Fichier PDF autopilot tj tg stx magnum.pdf

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Automated Steering System

Installation Instructions

Case IH

^Q

STX 275 Steiger

Q

STX 325 Steiger

Q

STX 375 Steiger

Q

STX 425 Steiger

Q

STX 440 Steiger

Q

STX 450 Steiger

Q

STX 500 Steiger New Holland

^Q

TJ 275

Q

TJ 325

Q

TJ 375

Q

TJ 425

Q

TJ 440

Q

TJ 450

Q

TJ 500

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USA

800-865-7438 (US toll free) +1-913-495-2700 Phone +1-913-495-2750 Fax trimble_support@trimble.com www.trimble.com

Copyright and Trademarks

© 1999–2005, Trimble Navigation Limited. All rights reserved. Trimble, the Globe & Triangle logo, AgGPS, and EZ-Guide are trademarks of Trimble Navigation Limited, registered in the United States Patent and Trademark Office and in other countries. Autopilot and SiteNet are trademarks of Trimble Navigation Limited.

All other trademarks are the property of their respective owners.

Release Notice

This is the January 2006 release (Revision B) of the AgGPS Autopilot Automated Steering System Installation Instructions, part number 54036-15-ENG. It applies to version 3.00 of the AgGPS Autopilot automated steering system.

The following limited warranties give you specific legal rights. You may have others, which vary from state/jurisdiction to state/jurisdiction.

Product Limited Warranty

Trimble warrants that this Trimble product and its internal components (the “Product”) shall be free from defects in materials and workmanship and will substantially conform to Trimble’s applicable published specifications for the Product for a period of one (1) year, starting from the earlier of (i) the date of installation, or (ii) six (6) months from the date of product shipment from Trimble. This warranty applies only to the Product if installed by Trimble or a distributor authorized by Trimble to perform Product installation services.

Software Components and Enhancements

All Product software components (sometimes hereinafter also referred to as “Software”) are licensed and not sold. Any Software accompanied by a separate End User License Agreement (“EULA”) shall be governed by the terms, conditions, restrictions and limited warranty terms of such EULA notwithstanding the preceding paragraph. During the limited warranty period you will be entitled to receive, at no additional charge, such Fix Updates and Minor Updates to the Product software as Trimble may develop for general release, subject to the procedures for delivery to purchasers of Trimble products generally. If you have purchased the Product from an authorized Trimble distributor rather than from Trimble directly, Trimble may, at its option, forward the software Fix Update or Minor Update to the Trimble distributor for final distribution to you. Major Upgrades, new products, or substantially new software releases, as identified by Trimble are expressly excused from this enhancement process and limited warranty. Receipt of software updates shall not serve to extend the limited warranty period.

For purposes of this warranty the following definitions shall apply: (1)

“Fix Update” means an error correction or other update created to fix a previous software version that does not substantially conform to its published specifications; (2) “Minor Update” occurs when

enhancements are made to current features in a software program; and (3) “Major Upgrade” occurs when significant new features are added to software, or when a new product containing new features replaces the further development of a current product line. Trimble reserves the right to determine, in its sole discretion, what constitutes a significant new feature and Major Upgrade.

Warranty Remedies

Trimble’s sole liability and your exclusive remedy under the warranties set forth above shall be, at Trimble’s option, to repair or replace any Product that fails to conform to such warranty (“Nonconforming Product”), and/or issue a cash refund up to the purchase price paid by you for any such Nonconforming Product, excluding costs of installation, upon your return of the Nonconforming Product to Trimble in accordance with Trimble’s standard return material authorization process. Such remedy may include reimbursement of the cost of repairs for damage to third-party equipment onto which the Product is installed, if such damage is found to be directly caused by the Product as reasonably determined by Trimble following a root cause analysis.

Warranty Exclusions and Disclaimer

These warranties shall be applied only in the event and to the extent that

obtained through the use of the Product.

THEWARRANTIESABOVESTATE TRIMBLE'SENTIRELIABILITY, AND YOUREXCLUSIVEREMEDIES, RELATINGTOPERFORMANCEOFTHE PRODUCTSANDSOFTWARE. EXCEPTASOTHERWISEEXPRESSLY PROVIDEDHEREIN, THEPRODUCTS, SOFTWARE, AND ACCOMPANYINGDOCUMENTATIONANDMATERIALSARE PROVIDED “AS-IS” ANDWITHOUTEXPRESSORIMPLIEDWARRANTY OFANYKINDBYEITHERTRIMBLENAVIGATIONLIMITEDOR ANYONEWHOHASBEENINVOLVEDINITSCREATION, PRODUCTION, INSTALLATION, ORDISTRIBUTIONINCLUDING, BUTNOTLIMITED TO, THEIMPLIEDWARRANTIESOFMERCHANTABILITYANDFITNESS FORAPARTICULARPURPOSE, TITLE, ANDNONINFRINGEMENT. THE STATEDEXPRESSWARRANTIESAREINLIEUOFALLOBLIGATIONS ORLIABILITIESONTHEPARTOFTRIMBLEARISINGOUTOF, ORIN CONNECTIONWITH, ANYPRODUCTSORSOFTWARE. SOMESTATES ANDJURISDICTIONSDONOTALLOWLIMITATIONSONDURATION ORTHEEXCLUSIONOFANIMPLIEDWARRANTY, SOTHEABOVE LIMITATIONMAYNOTAPPLYTOYOU.

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Limitation of Liability

TRIMBLE’SENTIRELIABILITYUNDERANYPROVISIONHEREINSHALL BELIMITEDTOTHEAMOUNTPAIDBYYOUFORTHEPRODUCTOR SOFTWARELICENSE. TOTHEMAXIMUMEXTENTPERMITTEDBY APPLICABLELAW, INNOEVENTSHALLTRIMBLEORITSSUPPLIERS BELIABLEFORANYINDIRECT, SPECIAL, INCIDENTALOR CONSEQUENTIALDAMAGESWHATSOEVERUNDERANY

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NOTE: THEABOVELIMITEDWARRANTYPROVISIONSMAYNOT APPLYTOPRODUCTSORSOFTWAREPURCHASEDINTHEEUROPEAN UNION.PLEASECONTACTYOURTRIMBLEDEALERFORAPPLICABLE WARRANTYINFORMATION.

Notices

Class B Statement – Notice to Users. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communication.

However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

– Reorient or relocate the receiving antenna.

– Increase the separation between the equipment and the receiver.

– Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

– Consult the dealer or an experienced radio/TV technician for help.

Changes and modifications not expressly approved by the manufacturer or registrant of this equipment can void your authority to operate this equipment under Federal Communications Commission rules.

Notice to Our European Union Customers

For product recycling instructions and more information, please go to:

www.trimble.com/ev.shtml

Recycling in Europe: To recycle Trimble WEEE, Call

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Follow the safety information in this chapter at all times.

1.1

Safety / Machine Preparation Information

11.1

Personal protection

C

CAUTION – Always wear protective glasses, shoes, and any other protective equipment as required by job conditions and machine.

C

CAUTION – Wear protective glasses when using pressurized air or water to clean surfaces or cleaning overhead surfaces.

C

CAUTION – Use proper protective welders clothing if a welding operation is to be done.

C

CAUTION – Do not wear loose clothing or jewelry that can catch on machine parts or tools.

C

CAUTION – Use steps and handrails when entering or exiting a machine while facing the machine.

C

CAUTION – Use caution when checking for hydraulic leaks and system operation. Do not use bare hands to check for leaks. Pinhole leaks can result in a high velocity fluid stream that can penetrate the skin and cause serious injury. Stand clear and use a board or cardboard to check for leaks.

C

CAUTION – Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.

11.2

Machine cleaning

C

CAUTION – If the machine has been used to apply agricultural chemicals, the machine must be steam cleaned to remove any chemical residue from the areas where the technician will be installing brackets, making hydraulic connections or routing cables and hoses.

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11.3

Pre-installation machine preparation

C

CAUTION – Park the machine on a level, hard surface. Block the front and rear wheels.

C

CAUTION – Align the steering straight ahead. On articulated machines, install the articulation locks.

C

CAUTION – Lower all attachments to the ground.

C

CAUTION – To avoid burns, allow hot machines to cool before attempting installation.

C

CAUTION – Relieve all pressure in oil, air and water systems before disconnecting any lines, fittings or related items.

C

CAUTION – Be careful when removing fill caps, breathers and hose connections. Hold a rag over the cap or fitting to prevent being sprayed by liquids that may still be under pressure.

C

CAUTION – Before starting to disconnect hydraulic and electrical components, disconnect the battery cables and attach a “Do Not Operate” or similar tag in the operator’s cab. A lockout box should also be installed on the battery terminal to avoid the battery from being reconnected.

C

CAUTION – Remove the key from the ignition switch.

Note –

– Before you begin an installation, read through these instructions to familiarize yourself with the installation procedure.

– The left and right sides of the machine are referenced while standing behind the unit, facing the normal direction of travel.

– Open all kit boxes and check contents of box against packing list/s. Lay all parts out on a clean work bench.

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Safety Information . . . iii

Safety / Machine Preparation Information . . . . iii

Personal protection . . . . iii

Machine cleaning. . . . iii

Pre-installation machine preparation . . . . iv

1 Introduction . . . . 1

Technical Assistance . . . 2

Your Comments . . . 2

Manual System Upgrade to the Autopilot System. . . 3

EZ-Guide SL AgGPS 114 manual guide system . . . 3

AgGPS 124 or AgGPS 132 PSO system . . . 3

AgGPS 150 EZ-Guide Plus lightbar . . . 3

Required Components . . . 3

Autopilot Hardware Organization - as Shipped . . . 4

Autopilot Hardware Organization - as Installed . . . 5

2 Hydraulic Control Valve Installation . . . . 7

275 / 325 Models Components. . . 8

275 / 325 Models: Prepare the Hydraulic Valve. . . 9

275 / 325 Models: Install the Hydraulic Hoses . . . 13

375 to 500 Models Components . . . 18

375 to 500 Models: Prepare the Hydraulic Valve . . . 19

375 to 500 Models: Install the Hydraulic Hoses . . . 22

3 AutoSense Steering Sensor Installation . . . 29

AutoSense Steering Sensor Components . . . 30

Install the AutoSense Steering Sensor . . . 31

Harness Preparation (P/N 54602 Rev C) . . . 33

4 Antenna/Receiver Installation . . . 35

AgGPS 114 Components . . . 36

AgGPS 132 Components . . . 37

AgGPS 114/132 Installation Process . . . 38

AgGPS 252 GPS Receiver with SiteNet Radio (If Equipped) Components . . . 41

AgGPS 252 GPS Receiver with SiteNet Radio (If Equipped) Installation Process. . . 42

AgGPS 252 GPS Receiver with AgGPS 900 Radio Module (If Equipped) Components . . . 46

AgGPS 252 GPS Receiver with AgGPS 900 Radio Module (If Equipped) Installation Process . . 47

5 Display Installation . . . 51

EZ-Guide Plus Lightbar Components . . . 52

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AgGPS 170 Display System Components . . . 58

AgGPS 170 Display System Installation Process . . . 59

6 Power Harness Installation . . . 61

Power Harness Components . . . 62

Power Harness Installation Process . . . 63

7 Remote Engage Switch Installation . . . 67

Remote Engage Switch Components: Rocker Switch. . . 68

Remote Engage Switch Components: Foot Switch . . . 69

Prepare the Remote Engage Cable . . . 70

Using the Remote Engage Switch . . . 74

8 Controller Installation . . . 75

Controller Installation . . . 76

Controller Connections . . . 80

9 Final Machine Check . . . 85

Final Machine Check . . . 86

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1

Introduction

¹

This manual describes how to install the Trimble

®

^AgGPS

®

^Autopilot

™

automated steering system.

Even if you have used other Global Positioning System (GPS) products before, Trimble® recommends that you spend some time reading this manual to learn about the special features of this product. If you are not familiar with GPS, visit the Trimble website (www.trimble.com) for an interactive look at Trimble and GPS.

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Technical Assistance

If you have a problem and cannot find the information you need in the product documentation, contact Trimble technical support:

1. Go to the Trimble website (www.trimble.com).

2. Click the Support button at the top of the screen. The Support A–Z list of products appears.

3. Scroll to the bottom of the list.

4. Click the submit an inquiry link. A form appears.

5. Complete the form and then click Send.

Your Comments

Your feedback about the supporting documentation helps us to improve it with each revision. E-mail your comments to ReaderFeedback@trimble.com.

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Manual System Upgrade to the Autopilot System

10.1

EZ-Guide SL AgGPS 114 manual guide system

10.2 AgGPS 124 or AgGPS 132 PSO system

10.3 AgGPS 150 EZ-Guide Plus lightbar

Required Components

Retain Remove

AgGPS 21A lightbar AgGPS 114 antenna/receiver

Lightbar cable (P/N 35204)

NOTE: Replace with lightbar only cable from conversion kit.

AgGPS 114 receiver cable (P/N 40947)

NOTE: Replace with cable from conversion kit. Extension cable available as accessory.

Remote keypad

AgGPS 21A lightbar

Antenna for AgGPS 124 or 132 receiver AgGPS 124 or 132 receiver

Antenna to receiver cable

Lightbar to receiver cable

NOTE: Replace with lightbar only cable from conversion kit.

Remote keypad

AgGPS 150 EZ-Guide Plus lightbar

Antenna for AgGPS 150 EZ-Guide Plus lightbar Antenna to receiver cable

(Optional) Remote keypad

Kits required Special tools required

Platform kit: P/N 54036-15

Hydraulic hose kit STX 275 – 325: P/N 49771 STX 375 – 500: P/N 49917 Roof bracket kit: P/N 49307

49317-TL template

#7 drill bit 1/4 inch drill bit 1/4-20 UNC tap Tap handle

Open end wrench set (metric and SAE) Allen wrench set (metric and inch sizes)

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Autopilot Hardware Organization - as Shipped

Platform Kit (P/N 54036-15)

Common Parts

GPS Receiver Display Hyd. Hose Kit (P/N 49771 or

P/N 49917)

Roof Bracket Kit (P/N 49307) (2) Hydraulic valve

2) Pressure manifold

(2) Pressure transducer

(2) Manifold mounting bracket

(2) Hydraulic valve cable

(2) Manual override cable

(2) Bolt kit - hydraulics

(3) Steering angle cable

(3) Steering angle sensor, mounting brackets, and hardware

(6) Power cable

(8) Bolt kit, controller

(8) Controller

(8) Cable kit

• Main harness

• Aux harness

• Sonalert alarm

(4) GPS receiver

(4) GPS antenna

(4) GPS receiver mounting bracket

(4) GPS receiver power/data cable

(4) RTK radio, cable, and mounting bracket kit (supplied separately)

(5) lightbar

(5) AgGPS 170 display

(5) AgGPS 170 cable

(5) AgGPS 170 mounting bracket

(5) AgGPS 50 lightbar

(5) AgGPS 150 lightbar

(2) Hyd. hoses

(2) Hyd. adapters

(4) Roof brackets

(4) Bolt kit, roof bracket

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Autopilot Hardware Organization - as Installed

Hydraulics (2)

Steering Sensor (3)

GPS Receiver (4)

Display (5)

Power (6)

Controller (8)

• Hydraulic valve, manifold, pressure transducer, manifold mounting bracket

• Hydraulics/

valve cable

• Manual override cable

• Steering angle sensor assembly, mounting brackets, and hardware

• Steering angle cable

• GPS receiver

• GPS antenna

• GPS receiver mounting bracket

• GPS receiver power/data cable

• Roof brackets

• Lightbar

• AgGPS 170

• Lightbar cable

• AgGPS 170 cable

• Lightbar mounting bracket

• EZ-Guide Plus

• Power cable • Controller

• Bolt kit- controller

• Sonalert

• Main harness

• Aux harness

(12)

(13)

2

Hydraulic Control Valve Installation

²

In this chapter:

Q 275 / 325 Models Components

Q 275 / 325 Models: Prepare the Hydraulic Valve

Q 275 / 325 Models: Install the Hydraulic Hoses

Q 375 to 500 Models Components

Q 375 to 500 Models: Prepare the Hydraulic Valve

Q 375 to 500 Models: Install the Hydraulic Hoses

This chapter describes how to install the hydraulic control valve and hoses.

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275 / 325 Models Components

Figure 2.1 275 / 325 hydraulic overview

Num Item Code Num Item Code

X

78 inch hose F451TCJSJS-6-6-6-78

]

14 inch hose F451TCJSJ9-6-6-6-14

Y

26 inch hose F5451TCJSJ9-10-10-10-26

^

Fitting (x4) 10 R6L0-S

Z

_

Fitting (x2) 6-4 C50L0-S

[

`

Fitting (x2) 10 C50L0-S

\

a

Fitting (x2) 10 V50L0-S

\

[ Z

Y

X

a

`

_

] ^

^ ^

^

` _

a

(15)

275 / 325 Models: Prepare the Hydraulic Valve

Note – Place the hydraulic components from the kit on a clean work surface.

Step 1

Lubricate the O-rings and connect the control valve X to the manifold Y with four M6 x 40 socket head bolts. Tighten the bolts to 14 –16 Nm (10 – 12 ft. lbs.).

Note –

– Match the V pattern of the oil passages Z between the manifold Y and control valve X.

– A 5mm Allen wrench is required.

Step2

Install and tighten the pressure sensor in the manifold.

X

Z

Y

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Step 3

With the manifold positioned as shown, install and tighten the fittings and orientate them as shown:

• Elbow, 90 adjustable -10 ORFS-ORB in top port facing down

• Elbow, 90 adjustable -10 ORFS-ORB in middle port 10 degrees forward from down position toward the valve

• Elbow, 90 adjustable -6 ORFS- ORB in lower port facing down

Step 4

With the manifold positioned as shown, install and tighten the fittings and orientate them as shown:

• Elbow, 90 adjustable -6 ORFS- ORB in top port

• Elbow, 45 adjustable -10 ORFS-ORB in middle port 30 degrees from down position toward valve

• Elbow, 45 adjustable -10 ORFS-ORB in lower port 30 degrees from down position toward valve

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Step 5

Install the mounting plate to the bottom of the control valve/manifold assembly with four M10 x 30 bolts and M10 spring lock washers.

Tighten the bolts to 54 Nm – 61 Nm (40 – 45 ft/lbs).

Step 6

Position the mounting plate with the valve assembly facing toward the cab.

Set the bracket on the air cleaner mounting plate, against the left rear air cleaner leg so the centerline of the first mounting hole is approximately 63 mm (2.5 inches) X from the outer tube of the air cleaner mounting frame. Mark the location of the four mounting holes onto the air cleaner mounting plate.

Step 7

Remove the air cleaner canister and drill four 12 mm (1/2 inch) mounting holes.

X

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Step 8

Reinstall the air cleaner canister.

Mount the bracket with the valve to the air cleaner mounting plate with four M10 x 30 bolts and prevailing torque nuts.

(19)

275 / 325 Models: Install the Hydraulic Hoses

Step 1

Remove the load sense hose from the right side of the steering pump and the priority valve.

Step 2

Install the 78 inch long hydraulic hose from the kit to the priority valve and route it to the left side of the AgGPS Autopilot manifold. Connect it to the lower port, which is labeled

“LS2”.

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Step 3

Remove the left steer hose X and right steer hose Y from the right side of the steering pump. Mark both hoses for proper identification.

Step 4

Install two ORFS swivel run -10 tees onto the fittings on the left and right steer ports. Reinstall the original hoses to the tees.

Note – Leave all fittings and hose connections loose until all hose routings are complete.

Step 5

Remove the pressure hose X and tank hose Y from the left side of the steering pump. Mark both hoses for proper identification.

X Y

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Step 6

Install two ORFS swivel run -10 tees onto the fittings on the pressure and tank ports. Reinstall the original hoses to the tees.

Step 7

Connect the 14 inch hydraulic hose to the Load Sense port at the steering pump and then route the hose over to and connect to the right top port, which is labeled “LS1” on the AgGPS Autopilot manifold.

Step 8

Connect the 18 inch hydraulic hose to the right steer tee at the steering pump and then route the hose over to and connect to the right center port, which is labeled “B” on the AgGPS Autopilot manifold.

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Step 9

Connect the 26 inch hydraulic hose to the left steer tee at the steering pump and then route the hose over to and connect to the left center port, which is labeled “A” on the AgGPS Autopilot manifold.

Step 10

Connect the 18 inch hydraulic hose to the pressure port tee at the steering pump and then route the hose over to and connect to the left top port, which is labeled “P” on the AgGPS Autopilot manifold.

Step 11

Connect the 22 inch hydraulic hose to the tank port tee at the steering pump and then route the hose over to and connect to the right lower port, which is labeled “T” on the AgGPS Autopilot manifold.

Step 12

Ensure that all hose routings are unobstructed and clear of pinch points. Individually tighten each fitting and hose and try to avoid any hose contact with other hoses.

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Step 13

Double check all hydraulic connections to be sure they are tightened.

Check the machine hydraulic oil level and add oil as needed.

Re-connect the battery and start the machine to check for hydraulic leaks.

Disconnect the battery after the leak check has been performed.

Step 14

Plug the connectors from the AgGPS Autopilot hydraulic valve cable X into the mating connectors Y on the steering valve. Plug the pressure sensor connector Z into the pressure sensor.

Note – The connectors on the AgGPS Autopilot harness are labeled “LEFT”

and “RIGHT”. The wires on the steering solenoid valve are labeled “A”

and “B”. Connect the “A” wires to the

“LEFT” connector and the “B” wires to the “RIGHT” connector.

Use tie straps to secure the excess Autopilot harness to the load sense hose [.

Step 15

Route the cables under the cab along the top of the transmission. Leave the three pin connector at the

articulation joint. Route the remaining cable end into the cab through the access hole at the right rear corner of the cab. Route the cable into the electronics bay and to the trainer seat. The connections will be established later.

Y [

Z

X

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375 to 500 Models Components

Figure 2.2 375 to 500 models hydraulic overview

Note – Part numbers are Parker numbers and are for reference only.

Num Description Part number Num Description Part number

X

36 Inch Hose F451TCJSJ1-12-10-10-36

^

Fitting (x2) 8-10 F50L0-S

Y

36 Inch Hose F451TCJSJ9-10-12-10-36

_

Fitting (x2) 10 F50L0-S

Z

36 Inch Hose (x2) F451TCJSJ9-8-8-8-36

`

^Fitting ^{12 C6L0-S}

[

14.5 Inch Hose F451TCJSJ1-6-6-6-14.5

a

^Fitting 6-4 C50L0-S

\

F

^Fitting 6-4 V50L0-S

]

[

Z X

Y

_ ^

\ ]

\

Z

]

_ ^

`

a

F

(25)

375 to 500 Models: Prepare the Hydraulic Valve

Note – Place the hydraulic components from the kit on a clean work surface.

Step 1

Lubricate the O-rings and then install the steering valve X to the manifold Y with four M6 x 40 socket head bolts. Tighten the bolts to 14 – 16 Nm (10 – 12 ft/lbs).

Note –

– Match the V pattern of the oil passages Z between the manifold Y and the steering valve X.

– A 5 mm Allen wrench is required.

Step 2

Install and tighten the pressure sensor in the manifold.

Y

X

Z

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Step 3

With the manifold positioned as shown, install and tighten the fittings and orientate as follows:

• Connector -10 ORFS-ORB in top port

• Connector -8 ORFS-ORB in middle port

• Elbow, 45 Adjustable -6 ORFS- ORB in lower port facing down

Step 4

With the manifold positioned as shown, install and tighten the fittings and orientate as follows:

• Elbow, 90 adjustable -6 ORFS- ORB in top port facing forward toward valve

• Connector -8 ORFS-ORB in middle port

• Connector -10 ORFS-ORB in lower port

Step 5

Install the mounting plate to the bottom of the steering

valve/manifold assembly with four M10 x 30 bolts and M10 spring lock washers. Tighten the bolts to 54 –

61 Nm (40 – 45 ft/lbs).

(27)

Step 6

The valve will be mounted on the left engine compartment walkway. The mounting bolts will be positioned in the holes shown X.

Step 7

Install the steering valve/manifold assembly to the bottom of the walkway. Install them with two M10 x 30 bolts, with a M11 x 30 washer and then a M11 x 21 washer on the top side of the step, and a M11 x 21 washer and M10 nylon lock nut under the mounting bracket.

Step 8

It may be necessary to reposition the main engine harness to obtain clearance for the steering valve/manifold assembly.

X

(28)

375 to 500 Models: Install the Hydraulic Hoses

Step 1

Remove the load sense hose from the left side of the steering pump. Mark the hose for proper identification.

Step 2

Remove the pressure hose X and tank hose Y from the left side of the steering pump. Mark both hoses for proper identification.

Step 3

Install two ORFS swivel run -12 tees onto the fittings on the pressure X and tank Y ports.

Note – Leave all fittings and hose connections loose until all hose routings are complete.

X Y

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Step 4

Reinstall the original hoses to the tees.

Step 5

Install the swivel elbow into the tee going to the tank port.

Step 6

Remove the left steer hose X and right steer hose Y from the right side of the steering pump. Mark both hoses for proper identification.

Note – Be careful to route the hoses and position fittings so the hoses or the hose ends do not contact any frame or valve components.

Step 7

Install two ORFS swivel run -8 tees onto the fittings on the left and right steer ports.

X Y

(30)

Step 8

Reinstall the original hoses to the tees.

Step 9

Connect the hose to the right steer tee at the steering pump and route the hose over to and connect to the front center port, which is labeled “B”

on the AgGPS Autopilot manifold.

Note – The hose routes over the AgGPS Autopilot steering valve.

Step 10

Connect the hose to the left steer tee at the steering pump and route the hose over to and connect to the rear center port, which is labeled “A” on the AgGPS Autopilot manifold.

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Step 11

Connect the hose to the pressure port tee at the steering pump and then route the hose over to and connect to the rear top port, which is labeled “P” on the AgGPS Autopilot manifold.

Note – The hose routes under the AgGPS Autopilot steering valve.

Step 12

Route the original load sense hose over to and connect to the rear lower port, which is labeled “LS2” on the AgGPS Autopilot manifold.

Step 13

Connect hose to the tank port tee at the steering pump and then route the hose over to and connect to the front lower port, which is labeled “T” on the AgGPS Autopilot manifold.

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Step 14

Connect the hose to the pressure sense port at the steering pump and then route the hose over to and connect to the front top port, which is labeled “LS1” on the AgGPS Autopilot manifold.

Step 15

Ensure all hose routings are unobstructed and clear of pinch points. Individually tighten each fitting and hose and try to avoid any hose contact with other hoses.

Step 16

Double check all hydraulic connections to ensure they are tightened.

Check the machine hydraulic oil level and add oil as needed.

Re-connect the battery and start the machine to check for hydraulic leaks.

Disconnect the battery after the leak check has been performed.

Step 17

Plug the connectors from the AgGPS Autopilot hydraulic valve cable into the mating connectors on the steering valve. Plug the pressure sensor connector into the pressure sensor.

Note – The connectors on the Autopilot harness are labeled “LEFT”

and “RIGHT”. The wires on the steering solenoid valve are labeled “A”

and “B”. Connect the “A” wires to the

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Step 18

Use tie straps to secure the excess AgGPS Autopilot cables to the hoses as shown. Route the opposite end of the cables under the cab along the top of the transmission. Leave the three pin connector at the articulation joint. Route the remaining cable end into the cab through the access hole at the right rear corner of cab into the electronics bay and to the trainer seat. The connections will be established later.

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3

AutoSense Steering Sensor

Installation

³

Q AutoSense Steering Sensor Components

Q Harness Preparation (P/N 54602 Rev C)

This chapter describes how to install the AutoSense steering sensor.

Note –

– If the described mounting location is not accessible, chose an alternate location. To ensure proper function, the AutoSense sensor must be located in a position that is free of obstructions and allows it to rotate with the wheels when they turn.

– On articulated vehicles, mount the AutoSense sensor on the opposite side of the pivot point to the Autopilot controller.

– Mount the sensor base down or base up so the sensor maintains a level orientation. Do not mount the sensor on its side. An angle of up to 10 degrees in any direction is acceptable.

– To avoid stretching the cable, leave adequate length on the service loop.

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AutoSense Steering Sensor Components

Figure 3.1 AutoSense steering sensor harness

Number Component name

X

P-6 connector

Y

Power connector

Z

AutoSense connector

[

Jumper cable

\

AutoSense steering cable

X

Z Y [

\

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Install the AutoSense Steering Sensor

Step 1

Locate the mounting location on the rear of the frame.

Step 2

Use the hardware provided to mount the bracket.

Step 3

Mount the AutoSense sensor with the connector pointing toward the front of the vehicle.

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Step 4

Route the steering cable to the steering sensor along the existing hoses and then connect it to the steering sensor. Leave adequate length on the service loop to avoid stretching the cable.

Step 5

Connect the steering sensor cable connection to P-6 on the main wiring harness. P-6 is labeled “Steering Sensor”.

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Harness Preparation (P/N 54602 Rev C)

Step 1

Remove the black Deutsch DTM receptacle from the P-13 sensors leg of the main harness. See Chapter 8, Controller Connections.

Step 2

Remove the plug from cavity number 1.

Step 3

Remove the wedge from the connector.

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Step 4

Insert the DTM pin labeled “Cavity 1”

into the connector.

Step 5

Pull back on the wire to seat the pin.

Replace the wedge in the connector.

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4

Antenna/Receiver Installation

⁴

Q AgGPS 114 Components

Q AgGPS 132 Components

Q AgGPS 114/132 Installation Process

Q AgGPS 252 GPS Receiver with SiteNet Radio (If Equipped) Components

Q AgGPS 252 GPS Receiver with SiteNet Radio (If Equipped) Installation Process

Q AgGPS 252 GPS Receiver with AgGPS 900 Radio Module (If Equipped) Components

Q AgGPS 252 GPS Receiver with AgGPS 900 Radio Module (If Equipped) Installation Process

This chapter describes how to install an AgGPS 114 antenna/receiver, an AgGPS 132 receiver and antenna, an AgGPS 252 receiver and SiteNet™ radio, or an AgGPS 252 receiver and AgGPS 900 radio module.

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AgGPS 114 Components

Figure 4.1 AgGPS 114 receiver

Num Description

X

^Controller

Y

Antenna/receiver cable

Z

AgGPS 114 antenna/receiver

X Z

Y

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AgGPS 132 Components

Figure 4.2 AgGPS 132 receiver

X

^Controller

Y

AgGPS 132 antenna

Z

Receiver cable

[

AgGPS 132 receiver

\

Antenna cable

\ [

Y

X

Z

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AgGPS 114/132 Installation Process

Note – Perform the brace installation step by step on the cab roof.

Step 1

Remove the four bolts and washers from the cab roof. Place the short brace X at the front of the cab. Place the long brace Y at the rear of the cab. Loosely reinstall the four cab roof bolts. Place the antenna mounting bar Z in the channels as shown.

Step 2

Align the side holes in the mounting bar and brace channels. Place a flat washer onto the bolt. Insert the bolt and washer through the brackets.

Install another washer and then tighten the nut on the bolt. Repeat this step for each channel point.

Tighten the four cab roof bolts.

Step 3

Insert the antenna bolt up through the hole X in the antenna brace.

Z Y

X

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Step 4

Place the antenna onto the bolt and tighten.

AgGPS 114 Only

Attach the antenna/receiver cable and route it toward the “C” post at the right rear of the cab. Secure the cable as needed with ties. Route the cable into the cab electronics bay through the access hole in the cab floor. The access hole is insulated with foam. Route the remaining cable toward the trainer seat.

AgGPS 132 Only

Attach the antenna cable to the antenna and route it toward the “C”

post at the right rear of the cab.

Secure the cable as needed with ties.

Route the cable into the cab electronics bay through the access hole in the cab floor. The access hole is insulated with foam.

The AgGPS 132 receiver may be mounted in the electronics bay next to the operator’s seat. Place the receiver in the electronics bay as shown. Use the receiver as a template and mark the top two holes. Drill holes in the electronics bay and then install the receiver with bolts and nuts.

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Route the antenna cable X to the receiver, which is mounted in the electronics bay. Connect the controller cable to cavity "A" of the receiver. Leave the power/ground connections in electronics bay. Route the remaining cable toward the operator’s seat base.

RIGHT SIDE SHOWN

X

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AgGPS 252 GPS Receiver with SiteNet Radio (If Equipped) Components

Figure 4.3 AgGPS 252 receiver with SiteNet radio (if equipped)

X

^Controller

Y

Z

SiteNet radio cable (if equipped)

[

SiteNet radio (if equipped)

\

[

Y X

Z

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AgGPS 252 GPS Receiver with SiteNet Radio (If Equipped) Installation Process

Note – Perform the brace installation step by step on the cab roof.

Step 1

Remove the four bolts and washers from the cab roof. Place the short brace X at the front of the cab. Place the long brace Y at the rear of the cab. Loosely reinstall the four cab roof bolts. Place the antenna mounting bar Z in the channels as shown.

Step 2

Install another washer and then tighten the nut on the bolt. Repeat this step for each channel point.

Tighten four cab roof bolts.

Step 3

Place the AgGPS mount plate onto the receiver bracket at the angled end as shown. Install the four 1/4-20 x 1/2 flat head screws X.

Y

Z X

X

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Step 4

Position the AgGPS 252 receiver on the bracket with the connector ports at the rear of the cab. Install the nylon shoulder washers X, 1/4 x 7/8 hex bolts Y, and 1/4 lock nuts Z in the receiver.

Step 5

Connect the cable from the cab controller into cavity "A" X. Use the existing bolt to secure the cable clamp Y to the left side of the receiver.

Route the cable along the roof bracket, toward the right side of the cab. Place cable along the “C” post of the cab through the opening in the bottom of the electronics console.

Secure the cable as needed with ties.

Route the remaining cable toward the trainer seat.

If Equipped With SiteNet Radio

Install the SiteNet radio mount bracket. Place a flat washer onto the 3/8 x 2-1/2 hex bolt. Install the bolt through the back of the rear

mounting bar in the third hole from your left. Install another washer.

Place the radio mounting bracket on the bolt through the hole shown X.

Install another washer and lock nut.

Z Y

X

Y

X

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Install a ring grip retaining pin X through the back side of the bracket, next to the bolt.

Install the radio on the mount bracket, with the connector cavity on the bottom.

Note – The radio must be mounted so the LED X on the bottom of the radio is visible.

Align the hole on the radio with the hole on the bracket as shown X.

Install two 5/16 x 5/8 socket head bolts and washers into the mount bracket and radio.

Note – Not all bolts provided for the radio will be used.

X

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Connect the cable to the SiteNet radio. Rotate the connector until it seats and then turn the lock ring into place.

Place the opposite connector end of the radio cable into cavity “B” X.

Remove the plug from cavity “B” and then install the connector. Use the existing bolt to bolt the cable clamp Y to the receiver.

The radio mount bracket may be repositioned for clearance while traveling. Pull the pin out of the mount bracket and then push the radio down toward the left side of cab. Reinstall the pin.

X Y

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AgGPS 252 GPS Receiver with AgGPS 900 Radio Module (If Equipped) Components

Figure 4.4 AgGPS 252 GPS receiver with AgGPS 900 radio module (if equipped)

X

^Controller

Y

Z

[

AgGPS 900 radio module (if equipped)

[ Y

X Z

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AgGPS 252 GPS Receiver with AgGPS 900 Radio Module (If Equipped) Installation Process

Note –

– During disassembly, make note of where any wire harness and hose tie straps are removed from so they can be properly installed during assembly.

– Perform the brace installation step by step on the cab roof.

Step 1

Remove the four bolts and washers from the cab roof. Place the short brace X at the front of the cab. Place the long brace Y at the rear of the cab. Loosely reinstall the four cab roof bolts. Place the antenna mounting bar Z in channels as shown.

Step 2

Install another washer and tighten the nut on the bolt. Repeat this step for each channel point. Tighten all the cab roof bolts.

Y

Z

X

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Step 3

Place the AgGPS 252 mount plate onto the antenna bracket at the angled end, as shown. Install screws X.

Step 4

If it is not already installed, attach the antenna to the radio module.

Step 5

Place the radio module on the AgGPS 252 receiver. Install eight screws in the holes X as shown. Position the receiver and radio on the mount plate with the connector ports at the rear of the cab.

X

X X

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Step 6

Install the bolts and nylon bushings through the receiver. Install nuts and then tighten.

Step 7

Remove the connector plug from port B X and install the radio module connector in its place.

Step 8

Connect the cable from the cab controller into port A X of the AgGPS 252 receiver. Bolt the cable clamp Y to the left side of receiver.

Step 9

Route the cable along the roof bracket, toward the right side of the cab. Place the cable along the C post of the cab through the opening in the bottom of the electronics console.

Continue to route the cable toward the trainer seat. Place ties along the cable to secure it.

X

Y

X

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5

Display Installation

⁵

Q EZ-Guide Plus Lightbar Components

Q EZ-Guide Plus Lightbar Display Installation

Q Mounting the Lightbar

Q AgGPS 170 Display System Components

Q AgGPS 170 Display System Installation Process

This chapter describes and how to install and connect the EZ-Guide Plus lightbar and the AgGPS 170 display in the vehicle.

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EZ-Guide Plus Lightbar Components

Figure 5.1 EZ-Guide Plus lightbar components

Num Description Num Description

X

^Controller

\

Power harness

Y

Display cable

]

Alternative power supply

Z

Optional remote keypad

^

EZ-Guide Plus lightbar

[

External interface cable

_

Sonalert alarm (if connected)

Y X Z

[ ] \

^

_

\

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EZ-Guide Plus Lightbar Display Installation

Step 1

Assemble the lightbar as shown below:

Figure 5.2 EZ-Guide Plus lightbar display

Step 2

Tighten the screws

Y

to a torque of 170 cNm (15 in/lbs). Re-apply thread-lock after every ten insertions. The screws require liquid thread-locking compound for optimum performance.

X

EZ-Guide Plus lightbar

\

Bracket wing nut

Y

Bracket screw

]

Mount bracket

Z

Bracket lock-washer

^

Bracket pad

[

Bracket flat-washer

_

Suction cup mount

X Y

Z [

] ^

_

\ Z

Y

[

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Mounting the Lightbar

There are two ways to mount the EZ-Guide Plus lightbar:

• On a vertical, or near vertical, surface, using a suction cup vacuum mount. For example, to mount the lightbar on a window.

• On a horizontal, or near horizontal surface, using a mount bracket. For example, to mount the lightbar directly on the dashboard with screws.

Vacuum mount installation

Note – The vacuum mount is a

temporary mounting device. Before you use it, read the manufacturer’s

instructions provided with the mounting kit.

Step 1

Use the hardware provided to secure the vacuum mount to the mounting bracket.

Step 2

Dampen the rubber seal on the suction cup.

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Step 3

To secure the lightbar in the desired location, press the suction cup against a flat surface and then pump the gray button

X

until the red line is no longer visible.

Mount bracket installation

Step 1

Use a pen or awl with the bracket drilling template below to mark where the four holes are to be drilled on the mount plate.

X

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Step 2

Drill the holes in the bracket at the marked points.

Figure 5.3 Bracket drilling template

Step 3

Screw the mount bracket to the horizontal surface.

Step 4

Attach the EZ-Guide Plus lightbar to the mount bracket.

Step 5

Connect the cable to the EZ-Guide Plus lightbar.

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Step 6

Attach the EZ-Guide Plus display cable to the main harness connection, which is labeled

“Display”.

Note – If the cable is connected to the auxiliary harness connection labeled

“Spare”, the display will act as a lightbar only.

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AgGPS 170 Display System Components

Figure 5.4 AgGPS 170 display system

X

AgGPS 170 display

]

CAN (not used)

Y

Display harness

^

Lightbar (optional)

Z

Com 1 serial I/O (not used)

_

Lightbar cable (optional)

[

Switch + AgGPS 170 alarm (not used)

`

^Controller

\

AgGPS 170 lightbar (not used)

Y X Z

[

] \

^

_ `

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AgGPS 170 Display System Installation Process

Step 1

The AgGPS 170 display will be mounted in the cab with a bar mount ram mount. Decide where in the cab it will be mounted.

Step 2

Use the provided hardware to assemble the display mounting bracket onto the ram mount.

Step 3

Place a spacer over each threaded hole on the back of the display.

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Step 4

Install the display mount assembly over the spacers. Secure the mount with the provided hardware . The mount is being secured so that, with the display toward you, the mount is on the left side. Install the display mount bracket according to where you will mount the display in the cab.

Step 5

Use the provided hardware to install the bar clamp mount to the ram mount. The display can now be mounted in the cab.

Step 6

Connect the AgGPS 170 display harness to the display. Route the cable to the controller and then connect it to the connection labeled

“Display” on the main harness connection.

Note – Do not connect the AgGPS 170 connection to the auxiliary harness connection labeled “Spare”.

Step 7

Connect the lightbar display cable to the AgGPS 21A lightbar. Route the

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6

Power Harness Installation

⁶

Q Power Harness Components

Q Power Harness Installation Process

This chapter describes how to install the power harness in the vehicle.

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Power Harness Components

Figure 6.1 Power harness components

Note –

– Route all harnesses, wires, and cables along routes that are free of obstructions and pinch points. Use wire ties where necessary. Connectors on all harnesses are identified by component for ease of installation. The following instructions will only give the installer the general direction to route the components. The installer will be responsible for determining the best method to conceal all routings.