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Microstructure effect on the HNO3-HF etching of LPCVD boron-doped polycrystalline silicon
F. Mansour-Bahloul, D. Bielle-Daspet, A. Peyrelavigne
To cite this version:
F. Mansour-Bahloul, D. Bielle-Daspet, A. Peyrelavigne. Microstructure effect on the HNO3-HF etch-
ing of LPCVD boron-doped polycrystalline silicon. Revue de Physique Appliquée, Société française
de physique / EDP, 1987, 22 (7), pp.671-676. �10.1051/rphysap:01987002207067100�. �jpa-00245595�
Microstructure effect on the HNO3-HF etching of LPCVD boron-doped polycrystalline silicon
F.
Mansour-Bahloul,
D.Bielle-Daspet
and A.Peyrelavigne (*)
L.A.A.S. du
C.N.R.S., 7,
avenueC.-Roche,
31077 Toulouse, France(Reçu
le 6 octobre 1986, révisé le 16 mars 1987,accepté
le 9 avril1987)
Résumé. 2014 Le taux
d’attaque
par la solution50 HNO3 (70%)-1 HF (49 %)
non diluée estétudié,
sousdifférentes conditions de
température (0
à 45°C)
etd’agitation
de la solution, pour trois séries de couches de Si LPCVDd’épaisseur
w ~0,6
03BCm,déposées
à 570 ou620 °C
sur des substratspréalablement oxydés,
etdopées
in situ à
1020
ou1017 cm-3.
Les résultats sontcomparés
aux variations de microstructureobtenues,
en fonctionde la
profondeur
et de la série desdépôts,
à l’aide de caractérisations parTEM,
RHEED,spectrométrie
Raman et Réflectrométrie UV. L’étude montre que les variations du taux
d’attaque
des films de Sipolycristallin dopés
bore, suivant leurprofondeur
ou leurs conditions dedépôt,
sont dues auchangement (du
transfert-de-masse pour la
réaction-de-surface)
del’étape qui
contrôle la vitesse du processuschimique,
cecipar suite de la contribution accrue de la réaction
d’oxydation
de surface seproduisant
au niveau desjoints
degrains.
Abstract. 2014 The
etching
rate of the 50HNO3 (70 %)-1
HF(49 %)
undiluted solution wasstudied,
for variousconditions of
etching-bath
temperature(0
to 45°C)
andagitation,
for three series of LPCVDSi layers
w ~ 0.6 03BCm thick,
deposited
on oxidized Si wafers at 570 or620 °C,
and with in situ borondoping
at1020
or1017 cm-3.
The results werecompared
with thechanges
in thelayer
microstructure withlayer
series anddepth
Z obtained from TEMobservations,
RHEED patterns, Raman spectrometry and UVReflectrometry.
They
evidence that thechanges
in theetching
rate ofpolycrystalline
Si films with filmdepth
anddeposition
conditions are due to the
changes
in therate-controlling-step
of theetching
process(from
mass-transfer tosurface-reaction)
because of the enhanced contribution of the surface-reaction of oxidation at the Sigrain
boundaries.
Classification
Physics
Abstracts81.00 - 81.60
1. Introduction.
Polycrystalline
silicon(p-Si)
is more and more usedfor a number of purposes in the fabrication of electronic devices
(FET gate,
emitter ofbipolar transistors, dopant source...).
Thus much iscertain,
the
p-Si
electricalproperties
and the processes for p- Si filmdoping, oxidation
andengraving
oretching
will have to be controlled at the best.
Consequently,
number of recent literature works have been devoted
to the
understanding
of the structural or electricalproperties
of thep-Si layers [1-8]
and to theiroxidation features
[9, 10].
On the otherhand,
inspite
of the varioustechnological applications
where(*)
Motorola Semiconducteurs S.A., avenue Général-Eisenhower,
31023 Toulouse, France.wet
etching
maysuffice, only
few studies of the wetp-Si etching
have beenreported [11].
In thepresent work,
we then aimed to set up the correlations between structural and chemicalproperties
whichrule out the
wet-etching
behaviour ofp-Si
filmsobtained
by
chemical vapourdeposition.
Thestudy
dealt with as-grown
polycrystalline
LPCVDlayers
of~ 0.6 )JLm
thickness,
with in situ borondoping
of1020
or1017 cm-3, deposited
at 570 and 620 °C. Themicrostructure of these films had been
investigated
as a function of
layer depth by using
correlatedcharacterization
techniques ;
the results have been described in aprevious
paper[8].
In thefollowing,
the film chemical
etching (as
a function oflayer depth) by HN03
rich solutions of theHN03-HF
system
was studied for differenthydrodynamic
con-ditions and in the
temperature
range 0 to 45 °C.Indeed,
from this set of chemical conditions andArticle published online by EDP Sciences and available at http://dx.doi.org/10.1051/rphysap:01987002207067100
672
Arrhenius
rules,
it may be statedclearly
if theetching
process of the siliconsamples
is dominatedby
the chemical reaction at thesample
surface orby
the mass-transfer of the
reagent
to thesample.
Wewill show here that one or the other of these two
steps of
theetching
process can control theetching
of
polycrystalline deposits
because of thechanges
inthe
p-Si
microstructure with filmdepth
anddepo-
sition conditions.
2.
Sample
microstructure and chemicaletching
con-ditions.
Three series
(A, B, C)
ofpolycristalline layers,
0.55to 0.6 )JLm
thick,
weredeposited
onthermally
oxi-dized Si wafers in the LPCVD
system
at Motorola(Toulouse, France)
at 570(A series)
or 620 °C(B
and C
series).
The in situ borondoping
was about102° (A
and Bseries)
or1017 cm-3 (C series).
Previous
works,
detailed in references[7, 8],
hadbeen devoted to the characterization of the micro- structure of these
samples :
structuralproperties
andtexture
had been obtained from Transmission Elec- tronMicroscopy
observations on cross-sections and ReflectedHigh Energy
Electron Diffractionpat-
terns ; Ramanspectrometry
atB = 488 nm
andmeasurements of the UV Absolute Reflectance
(B=
250 to 600nm)
had beenspecially
used for theinspection
of thecrystalline
state and «quality
» ofthe
deposits (i.e.,
Ramangrain size,
materialdensity
deficit vvf... which
point
to materialtwins,
voids ordefects...
[8]) ;
flatness of thesample
surface had been monitoredby measuring
theoptical
andmechanical surface
roughnesses u 0,
m. Both as-grown and etched
samples
had then been inves-tigated.
The characteristics and microstructure of the
A,
Band C
deposits
are summarized infigure
1. Thesethree film series are
polycrystalline,
with mean Sigrain
size(in
aplane parallel
to thep-Si/Si02 interface)
of about1 200 A
at the external surface.But
changes
in thelayer microstructure
with filmboron content
NB
anddeposition temperature
Tdare observed.
Furthermore,
in the three filmseries,
the material
crystallinity
varies within thelayer depth
Z: thepolycrystalline
state with a columnarcharacter and
( 110 )
texture(cf. Z,
andZ2 regions
inthe scheme of
Fig. 1) always
appear above a 500 to 1000A
thickregion (Z3)
ofrandomly
orientedgrains --
100Â
insize, located
near thePS’/Si02
interface. In
the ZI (Z
= 0 to - 1000A)
andZ2 regions,
the columnar character and the~110~
texture increase with
increasing NB
andTd.
How-ever, in these
regions,
thecrystalline
«quality »
ofthe film material - as described
by
the Ramanpeak frequency (w)
andhalf-height-width (0393)
and theUV Absolute Reflectance
[8]
- evidences furthervariations of the
deposit
microstructure. In thedeep
1 -
SiO2 SiO2
Fig. 1.
- A, B, Cdeposit
series :(a)
Boron concentrations measuredby Secondary’
Ion MassSpectroscopy ; (b)
Schematic
representation
of thedeposit
microstructure deduced from characterisationsby
TEM,RHEED,
RamanSpectrometry
and UVReflectrometry.
region Z2
thecrystalline « quality »
appears in- creasedby
thedeposition temperature
Td and decreasedby
the borondoping Ng.
Thiscrystalline
«
quality »
isespecially higher
in the near-surfaceregion Zl
than in thedeep region Z2
for the two Aand B series with the
highest
boron content. It hadbeen also noticed that the surface
roughness
of theas-grown
deposits simultaneously
increases when the«
quality »
of theZI region increases ; the
surfaceroughness
then isespecially high
in the as-grown films of the C series.Present work was focused on the effect of the LPCVD
layer
microstructure on theetching by
theundiluted solution
HN03 (70 %)-HF (49 %)
withvolume ratio 50/1 which
belongs
to theHN03
richcase of the
HN03-HF systems.
For
many years, theetching
of siliconby
theHN03-HF
basedsystems
is known toproceed by
thefollowing
oxidation-followed-dissolution process[12, 131 :
The
etching
process is controlledby
the slowest ofthe reactions
(a) (b)
and may thus vary with theetching
conditions and thesample properties.
Forexample,
considerthe
reaction(b)
whichbelongs
tothe
quasi-instantaneous
dissolution of the formedSi02.
When theetching
conditions are such that(b)
becomes the
rate-controlling-step
of the process(usual
case of theetching of polished monocrystalline
wafers with solution
composition
where HF is inlimited
supply),
the mass-transfer whichcorresponds
to the diffusion of the fluoride
species
to thesample material
surface is the dominant factor : theetching
rate is ruled out
by
thehydrodynamic parameters
of theexperiment (etching
bathagitation, sample
sur-face
roughness)
and its activation energy is that of the diffusion of the HFspecies through
the solution[12].
On thecontrary,
in those conditions where the oxidation reaction(a)
is therate-limiting-step (e.g., etching
ofpolished
wafers in HF richsolutions),
thesample
or etch bathcapabilities
for oxidation be-comes of
major importance :
theetching
rate in-creases with the amounts, at the
sample surface,
ofthe
sample
electronicdangling
bonds(i. e . ,
withsurface
crystalline orientation, doping
ordefects)
and
oxidizing species
from the bath.Figure
2shows
the location of the50 HN03 (70 %)-1
HF(49 %)
undiluted solution on the well known iso-etch-contours of theHN03-HF-H20
sys- temsapplied
tomonocrystalline
silicon[13].
In orderto evidence how the microstructure of the LPCVD
layers
may affect theetching
process, the measure- mentprocedure
of thepresent
work was centred onthe
study
of the variations of the etched thickness Z withetching
time t of theA,
B and C films-
(i) by comparison
with theetching
behaviourZ(t)
ofboron-doped monocrystalline samples
of(100)
or111>
orientation and 0.01 to 10 Hemresistivity,
- and
(ii)
as a function ofagitation
andtempera-
ture of the
etching
solution. 0 to 45 °Cthermostated
baths and manual ormagnetic (400
to 1 000t/min)
Fig.
2. - Location of the 50HN03 (70 %)-1
HF(49 %)
un-diluted solution on the iso-etch-contours of the
HN03-HF-H20
systemsapplied
tomonocrystalline
silicon(from
Ref.[12]).
agitations
were used. In any cases, theetching
solution was
prepared
in sufficient amount togive
the several baths necessary for the
compared study of Z(t)
vs.layer
seriesA, B, C, temperature
T....Before
etching,
thesamples
werepartly
coveredby Apiezon
wax andcarefully
cleaned and desoxidized.Etching
wasstopped by immersing
thesamples
indesionized water. The etched
depths
Z weremeasured
by using
astylus
surfaceprofilometer.
3. Results and discussion.
The
behaviour, around
roomtemperature,
of theetching
rate of theA, B,
Clayer samples
isillustrated in
figures
3 and 4. For theetching
solutionused which
gives only
smallchanges
in the monocrys- talline siliconetching
rate withcrystal
orientation and borondoping (cf. Figs.
3a and4),
thepresent
p- Sietching
results indicate what follows :1)
As shownby
thechanges
in the variationZ(t)
of the etcheddepth
Z with time t(cf. Fig. 3),
the
etching
behaviour of thepolycrystalline samples
both varies
according
to the filmdeposition
con-ditions and the
etching temperature. Moreover, (i)
the
Z(t)
variation of the filmsdeparts
from theZ(t)
linear feature which istypical
of the monocrys- talline siliconmaterial,
and(ii)
thechanges
in theFig.
3. -Etching by
the un-diluted solution 50HN03 (70 %)-1 HF (49 %).
Variations of the etcheddepth
Z with
etching
time t for at 16 or 20 °C for :(a)
monocrys- tallinesample materials, (b) polycrystalline samples
of the A, B, Cdeposit
series.674
etching
rateAZIAT
with the filmdepth
Z appearclearly
reminiscent of theZl, 2, 3 regions previously
evidenced
[8] by
thelayer microstructure
studies(cf.
Fig. 1). (For insuring
thisanalogy,
we first verifiedthat the same values of the etched
depth Z(t)
areobtained
by using
either oneetching step
of durationt or two
steps
of duration t’ and t" with t’ + t" = t.SIMS measurements were also used to control that
no noticeable
changes
in the boron concentrationwere
produced
at the surface of the etchedsamples.) 2)
Clear differences appear in the values of themean
etching
ratesAZIAT
measured for theZ1(t1 10-15 s )
andZ2 (t2
= 30-40s ) regions
of thelayer samples
as well as in the variations of these rates when theetching
bathagitation
is increased.As shown
by
the resultsreported
in table 1 andfigure
4 :(i) Only
the near-surfaceregion ZI
of the C seriesfilm with the lowest boron content
NB ~ 1017 cm-3
Table I. -
Etching
behaviourqf
the A B C seriessamples,
at20°C; etching
rate under manualagitation, changes
in theetching
rate due to solutionagitation :
measured(ç f. Fig. 4)
andexpected (ç f. monocrystalline
silicon
case) features.
t /min r/mm
Fig.
4. - Effect ofagitation
of the 50HN03 (70 %)-1
HF(49 %)
solution on the meanetching
rate0394Z/0394t>
of theZi, Zl
+Z2
andZl
+Z2
+Z3 regions
of the A, B, Cdeposits
schematized infigure
1.shows a
clearly higher etching
rate than the1015
to1019 cm- 3 doped samples
ofmonocrystalline
silicon.In the A and B series with the
highest
boron contentNB = 1020 cm- 3, the etching
rates of theZI
andZ2 regions
are very low. But note that the measuredetching
rates of theZI regions
areusually higher
than the ones of the
deep regions Z2.
(ii)
Whenincreasing
theetching
bathagitation, only
theetching
rates of the near-surfaceregions Z,
tend to increase(cf. Fig. 4). Thus,
whenvarying
the
etching hydrodynamic conditions, only
the near-surface
regions ZI
of theA, B,
Cdeposits
show theclassical silicon
etching
feature due tomass-transfer.
On the
contrary,
theetching
rates associated with thelayer deep regions Z2 always
decrease withincreasing agitation. Thus,
theZ2 etching
ratesbehave as
governed by
the chemical surface-reaction instead of theprevious
diffusionphenomena (cf.
§ 2). (We
remark that an evenstronger
decrease in theetching
rates should characterize theetching
ofthe near-interface
regions Z3
withcrystalline grains
of very small size. But these
regions
were hard tostudy
inpresent work).
The above
etching
behaviours are sustainedby
thevariations of the
etching
rates withetching
bathtemperature
T shownby
the Arrheniusplot
infigure
5(B sample case).
Theetching
rates of theZI
andZ2 regions again
set outstrong
dissimilar feature. ForZI,
theetching
rate has an activationenergy
Eal
whose value of 0.16 eV
totally
agrees with the activation energyEac
which characterizesetching
ofmonocrystalline samples
when themass-transfer
of the HFspecies (cf. § 2)
is thelimiting step
of theetching
process[12].
On the otherhand,
in theZ2 region,
the activation energyEa2
is zero. Thisvalue
implies
that therate-limiting-step
of the etch-ing
process now behaves like the surface reaction(a)
Fig.
5. - Arrheniusplot
of the variation of theetching
rates of the
Zl
andZ2 regions
of the B seriessamples
withetching
temperature T(solution agitation
of 1000t/min).
does when it occurs at a
« quasi-infinite » sample
surface
[14, 15].
On the
whole,
thestudy
thusput
into evidence thatsystematic
difference in theetching
behavioursexists between
monocrystalline
andp-Si
filmsamples
and between the
A,
B and C series of the boron-doped deposits. Furthermore,
whatever theagitation
and
temperature
of theetching bath,
theetching
features of the
A, B,
Cdeposit
series appear ruled outby
the structuralproperties
of the films :- Like for
monocrystalline silicon,
in the near- surfaceregions Zl (Z 500-1 500 À )
of theA, B,
Cseries where the
deposited
material tends to be ofthe
largest
Sigrains
and thehighest crystalline
«
quality
»,etching by
theHN03
rich solution corre-sponds
to a processthermally
activatedby
theSi02
dissolution(i. e. , by
mass-transfer ofthe
HFspecies),
whose rate increases withincreasing agita-
tion of the
etching
bath. Theetching
rate is alsospecially high
in the C series with thelargest
surfaceroughness
but lowest boron content. Theetching
rates of the very
highly doped samples
of the A andB series are much
lower,
inagreement
with the known effect of veryhigh
boron content on theSi02
dissolution.- On the
contrary,
in thedeep regions Z2, etching
is controlledby
athermally
un-activated reaction whose rate first decreases withincreasing
bath
agitation
and second is less sensitive to the boron content of thesample.
Thisimplies
that therate-controlling-step
of theetching
process is now the surface-reaction(i.e., oxidation)
of an infinitesurface. It thus means that
etching
of theZ2 region
isruled out
by
the oxidation reaction at thegrain
boundaries of the
polycrystalline deposits.
Comparison
of structural and chemicalproperties
of the
Zl, 2 regions
of theA, B,
C series films isdrawn in
figures
6-7. Resultsin figure
6 show theFig.
6. - Mechanicalroughness
U m of as grown and etchedsamples
of the A, B, C series : variation with etcheddepth
Z.Fig.
7. -Comparison
of theetching
rates in theZl
andZ2 regions
of the A, B, Cdeposits
with : 7-a thefrequency
03C9 andhalf-height-width
r of the Raman Siline,
7-b the relative value of the decrease of the Absolute UV Reflectance in the
light-wavelength
range 280(x ~ 2)
to450 nm
(x = 1).
changes
in the surfaceroughness
U m ofA, B,
Csamples
with etcheddepth
Z(
~ 20°C, manual) :
inthe C series
deposits,
withhigh roughness
of the as-grown
surface,
thehigh etching
rate of theZ, region
flattens the Si
crystallites
and leads to the decreasedroughness
of the etchedsamples ;
in the A and B seriesdeposits,
with the lowest values of therough-
ness of the as-grown surface and
etching
rate of theZI region,
thegrain-boundary
contribution to theZ2 region etching
isresponsible
for the increasedroughness
of thedeeply
etchedsamples.
In
figure 7,
the 20 °Cetching
rates of the near-surface
ZI
anddeep Z2 regions
arecompared
withthe
values,
measured on the as-grown(Z
=0)
andetched
samples
of the three studieddeposit series,
ofthe Raman
peak frequency w
or width Tand
relativedecrease
0394R(B)/Rm(B)
of the difference0394R(/)
between the UV Absolute Reflectance
Rm(B)
of amonocrystalline sample
and the filmsample
oneR(B).
As discussed elsewhere[8],
these Raman and Reflectanceparameters
indicate((within
thepenet-
rating depth
of the usedlight wavelength))
the size676
(w )
and size distribution(0393)
of Sicrystal
withdefect-free
lattice,
and the deficitdensity
- orexcess volume - associated with the material defects
(twins, dislocations, vacancies...).
As shownby
theresults in
figure 7, only
theetching
rate of theZ2 regions continuously
decreases withdecreasing
Raman and UV Reflectance
quality
of theZ2 polycrystalline region
with columnar character.4. Conclusion.
The
study puts
into evidence the existence of threeregions
with different chemicalreactivity
in boron-doped polycrystalline
films of around0.6
03BCm thick-ness
deposited
at 570 and 620 °C. Theseregions
areconfirmed
by
the studies of thelayer
microstructureusing TEM,
Raman and Absolute Reflectance re-sults.
Especially
the tworegions
above the interfacialone have been
investigated.
The
ZI (Z
= 0 to - 1 000Â) region
nearthe
external surface of the
boron-doped deposits shows
chemical
properties
close to themonocrystalline
silicon ones. It then appears as a
polycrystalline
material whose
major
chemicalproperties
are domi-nated
by
thecrystalline grains.
Beneath theZI region
exists aregion Z2 (Z ~
1 000 to 4-5 000Á)
whose
properties strongly
differ from those of mono-crystalline
silicon. Itsetching
rate has a null value of the activation energy ; theetching hydrodynamical
properties obey
the rules of surface reactions and no more the mass transfer ones. Thisregion
appears dominatedby
the surface-reaction ofoxidation
witha
quasi-infinite
surface effect.From TEM
observations,
RamanSpectrometry
and UV
Reflectrometry,
the aboveetching
behavi-our agrees with the
changes
in the microstructure of thep-Si
films studied with filmdepth
anddeposition
conditions. The
highest
surfaceroughness
and lowest1017 cm- 3 boron
content of the C series films(depo-
sited at
620 °C)
agree with thehighest etching
rate oftheir
ZI region.
In thedeep regions Z2
of the threedeposit
seriesstudied,
thecrossing
down of thecolumnar
grains takes
into account the decreased values of theetching
rate due to thelarge
increase ofthe silicon
developed
surface and theprevailing
effect
of thegrain
boundaries.Thus,
aspreviously
observed for the
crystalline
«quality
» ofZ2 region [8],
theetching
rate of theZ2 region
now decreaseswith
decreasing
the film boron content anddepo-
sition
temperature.
Acknowledgments.
We wish to express our
acknowledgments
toF. Rossel of LAAS for her technical assistance and to P.
Bernoux,
ofMotorola,
for hishelp
inpreparing
the films.
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