinthehighandlow-frequencyranges,areattributedto
theoxidefilmandtothechargetransfer,respectively.Theresults obtainedintheanodicandcathodicrangescombinedwiththeXPS analysescorroboratetheimpedanceresultsatthecorrosion poten-tial.Theequivalentcircuitsusedtoanalysetheimpedancedata provided quantitativeinformation onthestainlesssteel/passive films/electrolyteinterfaces.However,theCPEbehaviourobserved intheimpedanceresponseofthepassivefilmsshouldbebetter interpretedtogiveaphysicalmeaningforthepassivefilmresponse. Followingstudieswillfocusoncrevicecorrosionusingathin-layer cell[41].
Acknowledgments
Thiswork wascarried out in the framework of theARCAM project, withthefinancial supportofDGCIS, RegionsAquitaine, AuvergneandMidi-Pyrénées.Theauthorsgratefullyacknowledge thepartnersoftheproject:Ratier-Figeac,Aubert&Duval,Olympus, theMechanicalandEngineeringInstituteofBordeaux,the Mate-rialsDepartmentofICAMandtheInstituteCarnotCIRIMAT.The authorsthankJérômeEsvan(CIRIMAT)forXPSanalyses.
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