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Assessing the hygrothermal performance of innovative wall and window systems

Maref, W.; Rousseau, M. Z.; Manning, M. M.; Lei, W.; Abdulghani, K.; Nunes, S. C.

(2)

http://irc.nrc-cnrc.gc.ca

Asse ssing t he hygrot he r m a l pe rfor m a nc e of innovat ive w a ll a nd w indow syst e m s

M a r e f , W . ; R o u s s e a u , M . ; M a n n i n g , M .

I R C - O R A L - 7 4 5

(3)

Outline

• Background

• Hygrothermal Performance of BES

– Modeling

– Field Experiments

– Laboratory experiments

(4)

Research

House No. 3

FEWF-

BES Field monitoring Lab Exp. Numerical Modelling Practice Review

FY06/07 & 07/08: Study & compare traditional & innovative BE strategies

HEATING AND VENTILATION FACILITY - IE

FY06/07 & 07/08 : Study

& compare traditional & innovative HV strategies

(5)

Official Opening

(6)

FEWF Team

K. Abdulghani W. Lei M. Ma nning W . Ma ref M. Nicholls S. Nunes M . Rousseau R. Berzins

(7)

Ventilation Team

J. Reardon Coop Students B . Ouazia D. Booth G . Nong I. MacDonald

(8)

Outline

• Background

• Hygrothermal Performance of BES

– Modeling

– Field Experiments

– Laboratory experiments

(9)

Hygrothermal Performance of

Building Envelope Systems

MODELING

MODELING

(i.e. IRC’s HAM Tools hygIRC 1D & 2D, WeatherSmart)

LABORATORY

LABORATORY

(i.e. DWTF, EEEF)

FIELD

FIELD

(i.e. IRC RHs, CCHT) Why? How? Which? What? Why? How? Which? What Why? How? Which? What?

(10)

Outline

• Background

• Hygrothermal Performance of BES

– Modeling

– Field Experiments

– Laboratory experiments

(11)

Modeling

W

hy to do modeling?

H

ow to model?

W

hich model to use?

W

(12)

Modeling: IRC’s HAM Tools

hygIRC 1-D V. 1.1 is a user-friendly, one-dimensional version of

NRC-IRC's hygIRC, a state-of-the-art hygrothermal model.

‰ 1-D hygIRC can be used for

• parametric analysis: changing weather (locations), materials, for example

For more information please visit hygIRC Website:

http://irc.nrc-cnrc.gc.ca/bes/software/hygIRC/index_e.html

hygIRC 2D is the Advanced hygrothermal models

‰ Best handled by hygIRC 2-D • air leakage

• water leaks • gravity effects

(13)

Outline

• Background

• Hygrothermal Performance of BES

– Modeling

– Field Experiments

– Laboratory experiments

(14)

Research

House No. 3

FEWF-

BES Field monitoring Lab Exp. Numerical Modelling Practice Review

FY06/07 & 07/08: Study & compare traditional & innovative BE strategies

(15)

Field Experiments

• Why to do field experiment?

• How to do experiment?

• Which physical phenomena to investigate,..?

• What do you expect from experiments?

(16)

IRC Field Exposure of

Walls Facility (FEWF)

Objectives

– Compare performance of different side-by-side wall assemblies – improve understanding of HAM response of wall and window

assemblies exposed to naturally occurring climate loads of Ottawa as well as to indoor environment loads of T, RH and P defined by

occupancy and HVAC systems.

– Research the interaction between the building envelope and the indoor environment

– Complement IRC’s controlled laboratory test and modeling simulations

(17)

IRC Field Exposure of

Walls Facility (FEWF)

• Experimental Approach

– Year 1 (2006-2007) Commission the facility by monitoring

three identical test specimens of traditional construction

(2x6) through Fall, Winter and Spring.

– Year 2 (2006-2007) Investigate the performance of two to

three wall specimens of different innovative designs based

on industrial collaboration/partnership.

– Year 3 and beyond Expand the program in collaboration

with Indoor Environment to examine whole house

performance issues.

(18)

South facade Instr ed w Instrument ed window Instrumented window Test frame to be designed to provide the largest possible free bay for placement of several test specimens Max. 19 ft available Stack casing location North facade West facade

(19)

Outline

• Background

• Hygrothermal Performance of BES

– Modeling

– Field Experiments

• Construction of the test bay

• Construction of the walls • Wall Assembly (Inside) • Wall Assembly (Outside) • Instrumentation

– Laboratory experiments

(20)
(21)
(22)
(23)
(24)
(25)
(26)

Outline

• Background

• Hygrothermal Performance of BES

– Modeling

– Field Experiments

• Construction of the test bay

• Construction of the walls

• Wall Assembly (Inside) • Wall Assembly (Outside) • Instrumentation

– Laboratory experiments

(27)

82.0 1 90.5 4.0 3.0 68.0 16 .0 15 .0 15.0 3. 0 4.0 14.0

(28)
(29)
(30)
(31)

Outline

• Background

• Hygrothermal Performance of BES

– Modeling

– Field Experiments

• Construction of the test bay • Construction of the walls

• Wall Assembly (Inside)

• Wall Assembly (Outside) • Instrumentation

– Laboratory experiments

(32)
(33)
(34)
(35)
(36)
(37)
(38)
(39)
(40)
(41)

Outline

• Background

• Hygrothermal Performance of BES

– Modeling

– Field Experiments

• Construction of the test bay • Construction of the walls • Wall Assembly (Inside)

• Wall Assembly (Outside)

• Instrumentation

– Laboratory experiments

(42)
(43)
(44)
(45)
(46)
(47)

Outline

• Background

• Hygrothermal Performance of BES

– Modeling

– Field Experiments

• Construction of the test bay • Construction of the walls • Wall Assembly (Inside) • Wall Assembly (Outside)

• Instrumentation

– Laboratory experiments

(48)

FEWF Instrumentation

•F

ir

s

t F

lo

o

r

B

asement

W

all to Junction Boxes

T

(49)

FEWF Instrumentation

•F

ir

s

t F

lo

o

r

B

asement

W

all to Junction Boxes

T

(50)
(51)
(52)

7. 0 RHT _1 ( ai r) 10. 0 P _1 (H ig h P ressu re) LA Y E R 1 E xt er ior Fa ce of Vi ny l Si di ng 9. 2 T _20 (W 2 o n ly )

(53)

7. 0 RHT _1 ( ai r) 10. 0 P _1 (H ig h P ressu re) LA Y E R 1 E xt er ior Fa ce of Vi ny l Si di ng 9. 2 T _20 (W 2 o n ly )

(54)

4.0 8.0 DETEC_2 DETEC_1 RHT_2 15.0 17.0

LAYER 2 - Exterior Face of Sheathing Membrane

RHT_3 JW_1 13.0 P_2 (High Pressure) 10.0 5.2

(55)

2.0 22.0 18.0 6.0 DETEC_3 DETEC_4 DETEC_5 DETEC_6 DETEC_7 DETEC_8 RHT_4 17.0 RHT_5 T_3 T_1 T_4 T_6 15.0

LAYER 3 - Exterior Face of OSB

T_2

T_5

JW_2

(56)

DETEC_9 DETEC_11 T_10 T_8 16.0 T_9 RHT_7 DETEC_14 DETEC_13 DETEC_12 MP_1 2.0 DETEC_10 T_7 RHT_6 15.0 2.0 20.0 17.0 3.0

LAYER 4 - Interior Face of OSB

HF_1

(W2 only)

JW_3

(57)

DETEC_9 DETEC_11 T_10 T_8 16.0 T_9 RHT_7 DETEC_14 DETEC_13 DETEC_12 MP_1 2.0 DETEC_10 T_7 RHT_6 15.0 2.0 20.0 17.0 3.0

LAYER 4 - Interior Face of OSB

HF_1

(W2 only)

JW_3

(58)

14.0 7.0 DETEC _17 DETEC _16 MP_3

LAYER 5 - Stud Cavity

DET EC_15 MP _2 HF_2 (W2 on ly )

(59)

14.0 7.0 DETEC _17 DETEC _16 MP_3

LAYER 5 - Stud Cavity

DET EC_15 MP _2 HF_2 (W2 on ly )

(60)

RHT_9

15.0

T_13 T_14

17.0

T_11 RHT_8 T_12

LAYER 6 - Interior Face of Insulation & Stud Cavity (Exterior side of Vapour Barrier)

P_3 (Low Pressure) 7.3 10.0 HF_3 (W2 only) JW_4

(61)

RHT_9

15.0

T_13 T_14

17.0

T_11 RHT_8 T_12

LAYER 6 - Interior Face of Insulation & Stud Cavity (Exterior side of Vapour Barrier)

P_3 (Low Pressure) 7.3 10.0 HF_3 (W2 only) JW_4

(62)

L

A

YER 7

Interior Face of Drywall

17.0 15.0 T_18 T_17 RHT_10 (air ) T_16 T_15 7.0 T_19 (W2 and W3 o nly)

(63)

IRC Field Exposure of

Wall Facility (FEWF)

Instrumentation - Plan View Interior

Drywall

Plastic Air/Vapour Barrier Stud Cavity with Fiberglass Insulation Vinyl Siding

Sheathing Membrane OSB

Material

Air Pressure sensor

Moisture Pins

RH and T sensors

T sensors

Exterior

Jeld-Wen Wireless RH&T Sensors

Heat Flux Transducer (for W2 only)

(64)
(65)

2.0 5.5 18.5 10.5 11.7 6.3 17.0 7.0 7.0 7.7 10.0 11.0 8.5 16.0 5.5 18.5 5.0 2.0 11.0 8.4 9.6 17.4 5.6 8.5 7.5 5.5 18.5 5.5 Ø1.0

(66)
(67)
(68)

Board Layout -Rear Board Layout - Front RMU

9 RMUs (Remote Monitoring Unit) 9 x 8 zones inputs = (72 zones)

(69)
(70)

9 Differential Pressure Transducers: 3 DP of 0.25” WC

(71)

FEWF Instrumentation:

Cable Wiring

•F

ir

s

t F

lo

o

r

B

asement

W

all to Junction Boxes

T

(72)
(73)

Junction Box

Wall 2

10 RHT Sensors 20 Thermocouples 3 DP Transducers 3 MP Sensors 3 HFT 1 RTD as Ref

(74)

FEWF Instrumentation:

Cable Wiring

•F

ir

s

t F

lo

o

r

B

asement

W

all to Junction Boxes

T

(75)
(76)

Experimental Approach

The experiments will be in three phases:

– Phase 1: Commission the facility by monitoring three identical test specimens of traditional construction (2x6) through Fall, and part of the Winter under naturally occurring conditions.

– Phase 2: Challenging the wall during the Winter

• Stage 1- Create air leakage path and monitor under naturally occurring int. and ext. conditions on two of three specimens (1 week)

• Stage 2- Increase indoor RH to 45% and induce 10 Pa positive pressure while air leak path is present in two specimens, for 2 weeks (?)

– Phase 3: Return to naturally occurring conditions to monitor drying. Disassemble the indoor chamber

(77)

Experimental Approach

The experiments will be in three phases:

– Phase 1: Commission the facility by monitoring three identical test specimens of traditional construction (2x6) through Fall, and part of the Winter under naturally occurring conditions.

– Phase 2: Challenging the wall during the Winter

• Stage 1- Create air leakage path and monitor under naturally occurring int. and ext. conditions on two of three specimens (1 week)

• Stage 2- Increase indoor RH to 45% and induce 10 Pa positive pressure while air leak path is present in two specimens, for 2 weeks (?)

– Phase 3: Return to naturally occurring conditions to monitor drying. Disassemble the indoor chamber

(78)
(79)

Experimental Approach

The experiments will be in three phases:

– Phase 1: Commission the facility by monitoring three identical test specimens of traditional construction (2x6) through Fall, and part of the Winter under naturally occurring conditions.

– Phase 2: Challenging the wall during the Winter

• Stage 1- Create air leakage path and monitor under naturally occurring int. and ext. conditions on two of three specimens (1 week)

• Stage 2- Increase indoor RH to 45% and induce 10 Pa positive pressure while air leak path is present in two specimens, for 2 weeks (?)

– Phase 3: Return to naturally occurring conditions to monitor drying. Disassemble the indoor chamber

(80)

D

ryw

a

(81)
(82)

Air leakage path:

a 6 mm crack in the

polyethylene air

barrier element as

well as in the OSB

panel

(83)

View from the outside

OSB

OSB

OS

(84)
(85)

Air Leakage

(86)

Experimental Approach

The experiments will be in three phases:

– Phase 1: Commission the facility by monitoring three identical test specimens of traditional construction (2x6) through Fall, and part of the Winter under naturally occurring conditions.

– Phase 2: Challenging the wall during the Winter

• Stage 1- Create air leakage path and monitor under naturally occurring int. and ext. conditions on two of three specimens (1 week)

• Stage 2- Increase indoor RH to 45% and induce 10 Pa positive pressure while air leak path is present in two specimens, for 2 weeks (?)

– Phase 3: Return to naturally occurring conditions to monitor drying. Disassemble the indoor chamber

(87)

D

ryw

a

(88)

Conditioning Chamber

(89)

Wall specimen EXT. INT. Conditioning chamber Moisture-laden air exfiltration

(90)

Experimental Approach

The experiments will be in three phases:

– Phase 1: Commission the facility by monitoring three identical test specimens of traditional construction (2x6) through Fall, and part of the Winter under naturally occurring conditions.

– Phase 2: Challenging the wall during the Winter

• Stage 1- Create air leakage path and monitor under naturally occurring int. and ext. conditions on two of three specimens (1 week)

• Stage 2- Increase indoor RH to 45% and induce 10 Pa positive pressure while air leak path is present in two specimens, for 2 weeks (?)

– Phase 3: Return to naturally occurring conditions to monitor drying. Disassemble the indoor chamber

(91)

Outline

• Background

• Hygrothermal Performance of BES

– Modeling

– Field Experiments

– Laboratory experiments

(92)

Laboratory Experiments

• Why to do lab experiments?

• How to do experiment?

• Which physical phenomena to investigate,..?

• What do you expect from experiments?

(93)

Experiments —

Apparatus - EEEF

Environmental Exposure Envelope Facility

Environmental Exposure Envelope Facility

- 47 to 48 ± 1 ºC 10 to 100% RH ± 3% RH - 47 to 48 ± 1 ºC 10 to 100% RH ± 3% RH

Specimens and

weighing apparatus

are placed in EEEF

EEEF maintains

T and RH profile

over course of

experiment

(94)

Experiments —

Weighing System

TENSION LOAD CELLS PNEUMATIC CYLINDERS TEST PANEL TO BE WEIGHED SERIAL LINK RS232 HIGH SPEED SERIAL LINK HOST COMPUTER SUPPORTING FRAME 2

100 PSI - SHOP AIR

24 BIT A/D CONVERTER

SIGNAL INPUT LC # 1

FILTERING INPUT LC # 2●

CONTROL & D/A SYSTEM

CONTROL & D/A SYSTEM

HIGH RESOLUTION ACQUISITION MODULE PNEUMATICS CONTROL MODULE DOCO MICROCONTROLLER

AIR OVER OIL CYLINDERS AIR ACTUATED

DIGITAL CONTROLLED SOLENOID VALVE

(95)

Experiments —

Apparatus - EEEF

(96)

• Background

• Hygrothermal Performance of BES

• Modeling

• Field Experiments

• Laboratory experiments

(97)

Concluding remarks

• FEWF is state-of-the-art field monitoring facility

• EEEF has demonstrated the capabilities of IRC’s facilities to carry out a series of experimental works to mimic the exterior conditions effect on the moisture

transport.

• Lab and/or Field Experiments help to benchmark models. Benchmarked models save time and money for doing parametric studies comparing to field and lab experiments

• Models, lab and field experiments

complement each other

Field monitoring Lab Exp. Numerical Modelling Practice Review Integrated Solutions for BE Industry

(98)

Research House No. 3:

Future Work

FEWF-

BES Field monitoring Lab Exp. Numerical Modelling Practice Review

FY06/07 & 07/08: Study & compare traditional & innovative BE strategies

HEATING AND VENTILATION FACILITY - IE

FY06/07 & 07/08 : Study

& compare traditional & innovative HV strategies

(99)

FEWF

Field monitoring Lab Exp. Numerical Modelling Practice Review

FY06/07 & 07/08: Study & compare traditional & innovative BE strategies

HEATING AND VENTILATION

FACILITY

FY06/07 & 07/08 : Study

& compare traditional & innovative HV strategies

FY08/09: Cross- program project

on interaction between BE and VIAQ

Research House No. 3:

Future Work

IE

B

S

(100)

Hard Workers

(101)

Iain tries to help James to

connect sensitive sensors

(102)

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