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3D Printing Variable Stiffness Foams Using Viscous Thread Instability

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Figure 1.  To induce viscous thread instability, the printer nozzle must be elevated from the build surface (a,b),  and the flow rate must be increased
Figure 2.  Various patterns from the “fluid mechanic sewing machine” can be generated using a direct write  3D printing system
Figure 3.  The stress strain curves of various samples in tension (a) and compression (b) show how the different  structures can affect the stiffness of the resulting material bulk.

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