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(2)

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H ygrot he r m a l Da m a ge of Building

M at e ria ls a nd Com pone nt s: St at e oft he

-Ar t Re por t on St udie s of H ygrot he r m a l

Da m a ge a nd Propose d Approa ch for

Da m a ge Asse ssm e nt s

N o f a l ,

M .

I R C - I R - 7 5 7

(3)

National Research Conseif natirrnal

1+

1

Council Canada de recherches Canada

Hygrothermal

Damage

of Building

Materials

and

Components:

State-of-the-Alt Report

on

Studies

of Hygrothermal

Damage

and Proposed

Approach for Damage

Assessments.

(::I ST 1 / Ji3 TST NRC/i: t\!%lC: JRI: R e f S e r

H e c : ~ ? j v e d fin : 0 - : i - I?? ' 3 3

I-& t I- n.2 1. i-e L I ~ I- t, .

Mostafa Nofal

internal Report No. 757

Date of issue:

March

1998

I n E ~ ~ C A I t - : = ! p f i r k I I - ~ < - t I t ~ t t ; - : f A N A L Y S E

J

This internal report, while not intended for general distribution, may be cited or referenced

(4)

This report is prepared for the Institute for Re-h in Construction (IRC) at the National Research Council

(NRC)

of Canada. The report d s e s existing theoretical

and

experimental methods for evaluating damage of construction materials and building envelopes.

The

report a h identifies areas where research is needed, especially

in

determining buiIdings' durability and

in

evaluating damage of the different construction materials. The review of the current l i t e m suggests that there

is

inadequate

information a h a dmbiIity of materids and structures.

The

causes of building

envelopes damage are identified as both technical and functional,

The report is split to three parts and divided into ten chapters discussing and

presenting different mdeIling and measurement aspects

of

damage of various

construction materials. The first part

of

the report, included in Chapters 1 to 3,

m m m i s e s the current philosophy

in

modelling

and

measuring hygrothemd behaviour

of construction materials. Chapter 1 introduces the problem of durability and - hygrothed damage of building materials. It states the objective of the c m n t study

and outlines the steps followed

in

completing this report. Chapter 2 m u m n a r k s the

theoretical basis

of

the mechanics

of

moisture

and

heat tmmfZ:r

in

inconstruction material h a w e modeIling hygmthemal damage requires physical, chemical

and

mechanical properties. Chapter 3 presents the existing experimental work on the material

characterisation and addresses experiments aimed at predicting the bekviour of construction materials in the laboratory under changing conditions,

The second part, documented

in

Chapters 4 to 8, discusses the-state-of-the-art en modelling and testing damage of construction materids and building envelopes. Chapter

4 discusses the test methodology and procedures

used in

measuring damage of

budding

materials. Chapter 5 describes c m t literature for estimating h y ~ tdamage ~ 1for

wood materials. It identifies the different darnage mechanisms sf wood due to exposure

to hvgrothermal effects. Chapter

6

discusses the drunrtge

in

brick

masonry.

It

shows that

(5)

of materials mechanicaI and storage properties. Chapter 7 shows that concrete materSs

are vulnerable to cracking and corrosions of both comete

and

reinfbrcement materials.

It also presents the problems in modelling concrete mic~ostructure and the chemical process lading to corrosions. Finally, Chapter 8 briefly sbws the damage of finish materials specially paint and bitumen-based materials.

The last part of the report presents detailed procedures of a novel approach for

assessing the strength of darnaged or undamaged construction materials. The proposed

approach, included

in

Chapter 9, would determine the complete mechanicat khaviour of

structures made

h m

wood, brick

and

concrete, including the impact of damage

on

the

response of structures. The p p o d method is using rigorous theories of mechanics,

inGIuding h c t m

and

damage mechanics, the theories of elasticity and pIasticity to characterise tk complete response of construction materials at any load level. The

approach is based on measuring stifhess degradation caused by damage accumulation as

a r e d of hygrothemd and m e c ~ c a l loads. Chapter 10 also provides conclusions and

(6)

T

wodd like to take this opportunity to thank

my

colleagues, Wiliam Brown, Mike Swinton, MichaleI Lacasse, Achilles Karagiozis,

and

Kumar Kumaran, at the Institute for

Research

in

Construction

(Re),

National Research Council. Canada (NRC), who are

saving on the advisory committee of

the

project "Hjypthermal Dumage of Building materials and Componenfr". Their inputs md advice ate greatly appreciated.

In

particular, I would like to thank

Dm

J. Beaudoin,

K

Kumzlran, P, Mambercher,

A. Kmgiozis, and

D.

Onysko, for their very constructive

and

thorough technical reviews of the various chapters of the report.

This report is not regarded

in

anyway as an exhaustive review of the subject. The objective

of this

study was to take a strategic position in regard to a new research project.

In

this context, the fruit11 discussions

aad

useful assistance of Drs

K

Kumaran, J.

(7)

TABLE OF CON'lENTS

2 MECHAMCSOF THE PROBLEM

...

,.,

...

9

...

3.1 GENERAL

...-

*...

...

,

=...

HH..H

- *,..

...

...

...

--

...

.

14 3.2 M ~ T E R L ~ L PROPERTIES

...

-",*.

...

,-

.

14 3.3 EXPERFMENTAL

.

.

M ~ O D S

.

...

.

.

.

.

,

.

..

18

...

3.3.1 Lkfermimiorr of Storage Chmcferimmcs 18

3.3.2 Derermirmfion of Vapow Dimion C 4 c i e n t x

...

21

3.3.3 Determination ofCwiflmy transport Co@cients

... .

.

.

.

.

.

.

.

.. .

...

24

...

3.4 SOLAR RADIATION EFFECTS

...

27

3.5 DIKU$$IONS

.,

...,--...-..

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.N.N...NN N.....

...

30

3.6 H Y C R ~ R M A L DAMAGE

...

31 3.7 Co~nusro~s

...1...~...

.

32

(8)

5.1 GENERAL

...

.

.

... ., ...--...

42

5.2 DAMAGE TYPES

...-...

.*I

...

...

42

5.2.1 SfntcfuraI Damage Model for h b e r

.

...

,

.

.

..

..

.

..

.

. 45

...

5.2.2 Fungal Dunrage Mechisins and Mo&lling 52 5.3 RECENT STUDIES ON MOULD AND WOOWDDECAY FUNGI DAMAGE

...

.

....,-.

60

...

5.4 FrrYrvrsa WORK ON FUNGAL DAMAGE

.

...

...

"

...--....

... -.,.

61

...

5.4. I M d Furrgi Damage 62

...

5.4.2 Wood-&cay Fungi Damuge 69 5.1 C O N C L ~ I O N

..."...

.r.

...

. . .

...*...*

,

...

74 6.1 GENE-

....,...

.,

...

.,,

... ... ...

. .

....

. .

76 6.2 FROST DAMAGL

...,,...,,

...

..

I

...n...n,...w,

*.*....

...*

..,...,..

..*

... .-.,

.... .

78 6.2.1 V01uneh.i~ &pamion %y

...

.

.

.

.

...

.

.

...

79 6.2.2 Ctystdlisdion

.

Tlaeoly

.

...

,

.

...-.

79

...

6.23 m Z i c P m s m Kkwy 80 6.3 SALT CRYSTALLISATION

..

..,,...,,...LILILI...LILILI...

...,,, . . .

. . .

...

...

83

...

6.3.1 Salt CrystaIKfsation Mechanism 83 6.3.2 Brick Hychiun Stares

...

84

...

...*...~..

6.3.3 Acid Deposition

...

85

7.1 GENERAL

...

...-...

,"

...*M...M....*.*..w,...

, "

...,... *... ..- ..-".

...

86

7.2 C R A ~ C

...

...

...

91

7.3 CORRQSION AND RUSF

...,-,

... .... ...,,...

....,,...,,,

...

,,

...,,...

.... ...

,,.,

,,

...-...

94

7.3.1 Cornion of Coxmte.

...~...

94

(9)
(10)

TABLE

...

...

-

... ...,...,.

PAGE

TABLE 3.1 TYPICAL H Y G R ~ H E R M A L MATERIAL PROPERTTES FOR C O N S T R U ~ O N MATERIALS

...

15

TABLE 3.2 ESSEK~AZ HYGROTHERMAL MATERIAL PROPERTIES (AFTER HENS 1996)

...

17

TABLE 3.3 E X F E R F ~ A L METHODS OF HYGROTHERMAL MATERIAL PROPERTIES (AFER HENS 1996)

..

26

TABLE 4.1 : OR DAMAGE TYPES M CONSTRUCTION MATERIALS WTH THEIR DESCRIPI~ON

...

36

TABLE 4.2 DAMAGE CMTERIAOF ENVELOPE SERWCEABILZTY, FUNCTIONJ~LITY AND APPEARANCE

...

37

TABLE 5.1 MNOR DAMAGE TYPES WCLIRF3NG IN WOOD (AFTER -EL AND MOMELL 1992)

...

44

T m ~ e 5.2 MINIMUM MOISTURE LEVELS FOR DECAY DEVELOPMENT

...

...

...

53

TABLE 5.3 O P ~ ~ M A L TEMPERATURE FOR COMMON WWWDECAY FUNGI

...

58

TABLE 5 -4 TYPICAL EUROPEAN COLONISIWG MOULD AND STAIN FUNGI

... .

.

.

.

.

...

63

TABLE 5.5 C O E F F I C I ~ TO BE USED M EQUATION [5.173

...

...

...

64

TABLE 5.6 OPTIMAL TEMPERATURE FOR COMMON HARMFUL WOODDECAY FUNGI IN EWRPE

...

69

TABLE 5.7 TYPICAL VALUES OF VARIOUS STRENGTH LOSSES I%)

...

@ROW-ROT FUNGI)

...

71

TABLE 5.8 TYPICAL VALUES OF VARIOUS STRENGTH LOSSES (D/b)

...

(WHITE-ROT FLWGI)

...

72

TABLE 5.9 COEFFICIENTS TO BE WED M EQUATION [5

.

191

...

73

TABLE 5.1 0 OPTIMAL TEMPERATURE FOR COMMON WOOPDECAY FUNGI

...

.

.

.

.

...

58

TABLE 7.1 CAPILLARY P D R O S ~ ~ Y AS A FUNCTION OF THE ORIGINAL W A ~ C E M E N T RATIO

...

81

TABLE 7.2 DAMAGE SOURCES AND TRIGGERING LOADS IN CONCRETE MAERFALS

...

89

TABLE 7.3 SCALES DEFINITION A ~ R TO DTHE ~SEE REPRESENTATIVE VOLUME ELEMENT (RVE)

....

92

(11)

....

~ G U R E

...

..- ... ... ..-.. ....

.-I.

...

wMw

... ...

--

I

...

PACE

FIGURE 3.1 TYPICAL SORFTION ISOTHERM OF COMMON POROUS BUILDING MATERIALS

...

I 6

FIGURE 3.2 SCHEMATIC AND PHOTOGRAPHIC VIEWS OF LAYOUT PRESSURE VESEL

...

..,..

.

20

FIGURE 3.3 TEST SET-UP FOR DRYCUP AND W < W P MEASUREMENTS

...

... 2 1 FIGURE 3.4 E X P E ~ D EXPERIMENTAL RESULTS FOR (A) PION-WGROSCQPIC AND (3)

...

,.22

FIGURE 3.5 ~IOTOGRAPHIC VIEW OF THE SMALL ANI3 LARGE NUCLEAR MAGNETIC RESONANCE (NhfR)

.

25 FFGURE 3.6 SCHEMATIC LAYOUT OF THE NUCLEAR MAGNEnC RESONANCE

m)

MACHRE

...

27

FIGURE 3.7 AIR PERMEABILITY APPARATUS ( A F E R NAGATAKI AND UJIKE 1

m)

...

29

FIGURE 5.1 MOISTURE CONTENT FACTOR FOR DAMAGE MODEL

... ,.

..

...

50

FIGURE 5.2 ~ P I C A L MOISTURE CONTENTS FOR OBTIMAL FLINGPIS GROWTH

...

53

...

FIGURE 5.3 TYPICAL GROWFA RESWNSE OF TWES VERSICIOLOR

GAITER

SCHEFFER 1986) 54 Figure 5.4 Combined effects of oxygen and c m b dioxide on product decay rate

...

55

...

FIGURE 5.5 COMBWED EFFECTS OF OXYGEN AND CARBON DIOXIDE OM GROWTH OF

..

56

FIGURE 5.6 TYPICAL GROWTH CURVE OF MESOPHILIC W00D-INWWlTING FUNGUS

...

57

...

FIGURE 5.7 ~ R Q X I M A T E G R ORANGES ~ OF THREE W O O P ~ N I - W B ~ G FUNGI 58

...

FIGURE 5.8 CHANGES WNlTROGEN CONTENT DURTNG VARIOUS GROWTH STAGES OF FUNGUS 59

...

....

FEURE 5.9 TEMPERATURE EFFECT ON WOOD DAMAGE DUE TO MOULPRECAY GROWH

.

.

64

...

FIGURE 5.10 EFFECTS OF THE (A] WOOD SURFACE QUALITY AND (3) WOOD SPECIES ON

...

65

FIGURE 5

.

I 1 DAMAGE AT DIFFERENT STAGES OF G R O

...

~ 66

F~GURE 5.12 FUNGAL GROWTH UNDER F L W A T I N G RELATIVE HUMIDlTY

...

68

...

FIG~~RE~.~~APPA&TTUSFOR Y A C ~ ~ R E G N A ~ . O N F O R A S T M T E ~ T ~ D Dl413-76 TO FIGURE 5.14 DAMAGE EX VARIATION (AFTER N A V A N D ~ A.ND ELMARSSON 199 1)

...

75

...

FIGURE 7.1 POSSIBLE VARIATION IN HYGROTHERMAL PROPEKT~ES. 90 a FIGURE 7.2 C O N ~ E MATERIAL CORRODON PROCESS

... .

.

.

.

.

...

95

FIGURE 7.3 REWFORCEMENT MA- CORROSION PROCESS

...

98

FIGURE 7.4 TYPICAL CORROSION PROCESS OF STEm RHMFORCEhENT W CONCRETE

...

99

...

FIGURE 7.5 MODELS OF THE c CORROSION PROCESS IN REGION OF LOCALLY REDUCED AZKALINTY I QO

(12)

-...

F~GURE 9.1 PROPOSED APPROACH FOR DAMAGE FUNCTIONS OF MATERIALS 3

FIGURE 9.2 TYPICAL STRESS DISTRlBUTJOEI OF A CRACKED BAR

...

105

...

FIGURE 9.3 TYPICAL DEFORMATrON DUE TO CRACK 107

(13)

Moisture, temperature aud mechanical loading are the leading causes of the

continuous deterioration of

building

materials and envelopes. Concrete, wood., masonry

and

steel are the traditional materials, used to construct budding envelopes. The

construction industry is now using new composite materials (Balaguru snd

Shah,

t 992)

such as fibre or fabric-reinforced resins, to meet speci6c demands of increased load and

structure durability. However, the traditional mate&ls are stdl used

in

construction

kcause they are thought to

be

economical and available world-wide. For example,

concrete structures represent more than 65% of

all

existing structures not including one- and two-storey residential buildings. Wood

and

masonry materials, on the other hand,

are primarily

used

in

most housing md low-rise residential m d office buildings.

Most existing building stocks

in

the developed world were built over the last 40 years. A misconception that construction materials are indestructible results in an undue

emphasis on construction costs rather than the lifqcle cust of buiIdings

and

their

envelopes. Consequently, these m c t m ofla experience deterioration and distress

after onIy 10 years of service. The envelope may continue to

be

serviceable for a Ionger periad, but its durability remains

an

issue of economics. Damage prevention of building

enveIopcs is the most cost-effective measure, compared to repair or replacement of the whok structure. However, in some instances, regulatory agencies are concerned with

(14)

taxes or historical signifcanee. Therefore, govermnent s and stakeholders sometimes require costly rehabilitation

and

upgrading measures for these building stocks. These

measures usually ficus on upgrading the safety of these structures and improving their

indoor environments and exterior aesthetics,

A recent study by the Natiod Materials Advisory Board (BMAB) of the National Research Council

i

n

the United States (ACI

E

988) has found a problem with inadequate

durability of structures. The study estimates that the current value of concrete infrastructure ahne in the United States

is

at least $6 triUion, and that repair

and

replacement costs could well reach between $1 and

$3

trillion dollars over the next

f

5

years.

The

c a m s of inadequate durability are

identified

as both technical and

institutiod.

On the technical side, the study found "inadequate knowledge of the mechanisms of development,

and

subsequent degrdation, of concrete propertiesn, as well as difficulty

in

"assessing the present condition and remaining service life of concrete strtcchrres".

Among the recommendations made by the bard to ameliorate the situation is to "develop in-depth understanding of the manner in which the compsitiorr and micrusmcfure of materials @ect

their

pejbmance".

Among institutional issues, the report called for "the development of a proper

howledge-based expert system for providing the rules for producing durable concrete".

This conclusion is valid not ody

h r

conmete, but also for d other comtmctiwn and new

materials. The board im this regard concIuded that "at present, only limited iqftormation is avuilable on predictirrg the long-term bekiwiour of a building material or s t m i w e in a spec$c environment, and even less is normal# made use of". The b o d recommended

the development of such a system to predict the service life of construction materials. It

wouId contain a mathematical model to document the observed degradation, to compare the data with past experience and test da@ and to pamit cdculatbn of the acceleration

(15)

The observations, concIusions and recommendations o f this distinguished board do

not apply only to the United States; but also wrldwide, including Canada. It m y

be

argued that the hdhtructure in Canada is in better shape than that

in

the United States.

If this is so, then it is due more to the hstitutioml policies

and

the

younger age of the

structures iu Canada than to superior techGcaI know-how.

Clearly, the problem of durability is mt just due to over-stresing of stnrctuaes; a

whole range

of

physio-chemical

and

mechanical processes, as well as improper design

and practices,

are

responsible for building envelope deterioration. The ability ~f

construction materials to transfer loads without experiencing distress depends on the

nature and magnitude of the applied stresses, moistwe contents, and structure

temperatures.

Moisture,

temperatw, and stress, as we11 as damage distribution of the materials, are also functions af the microstGucture of wmtmetion materials. The amount

of moisture retained by the structure envelopes is also a function of the surrounding

environmental conditions. In general, environmental conditions include

all

possible chemical, physical and mechanical influences.

With all these complex issues, present design

and

rehabilitation practices still rely heavily

on

essentiaIly a single macroscopic property. For example, in the case of

concrete and masomy, the campressive cylinder or cubic strength is often used 10 design

the whole

structure.

For wood mtwials, designers

and

architects

use

available empirical equations (Kenneth et 01. 1992; Gerhards 1988; Gerhards and Link 1987)

ns

well as

experience to design and rehabilitate the residential dwellings.

The cummt practices uncouple the mechanical

and

hygrothermal fields to solve the governing tramport and deformation equations. Traditionally, the hygrothed analysis

is conducted

firsz

to estimate the moisture

and

temperature distribution

in

the stmcttrraI enveIope. The advances

in

the area of computatioml fluid dynamics in buiIdEng science made it possible to estimate moisture

and

temperature distribution for most building

(16)

damage. Therefore, the resulting moisture and thermal loading are applied as loads to

obtain stresses and deformation of the structure. These defbrmations are predicted using elasticity or plasticity

thwries (Sih

et a!. 1986;

ShYaike

and

Karagiozis 1997).

The drawback of this solution strategy is that the elasticity

and

plasticity theories

assume materials are homogenous

and

continuous. Therefore, until recently, models based on these theories have %led to identify adequately the behaviour sf damaged

brittle materials. Since brittIe materials b c t u r e under loading, it was d s e d t b t the

relationship between the fracture energy wd the energy produced by the applied stresses

is the key to u n d m t m d i i the micro-mechanics of concrete (Kunin 1983; Mindless 1983;

Zaitsev 1983).

The propagation of cracks in construction materials is governed by the activation energy for kc-.

This

h c t w energy is the specific energy required to he& bonds

and to create surfaces

and

spaces

in

the material volume. This failure lnechaaisrn

represents the characteristics of a brittle material versus a ductile materid. With the exception of metals, all construction materials are heterogeneous brittle solids, interspersed with

m

y

voids

and

defects. The moisture

and

temperature

in

and m u d

these defect volumes also affect their evoIution and propagation. Thus, the key to understanding the micro-mechanics

and

hygrothmnd khaviom of construction

materials is the manner in which h&we energy

is

related to the energy produced by the

applied mechanical, moisture, and thermal loads.

Classicd hcture mechanics was originally developed to describe the behaviour of discrete macroscopic cracks,

but

its adaptation to an emmble of randomly distributed microcracks is a relatively new development (NoEd 1997). This new area of mwanics is referred to as continuum damage nnechanics

(CIDh4).

The development

of

CDM aims to explain the

link

between the microscopic processes

(17)

process involves initiation, evolution, and propagation of cracks in the damaged material

undw

the influence of dserent stress fields.

Physical observations indicate that deterioration and undesirable deformations are in

many instances, not due only to mechanical overloading, but are also the results of excessive moistwe and temperature fluctuafion, Observed deterioration

in

hot climates seems to be different from the effects in cold climates. For example, structure envelopes in hot countries often lose their externaI cladding tiles and coating after short periods.

In

cold climates, building envelopes experience the freeze-thaw cycIe effects. Erosion of facades, pauels and veneer wdh due to wind-driven rain is dso a common problem f i r

buildings in both climate conditions. However, special coatings rrray provide protection

against the latter effect, as welt as against ultraviolet radiation. Therefore, varying Ioads, absorbed moisture, and temperature changes causes d e t e r i ~ r a t i ~ ~ Hygrothemd and mechanical loading continue to degrade the physical, f h e d and mechanical properties of the material. Accordingfy, structure melopes subjected to any combination of these

loads d l not live their full design life. Thus, improvements in the analysis, design

and

damrage predictions of materials

and

structures can have great economic andlor safety

implications.

Moisture and t h m l damage of building envelopes

is

often intensified

if the

moisture carries cornding substances such as sodium cHoride or calchm chloride. The

cornding agent suspended in the moisture attacks the reinforcing, studs, and fastening metal m a t d s . The chemical reaction between the chloride ions and the metal material

causes the corrosion of these mterials and oxygen and tempmdture often accelerates the comsion processes.

The

chemical reaction decreases the metal material volume; hence,

cornsion causes mere damage a n d may even muIt

in

failure of the strudmd elements.

The severity of the comsion depends on the number

of

poses and defects that facilitate

(18)

Customary building materials, with the exception of steel, are naturally prow. The

distribution of the pres

and

defects causes flumtion in the moisture md temperature fields within the rnaterial structure. Thus, s w a g e , creep, rot, and thermal-induced stxesses are developed

without the

presence of any mechanical Ioadimg.

In

some instances, these strains are large enough,

and

occur in such mitical places, that the

mteriab becomes damaged and cracked, Adequate understanding of the durability o f

the construction materials is necessary to avoid expensive rehabilitation, or demolishing the entire

building.

Construction materials are non-homogeneous composites composed of different materials. For example, concrete materials comprise cement, water, fine and coarse

aggregates, air (voids), sometimes and other chemical admkhms. Similarly, mod, rock,

and clay-brick materials contain mtwd organic chemical, flaws, faults, and some

discontinuities. The incompatible mechanica1, hygroscopic and t h d properties of the different m a t a d s within the mimstructure are the underlying c a w s of the micro-

cracks h t exist at the microstructure level of construction materials. The presence and propagation

of

the cracks under applied stresses is lone of the principal mechanisms that determine the behaviour and strength of these materiaIs (e.g. Mmdess 1983; Zaitsev

1983; Horii and Nemat-Nasser 1985; 1986).

Moistwe in these cracks and temperature fluctuation can often increase the rate of damage

of

these materials, reduce the life span of the structure

and

diminish its durability. However, exposure to certain environmental conditions can a h provide h u m b l e temperatures and moisture that enhance durability.

It

k

also use

fir1

to identify

these conditions,

in

order to design smart structure envelopes.

1.6 OBJECTR~ES AND SCOPE

The

principaI objedive of this report is to d e w the literature concerned with durability and hygrothermal performance and damage of materials. It

also

presents a

(19)

novel approach for measuring and modelling damage in the different construction

materials

and

buiIding envelopes.

This report spechifically summarises the experimental and analytical work conducted

aver the

last

20 years. 'Fhe merit study outlines the lessons learned

h m

the reviewed

investigations. This report also identifies areas

in

the field of structural and material

durability experiments that need kther studies

and

require more physical testing.

Existing durability testing

a d

damage assessment procedures are critically discussed, and modifications are pmposed

in

order to use their result efficiently. SpecificdIy, the

current work focuses on:

(11 experimental studies of durabiIity conducted over the

lasZ

20 years;

[2] the types of damage associated with various construction materials;

131 the different testing philoosophies

used

to identify damage associated with

hygrothmI loading;

[4] the damage models developed h m experiments;

151 the proposal of research areas to be conducted by the National Research Council of Canada to develop leadership

in

this important area; and

161 the proposal of a novel approach for modelling and measuring hygrotheml damage

of

building materials

and

envelopes.

1.7

REPORT

STRUCTURE

Chapter 2 d s e s the theoretical h i s of the mechanics of moisture and heat lmnsfkr in construction materiaI. All theoretical models of durability

and

hygrothmd assessment require physical, chemical, and mechanical properties. Therefire, Chapter 3

discusses the experimental work on the material characterisation. Chapter 3 also addrases experiments aimed at predicting the behaviow of comtmctioln materials in the

(20)

humidity and extreme temperatures are used. Thus, moisture contents far exceed actual

conditions,

and

damage estimates based on the results of these tests would

lead

to over- designed components

of

building envelopes. The researcher has to

be

aware of the

consequences

of

this approach.

It is important ta rely on data collected over 20 years because of the continuous developments of new materials. Damage estimation has to

bz

predicted h m accelerated

tests. Howwer, the actual

field

data are invaIuable and provide the exad scenario of the

damage process for given environmental conditions. Thus, Chapter 4 discusses the tests

on the performance and durability of actual buildings.

Chapters 5,6,7, and 8 describe current literature for estimating h y p t h t m l damage for wood, brick, concrete, md other materials

such

as paint and bitumen, respectively.

Chapter 9 presents the novel approach of darnage that will be used to quantify damage

both

d y t i c d l y

and

experimentally. The approach is based

on

measuring stfiess degradation caused by damage acmulatien

as

r e d of hygmtknnal and

mechanical loads. It also indicates the position of the Institute far Research in Construction (IRC), National Research Council of Canada, (NK) and identifies

areas

where more research is needed. Chapter 10 also d s e s the conclusions and some recommendations based on the Iinding of the cmmt study.

Finally, the report ends by providing the list of references cited in the different chapters.

(21)

M E C H A N I C S

O F

T H E

H Y G R O T H E R M A L

P R O B L E M

2.1 GENERAL

To

conduct useful hygrothermal testing, it is important to understand the unda1ying

processes. The aim of envimnmental testing is to evaluate the physical behaviour of

construction materials under changing conditions. Experimental results also provide means of enhancing

and

calibrating the prediction capaliilities of the theoretical models. Therefore, summarising the theoretica1 basis for heat, air and moisture transport d l provide a unified criterion to assess the different experiments procedures.

The

axioms of conservation of energy, mass and momentum govern the behaviour of

any fluid lor solid continuum,:

I. the mass balance or continuity condition

2. the thermal energy balance

a

- I p e d v + ~ ( V - V , ) - ~ ] & -

I(g:

gmd v + h ) d v = 0 ; and

(22)

2

MECHANICS

OF

THE

HYGROTAERMAL

PROBLEM

3. the momentum balance or Cauchy's fust law of mat ion

These equations are valid for any arbitrary part of the continuum of volume V

bounded by the

surface

S with surface wdor

dS

pointing outwards.

In

these equations,

p is the density, v is the continuum veIocity vector, v, is the srrrface vebcity, e

is

the

specific internal energy, q is the heat flux, and h

is

the internal energy heat source.

On

the other h d , a is the stress tensor,

and

f

is the resultant body hrce. t represents time of

the

incideat(s). The symbol @ indicates the cross product

of

two vectors or

tensors.

When moving boundaries bound the continuum, the additional space conservation

law should

be used in

conjunction with the conservation equations.

These equations are sufficient

and

necessary to describe the ovmd be'fiaviou of the

continuum.

Moisture absorption in porous materials under temperature gradient occurs by

different mechanisms. Cracks and voids in the material space provide one of those

mechanisms (NoM 1997). Philip and De Vries (1957) established the. mathematical formulations of m s transfer at the macroscopic level

in

poreus materid Whitaker

(1977) and Bear and & k t (1990) later Introduced a more fundamental solution of

the diffusion equation in porous materials. When layers of various materials used to

tom

the building envelopes, moisture escapes

and

transfers though the gaps and intehces

among layers. The moisture

in

porous materials can

be

present in any form of the solid, liquid or gas phases (e-g. Hens 1996; Hokoi and Kumran 2 993; C m f i e t et al. 1995, etc.).

(23)

MECHANICS

OF

THE

~ Y G R O T H E R M A L

PROBLEM

For simultaneous heat, air and moisture actiom, 0nsager7s principle of the irreversible process of thermodynamics may be applied (Hens 1996; Duforestel

1993;

and

Luikov 1966). The Onsager's principle states that each

flux

within porous m t b l s is represented

by

a linear combination of gradients of driving forces, i.e.

represents the deriving forces of state j

.

Subscript x signifies the different air, moisture and ice flux modes. Note that repeated indices

in

Equation (T2.51 mean summations. Thcrcfore, the coefficients, C,

,

define nine macroscopic transport tensors,

describing

the

permeability properties of the porous materid For example, the expanded

form of equation

12-51

to describe the moisture

flux

will be of the following format:

The change in mass can be stated as

x

am

ap,

b x +___

e x - -I--- h x * - , L + q - + B r n q F ap ?Pz *3

%I at

at

P-TI

at ap,

a

?Pa at

w3

and

the enthalpy content may be found by

In

equations [2.7

and

12-81, the symbol x stands for either air, water, vapour, ice or

moisture. The coefficients B, I charactrise the storage capabilities of the

pornus

medium per unit change of deriving force. They are called specific capacities.

n e s e coefficients depend

on

temperature, stored mass and B,

.

The parameters, =i

(24)

B'

s are mre important t bothers. Thus, material characterisation experiments depend

on the considered materid under testing. This issue is discussed

in

the next chapter.

Inserting the flux of equations

12.51

and tfke capacity definitions of equations 12.71 and f2.81 into the mass energy balance equations

p.l]

and

[2.2] yields:

for heat

for moisture

These equations. represent three partial differential equations defining:

(3

9 specific capacities; (ii) 9 transfer tensors;

and

(iii) 3 source terms, S,

,

S,

and

$,

.

All

these quantities are firnctions of the three driving forces. Some of them also depend on the stored quantities and on time.

ab

analyse the hygrotheml behaviour of a building envelope ushg these subsets of equations, the 18 coefficients and tensors have to

be

known for each material used in the

envelope.

In

addition, the

three

s o m e terms mst

be

defined ExampIa of s o m terms

are hydration

and

drying

of

concrete, carbonisation of lime-plaster, salt crystallisation, evaporation

and

hezing of liquid, The solution of equations L2.91 to 12.1 13 requires also the complete description of the geometry

and

composition of the envelope.

In

addition, the analyst must define the contact conditions among layers and the initEal condition, and

(25)

MECHANICS

OF TEE

HYGROTHERMAL

PROBLEM

thermal

and

physical material properties must

be

identilied in order to use these equations.

Finally, it should be

pointed out that the use

of

these equations to evaluate the hhayiour

of

corrzpEex

building

envelopes requires numerical technique, Finite

diierence, k i t e element

and

control volume methods are d y used to solve these equations.

2.3 DISCUSSION

The brief discussion of the mechanics of the problem

in

section 2.2 illustrates the degree of complexity of moisture and heat m f e r

in

materials. Therefore, bdding

physicists and researchers focused on solving the tramport problem for prous materials used

in

constructions. Almost

dl

hygrothermal models, exceptions inelude Demirdzic

and Mwaferija (1994),

and

Sih et 01. (19863, ignore the momentum equations

in

deriving the materials constitutive relationships. The season for dropping the conservation of

momentum requhments is that mass flow does not generate large velocities. Large velocities occur only in the

case

of air movements through leaks

and

cavities as well as

(26)

The use of computer-based models to trace

the

perfbnrmnce of materials subjected to

them1 and moisture loading has been on the rise ever the past 10 years (Hens 1996). Even the Teast sophisticated procedures o f these computer models require many material. data input parameters. The success

of

any of these computer models also

depends

on the

boundary conditions specified for a given simulation. According to the conservation

and

flow equations discussed

in

Chapter 2, 18 coefficients

and

transfer tensors are

needed.

The coefficients are either merial properties or m f e r capacities, depending on their

usage

in

those equations.

This chapter discusses the necessary material properties, specific capacities, and

trans* tensors o f combuctien materials.

In

the following subsections, the test procedure

for each property or item will be discussed. The presentation also shows the ad-ges of some of these testing methods. Possible enhancements of these methods are aIso indicated.

3.2 MATERIAL PROPERTIES

A

full

computer model

(Hem

1996) requires about 21 m a t d properties to define

moisture

and

heat storage characteics. The hygroscopic and physical properties listed

in

Table 3.1 are necessary for any construction material characterisation

To

quantify

(27)
(28)

of these tests are also subject to ~ u u s ways to translate them

into

meaningfil

properties.

Pomns glass

0 25 50 75 100

RH (Yo)

Figure 3.1 Typical sorption isotherm of common porous building mateflak.

In

ream, according to Kumaran (1 9963, the total number of material parameters is 9 f

physical quantities. However, Table 3.1 shows that some of the 21 hygroscopic material

parameters are related. For example, Hokoi

and

Kummm (1 993) stated that

the

moisture

m, vapour pressure pv

and

temperature T, are dependent

on

one another, and that one of

(29)

making

use

of a suction pressure curve or sorption isotherm. Figure 3.1 shows typical

curves for three building materials.

These m e s explain the variation in behaviour of diEwent constmction materials,

One important ohnation is

that

the adsorption (wetting)

and

desorption (drying) curves

are not the same. These curves are aka different -for different materials. Figure 3.1

also

indicates that between the dry and hIIy saturated states, the moisture contents vary

nonlinearly (Kumaran 1996).

However,

Hem

(196) indicated

that

there is agreement among building physicists that the w i r e d

measured

nmterid parameters shouId

be

the minimum number.

Thus,

Hens (1 996)

and

Kumaran (1 996) suggested the measurement of only eight important properties. The rest of these properties may

be

estimated

by

manipulating certain test

results (Kumararm 1996)- This approximation will affect the quality of the predicted behaviour of any computer model.

In

my caseF resarchers must interpret the numeric results cautiously. The significant material properties are those listed

in

Table 3.2,

together with the main functional dependence.

Ta b k

3.2

Essential hygrothermal material properties (After Hens 1996)

I

1

I

Specific heat capecity

I

T e m p m a w moisture content t h e and heat

I

l f l OW d i d o n

3 VapwpermeabIlity Temperature, moisture content and rapour flow

-

-4 Moisture permeability Km Temperature, moishrre flow direction content and moisture

I

I

or &

I

Tempera- snd m o i h m content

I

Moisture diffirsivity

1

T e m p t u r q direction moisture cmmt and yapour flow

7 8

ahermal moisture &&ion ~ E c i e n t air permeability

Dr

''

temperature, moisture contmt and moisture flow direction

temperature, moisture cuntent and air flow direction

(30)

Therefibre, the number of experiments to determine these essential parameters needed to become manageable. These tests are discussed

in

the following section.

It was stated earlier that some of the hygroscopic properties of construction materials

are w-dependent and interdependent. Therefore, resuJts of different experiments can

be

combined and used to estimate the rest of the material properties. The literature contains a variety of markedly different procedures to evaluate the storage characteristics, moisture

and

temperature transport and vapour diffusion coefficients

of

these materiaIs. According to

kms

( I 996) and Kummm (1 997), some

of

these test methods are not well suited for meamkg these properties. The testing procedures wn be performed on a

porous material to determine:

(I) its storage characteristics;

(2) its vapour d i i i o n coefficients;

(3) Its capillary transport coefficients; and (4)

air

transport

A brief discussion of these test procedures folIows h the subsequent sections- The

merit of each test is investigated, as well as its use

in

measuring the specified material property

and

hygrothermal parameters.

It is universally accepted that to d e t d e the storage characteristics of a budding

material, the sorption mistwe and capiIIary regions must be separated. In the sorption

moisture region, the following sirnpIe procedure is o f h used.

The specimen is placed

in

m mviromentaIly regulated chamber using salt soIution

(31)

varying in stages fism less than 50% up to 90%

RH

produces

the absorption

isathem The reverse of the process

yields

the

desorption isotherm.

Knrs

(1996)

indicated that measurements above 95% RH should

not

be made because

the

sorption isotheran fbr hygroscopic building materials

is

extremely steep.

His

remark was based

on

the recommendation of DIN 5261 5. This specification states that small unavoidable

variations in the relative humidity by themselves cause very large changes

in

s o w o n

moisture. Small variations can be the remit

of

slight variation

in

the temperatuse of the specimen Another drawback of this testing methodology is that7 depending on the tested material the test may take several weeks to conclude.

F a g e r l d (1 977) proposed

an

alternative procedure, in which the f k e z h g point of water

in

pores of decreasing

radius

is lowered. The lowering o f the hezing point

produces a relatiemhip between the hezing point depression, the

radius

of pores, and

the Kelvin equation

(Harmathy

1967) with relative humidity. The testing

time is

for this

method is reduced to 3 hours. However, the k e z h g can cause stmctud

damage

to the

specimen. Furthermore, the measuring

and

recording equipment involved are relatively

large.

In

the crtpiIIary water region, the storage function representing the relationship

between the capillary pressure and water content can be determined from mercury pornshetry,

In

all testing procedures, capillary or suction presswe is controlled, and water content determined after estabfishment of quil~ibrium. The suction pressme c w e

is obtained by incremental increases in the suction pressure. The water

is

removed h m the specimen using centrifugal force or pressure applied directly to the liquid in the pore space. Osmotic phenomena (Croney d al, 1952) are used to buiId the measuring equipment.

One limitation of

this

test method

is

that the appIied centrifugal force can destroy the

specimen though higher macbnicd stresses. The method, moreover, is relatively expensive. The moisture profile has to be determined quickly and immediately after the

(32)

latter problem is avoided

by

using relatively smaller specimens with very t k e pores. The

mjar drawback of the

method

is

the

very

limited

suction pressure range (0 to

I

bar)

used. The suction presswe range can

be

increased significantly if

the

pressure plate

apparatus of Gardnm (1956) is wed.

h s (1996) corrected the measurements of the suction pressure using the plate apparatus. The targeted correction can be made wing three pressure vessels.

The

cylinder diameter

is

about 25 cm, and can accommodate presmm of up to i k e bar, 15

bar,

and I00

bar.

A compressor

and

a gas bottIe

above

this level generate p m

up

to

15

bar.

Krus (1996) also

used

pressure reducers to maintain constant pressure throughout

the test This test appasatus

is

depicted in Figure 3.2.

Figure 3.2 Schematic and photographic views

of

layout pressut~ vessel in the suction pressure test.

(33)

The measurements

of

vapour W s i o n caefficients are standardbed

in

Imfi ASTM

standard test

method E96

(1

989)

and DIN 5261 5 1( 1987).

The

tests are universally

known

as the 44dry-cup" and "wet-cupv' methods ( K m a n 1997; Krus 1996). The dry-cup

measurement evaluates the diffusion coefficients

in

the moisture region fiom 0% and 50%

FbI.

The wet-cup test traces the sam meficients

in

the 50% to 100% moisture

region.

The

test set-up consists of placing a pIate-shaped specimen of the materia1 under

investigation atop a vessel as its cover. The edges

of

the vessel are airtight to prevent vapour escape. Figure 3 -3 shows a schematic representation for measurements of water vapour permeability.

,'--

weathering chamber air space abmrbing medim I I test vessel I ! L---.---.-.-*-.-~-.-.-*-~d.~~~.-.-.-.d.-.4.d.l

Figure 3.3 Test set-up for dy-cup and wet-cup measurements.

The vessels sre then placed

in

a conditioning chamber at constant tempatwe

and

humidity. The wata vapour diffuses through the specimen under the effect of the partial

(34)

onset of steady flow diffusion, the test vessel weight undergoes constant changes with respect to unit of time,

For thin layers of non-hygroscopic materials, the stationary diffusion flow is

established almost at once, without the start-up process. However, moisture equfi'brium

from the ambient exterior and interior conditions must be established for thicker layers of hygroscopic materials. It should be mentioned that the initial weight changes of the tes vessel, including the test specimen are attributable to changes

in

moisture of the test

specimen, and to weight changes

in

the sorbnt inside the vessel. Knrs (1995) indicated

that there are methods ~r avercoming this shortcoming by weighing the test specimen

and the sorbent separately.

Figure 3.4 Expected experimental

results for

(a) non-hygroscopic and (b) hygroscopic materials.

A layer of

air

between the underside of the specimen

and

the clfying agent solution is c u s t o d y used This space is included to prevent wetting the specimen underside

(35)

stagnant air exists. The air space does not affect the measurements

in

the case

of

drycup,

but it has remarkable impact h the wet-cup method. The sensitivity of the measurements in the Iatter case

is

especially critical

hr

specimens with low diffiuion resistance.

K m m (1 997) introduced an extension to this method where

he

applied it wing varying relative h m i d ' i levels outside the cup. He

aEso proposed

a relationship to

smooth the experimental results to match the typica1 graphs given in Figure 3.4 fbr non-

hypscopic and hygroscopic material~. The permeance of the test assembly according to

Kumaran (1

997)

may read as

magnitude of the derivative

pamcanoe

(RH?)=

x IOQ

Saturation water v a p pressure at 23 'C

Kurmaran (1997) dm w e s t e d correcting these values accord'ig to the procedures described by Lackey ef a/.

(1997)

and Hansea

and

LuncE (1990). These corrections

account for the d c e resistance and the resistance offered by the still air inside the cup. The corrected permeance, multipfid by

the

average thickness

of

the material, gives the permeability of the material at any given

W h .

Knls (1996) also described a siEniIar1y

elaborate procedure. The miin difference between the two approaches is only

in

the homogenisation process. The work of Krus (1 99m uses the following Kelvin equation, derived by KiebI(1996).

2scosO

relative humidity

(RH%)

=

)

~ P W R D T

where the symbol o ( N / m ) stands for the

surface

temion of water, 0

(degree)

is the

wetting angle, r ( m ) is the capiIlary radius,

RD

( J / k g m K ) is the gm eonstant, p,

( kg/m3 ) is the density of the water, and

T

( K )

is the absolute temperature. The

ullits

of

Figure

Table 3.1  Typical  hygrothermal  material properties  for  construction  materials.
Figure 3.1 Typical sorption  isotherm  of common porous  building  mateflak.
Figure  3.2  Schematic  and  photographic  views  of  layout  pressut~  vessel  in the suction  pressure  test
Figure  3.3  Test set-up for  dy-cup  and wet-cup measurements.
+7

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