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Corporate Decision Analysis: An Engineering Approach

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Corporate Decision Analysis:

An Engineering Approach

Victor Tang

Product Lifecycle Team

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Observations from corporate experience about senior-executive decisions under uncertainty.

Data quality

Range of alternatives considered Importance of decision variables Uncontrollable variables

Impact of uncontrollable variables Predictive power largely untested narrow largely unaddressed largely unaddressed largely unaddressed low

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Decision outcome =

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In situ experiment #3

High-tech manufacturing company (US)

• $700 M/year global high-tech manufacturer failing to generate profit.

• Company de-listed from stock exchange.

• Board of directors appoints new president.

Wants an assessment of his turnaround strategy, survey of alternatives and their prospects to generate profit.

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engagement process

Problem definition

Goal & objectives

Generating alternatives Analyzing alternatives Selecting an alternative Final report decision situation decision situation

goals & objectives

goals & objectives

controllable and uncontrollable factors controllable and uncontrollable factors sample scenarios sample scenarios analyze what-if’s analyze what-if’s commit to action commit to action documentation documentation president president president working group president working group working group working group scenarios’ forecasts scenarios’ forecasts what-if constructions what-if constructions

Data collection & de-biasing

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Frame the problem uncontrollable variables controllable variables outcomes problem

1. Customer base changes

2. Senior management interaction 3. Banker actions

4. Loss of critical skill

1. Sales, general & admin expenses, SG&A 2. Cost of goods sold, COGS

3. Capacity utilization

4. Customer portfolio structure 5. Sales

6. Financing

Profitability in 6 Months Survival

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Boundaries of the solution and uncertainty space Î 729 alternatives and 54 uncontrollable environments

-10 % -2 % 80 % dev<20%, a/t<12%, mfg.<8% +5 % China action, + $25 M annualized $ 54 M $ 651 M 60 % dev<10%, a/t<6%, mfg.<4% $ 690M Mexico action, + $12 M annualized +10 % +2 % 40 % current mix -5 % $10M short 1. SG&A 2. COGS 3. plant capacity 4. customer portfolio mix 5. sales 6. financing level 3 level 2 level 1 Controllable net gain >5%GM strong management unity

US banks relax terms gain 1 or 2 skills no change weak management unity no change no change net loss >5% GM = current US banks drop lose 3 skills

1. cust. base change 2. senior executives’ interactions 3. banker actions 4. critical skills best current worse UncontrollableBAU

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3 3 3 1 3 1 3 1 1 3 1 3 3 2 1 2 3 3 2 1 3 1 2 3 1 3 2 3 1 3 2 3 2 1 3 2 1 2 1 3 2 2 3 1 3 2 1 2 1 1 2 2 3 1 3 3 1 1 2 1 2 2 3 3 1 1 1 2 3 1 3 3 3 1 2 3 2 3 2 3 1 2 1 3 2 1 1 3 3 2 1 3 3 2 2 2 3 2 2 1 1 2 3 3 3 3 3 1 2 2 2 2 2 1 1 1 1 1 1 1 1 2 1 2 2 2 best worst current level 3 level 1 level 2 level 3 level 1 level 2 level 3 level 2 level 2 level 3 level 1 level 2 financing sales port folio capacity COGS SG&A uncontrollable factor levels controllable factors Collect and analyze the data. BAU

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P R O F I T $ M Fr e q ue nc y -1.8 -3.6 -5.4 -7.2 -9.0 -10.8 25 20 15 10 5 0 Normal F O R E C A S T [ C U R R E N T ] r o u n d 1 & 2 P R O F I T $ M Fr e q ue nc y -4 -6 -8 -10 -12 -14 -16 80 70 60 50 40 30 20 10 0 Normal F O R E C A S T [ W O R S T ] r o u n d 1 & 2 P R O F I T $ M Fr e q ue nc y 2 0 -2 -4 -6 -8 -10 40 30 20 10 0 Normal F O R E C A S T [ B E S T ] r o u n d 1 & 2 Fr e q ue nc y 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 20 15 10 5 0 Normal C O N F D E N C E ( 1 - 5 ) r o u nd 1 & 2 confidence rises stdev È forecasts È stdev È forecasts Ç stdev È forecasts = stdev È round 1 round 2

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U + + + + + + + BAU BAU BAU BAU BAU BAU BAU BAU best worst current What if ? -2.89 +0.43 -1.15 -1.68 -1.90 -2.41 -2.72 +2.18 -9.40 -5.90 -7.73 -8.28 -8.27 -8.17 -8.43 -4.24 -5.54 -2.04 -3.99 -4.35 -4.43 -4.90 -5.16 -0.40 business as usual COGS+ cust. portfolio+ SG&A+ sales+ financing+ plant capacity+ COGS+ + portfolio+ profit $ M

Unconstrained exploration of what if’s

2 % 3 % 7 % 7 % 9 % 72 % capacity financing sales SG&A Cportfolio COGS

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Manufacturing company results: Plan versus actual

derived $ 0.41 M derived $ -1.13M reported to SEC $ 1M results È shortfall ~$10 M 1 shortfall ~$5 M 1.5 financing È $690 M - 5% 1 $690 M -2.5% 1.5 sales Ç improved mix 2.5 no change 2 portfolio actions Ç 70 % 2.5 60 % 2 plant utilization = same 2.5 $651 M – 1% 2.5 COGS = same 3 $54 M-10% 3 SG&A vs. plan values (level) level values (level) level actual performance Plan controllable factors

• loss of $16 M same quarter last year • loss of $13 M previous quarter

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Services company results: Plan versus actual

3.5 actual resultxx x worst 2.7 -worst 3.6 best 3.2 best 4.1 best 4.1 2.9 2 2 2 3 level delivered -environment = = = = values (level) current current 3.8 environment environment derived results slip 2-3 months 3 meet delivery date 3 Project delivery = 2 use some contingency 2 Cost contingency = 2 3 waves. Focus US & Japan 2 Project approach = 3 change project leader & program mgr. 3 Project leadership values (level) level values (level)

level Post-BAU plan agreed result

controllable factors

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Executives were enthusiastic about the method

“Let’s take this to our board of directors.” “Approach will make better decisions.”

“... excellent, rational ...Understand risk with factors cannot control.”

“Value of this process is in the process not the conclusions.”

“This process visualizes the decision … instead of intuition.”

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Forecasts vs. derived estimates give an indication of an operator’s repeatability across forecasts.

participant 1 -10.0 -5.0 0.0 5.0 10.0 131333 133113 222121 313113 323311 participant 2 -10.0 -5.0 0.0 5.0 10.0 131333 133113 222121 313113 323311 participant 3 -10.0 -5.0 0.0 5.0 10.0 131333 133113 222121 313113 323311 Individual forecasts

Derived estimates using L18 operator data particpant 5 -10.0 -5.0 0.0 5.0 10.0 131333 133113 222121 313113 323311 participant 4 -10.0 -5.0 0.0 5.0 10.0 131333 133113 222121 313113 323311

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Individual forecasts of 5 (test) treatments gives us an indication of reproducibility across “operators”

-10.0 -5.0 0.0 5.0 10.0 131333 133113 222121 313113 323311 p 1 p 2 p 3 p 4 p 5 Profit forecasts $M

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Can identify source of low quality data

overall variation in measurements

(forecasts)

actual variation part-part

variation over all treatments measurem’t system variation Gage R&R repeatability variation in forecast by one operator for a given treatment

reproducibility

variation in forecasts of different operators for a given treatment 49 % 48 % 3 % 7 % 82 % 11 % w/o op 4 all

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New approach to ...

senior-executive decisions under uncertainty.

Data quality can be improved

Range of alternatives considered entire solution space

Importance of decision variables can be determined

Uncontrollable variables can be determined

Impact of uncontrollable variables can be determined

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ƒ Analyze corporate decision-making

Controllable variables Uncontrollable variables

ƒ Explore the entire solution space

Systematically and economically

ƒ Explore outcomes over entire space of uncertainty

Unconstraint range of what-if scenarios

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Experiment power power of experiment 0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8

difference from BAU profit $M

po

w

e

r

ƒ Power is the ability to detect a difference when one exists. ƒ Power is the probability that you will reject a premise when

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