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Modelling of mass transfer in Taylor flow: investigation
with the PLIF-I technique
Colin Butler, Emmanuel Cid, Anne-Marie Billet
To cite this version:
Colin Butler, Emmanuel Cid, Anne-Marie Billet. Modelling of mass transfer in Taylor flow:
inves-tigation with the PLIF-I technique. Chemical Engineering Research and Design, Elsevier, 2016, vol.
115 (Part B), pp. 292-302. �10.1016/j.cherd.2016.09.001�. �hal-01411112�
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Eprints ID : 16171
To link to this article : DOI : 10.1016/j.cherd.2016.09.001
URL :
http://dx.doi.org/10.1016/j.cherd.2016.09.001
To cite this version :
Butler, Colin and Cid, Emmanuel and Billet,
Anne-Marie Modelling of mass transfer in Taylor flow:
investigation with the PLIF-I technique. (2016) Chemical
Engineering Research and Design, vol. 115 (Part B). pp. 292-302.
ISSN 0263-8762
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Modelling
of
mass
transfer
in
Taylor
flow:
Investigation
with
the
PLIF-I
technique
C.
Butler
a,b,
E.
Cid
a,b,
A.-M.
Billet
a,b,∗aLaboratoiredeGénieChimique,UniversitédeToulouse,CNRS,INPT,UPS,Toulouse,France bFERMaT,UniversitédeToulouse,CNRS,INPT,UPS,INSA,Toulouse,France
Keywords: Masstransfer Taylorflow Lubricationfilm PLIF-I Shadowgraphy Modelling
a
b
s
t
r
a
c
t
Anexperimentalinvestigationofmasstransferbetweenbubbles,slugsandlubricationfilms isperformedbymeansofopticaltechniquesforair–waterTaylorflowsina3mmglass chan-nel.Bubblesize,shapeandvelocity,aswellasslugsizeandfilmthickness,aremeasured byuseoftheshadowgraphytechnique.ThePLIF-Itechnique,withassociatedspecific tech-nicaladjustmentsandimageprocessingmethods,givesaccesstothedissolvedoxygen concentrationintheliquidphasewithhighspatialandtemporalresolutions.Valuesof con-centrationaremeasuredintheslugsand,forthefirsttime,inthelubricationfilms,leading tothequantificationofmasstransfercontributionsfromcapsandfromthecentralbubble body.Resultsforoverallmasstransferarecomparedtoliteraturemodelsbasedon volumet-riccoefficientkLa.AmongthemthemodelproposedbyVanBatenandKrishna(2004),which
considerscapandfilmcontributionstokLa.Theyarefoundtofailtoaccuratelypredictthe
experimentaldataofaverageO2concentrationintheliquidphaseforshortslugs(Ls<2dc).
Animprovedversionofthismodelisproposed,allowingcalculationofO2concentrationfor
filmsandslugsalongthechannel.Themodelneedsflowcharacteristics,whichareobtained byshadowgraphy.
1.
Introduction
Overthepastseveralyears,ithasbeenclaimedthatstructured reactorsofferinterestingpossibilitiesinthefieldofchemical reactionengineering.Amongstthem,monolithreactors,also knownas‘honeycombreactors’,haveappearedasa cutting-edgetechnologyforgas–liquidcatalyticreactorsinregardto conventionalreactors,whichsuffervariousdrawbacks.These includeliquidback-mixingandneedforcatalystseparation andrecycling(inslurrybubblecolumns),significantattrition of the catalyst (in fluidised-beds), and significant pressure dropanddiffusionallimitation(infixed-beds).Monolith reac-torshavebeenthefocusofconsiderablestudyforalmostfour decadesastheypromisetoovercometheseproblems.Aswell asother interestingpoints(suchaslow pressuredrop, low riskforfoulingorcloggingandforhotspots),monolith reac-torshostintheirchannelsspecificallytunablegas–liquidflow
∗Correspondingauthorat:LaboratoiredeGénieChimique,4alléeEmileMonso,CS44362,31030Toulousecedex4,France
E-mailaddresses:colin.butler@ensiacet.fr(C.Butler),emmanuel.cid@ensiacet.fr(E.Cid),annemarie.billet@ensiacet.fr(A.-M.Billet). regimes.Onesuchregime,theso-calledTaylorflow(or bubble-trainorslugflow)leadstointerestingvaluesofinterfacialarea andofratesofmasstransfer(Heiszwolfetal., 2001;Vandu etal., 2005), whichis particularlyconvenient as gas–liquid masstransferisthelimitingphenomenonwhenfast chem-icalreactionsareinvolved.Theoverallvolumetricgas–liquid masstransfercoefficient,kLa,wasreportedtobemuchlarger
in monolith reactors operating in the Taylor flow regime (0.1–1s−1)(Heiszwolfetal.,2001;Vanduetal.,2004)thanin
stirredtanks(0.03–0.4s−1),bubblecolumns(0.005–0.25s−1)or
packedbeds (0.004–1s−1) (Yue et al., 2007). Thisenhanced
masstransferwasattributedtotheexistenceofathin liq-uidfilm(afew tensofmm)laying betweenthebubble and thechannelwall,aswellastotheefficientconvectivemixing withintheliquidslugsprovidedtheyareshortenough(Mehdi etal.,2013).Whatismore,thelubricationfilmcontributionto masstransferbecomescrucialwhenaheterogeneousreaction
occursatthecatalystcoatedwallbecauseasharp concentra-tiongradientislocallygeneratedinthiscase.Sofar,empirical correlationsforthevolumetric(liquidside)masstransfer coef-ficient, kLa, are available in literaturefor Taylor flows, but
knowledgeandunderstandingofthephenomenaoccurringat thelocalscalearestilllacking,whichcouldleadtopre-design rulesandscalinglawsformonolithreactors.
Inthepresentwork,masstransferisinvestigatedatthe bubble and slugscale in Taylorflow inachannel of3mm ofinternaldiameter,byuseofnon-invasivetechniqueswith highspatialandtemporalresolutions:shadowgraphyand Pla-narLaserInducedFluorescencewithdyeInhibition(hereafter PLIF-I).Theobjectivesare(i)tomeasuredissolvedgas concen-trationvaluesinliquidphase,(ii)tocomparethemtoexisting masstransfermodelsinordertosortthoseofmostrelevance, (iii)toquantifylubricationfilmandbubblecapcontributions inanattempttounderstandthephenomenatakingplace,and (iv)toproposeanimprovedmodel,allowingfortheprediction ofthedissolvedoxygenconcentration[O2]infilmsandslugs
alongthechannel.Thismodel,basedonphenomenological considerations,isintendedasamethodforfastandeasy esti-mationofgas–liquidmasstransferforpre-designofmonolith reactors.
2.
State
of
the
art:
mass
transfer
in
Taylor
flow
2.1. Experimentalinvestigations
ItwasshownthatkLavaluesmeasuredinmonolithreactors
correlateratherwellwiththosepredictedfromsingle-channel models(Heiszwolfetal.,2001;Vanduetal.,2004).Mostworks ongas–liquidmasstransferhavebeendevotedtosingle milli-metriccapillaries(Vanduetal.,2005;Mehdietal.,2013;Berˇciˇc andPintar,1997;Irandoustetal.,1992;VanBatenandKrishna, 2004;Shaoetal.,2010;LiuandWang,2010;Hassanvandand Hashemabadi, 2012;Pan et al., 2014)and the experimental contributionshaveprovideddatameasuredattheinletand attheoutletofachannel.Therelativecontributionsof bub-blecapsandlubricatingfilmtothegas–liquidmasstransfer havebeenthoroughlydiscussed,butconclusionsweremainly drawnfornon-reactivesystemswherefilmsaturationwiththe transferringspeciesmayhinderitscontribution.No experi-mentalworkhasyetinvestigatedthespecificcontributions fromlubricationfilmsandfrombubblecapsandfew chem-icalengineeringmodelshavebeenproposedinliteratureto takeinto accountthosecontributions(Hatziantoniouetal., 1986;Nijhuisetal.,2001;Kreutzeretal.,2001).
Recently, non-invasive experimental methods have appeared, allowing fully developed Taylor flows tobe suc-cessfully studied(Tanet al., 2012;Dietrichetal., 2013;Yao et al., 2014).However, someofthese methodsare suitable forspecificfluidsystemsonly,wherechemicalreactionand chemical enhancementfactor are implied, or are validfor verysmallreactorsonly.Whatismore,thesetechniquesdo notpermittheinvestigationofthelubricationfilm.
2.2. ExistingmodelsformasstransferinTaylorflows
AstheliquidphaseinTaylorflowconsistsofatrainofmixed slugs,it hasoftenbeenrepresented,formasstransfer pur-poses, using the plug flowmodel (Berˇciˇc and Pintar, 1997; Vandu et al., 2005; Shao et al., 2010; Yue et al., 2007). For this kindofmodel,uniform velocityandconcentrationare
assumedfortheliquidphaseoverthechannelcrosssection, regardlessoftheactualstructureoftheflow.Asinglevalueof
kLaisthenusedtoexpressmassexchangebetweengasand
liquidphases:
uTPdC
dz=kLa[C∗−C(z)] (1)
wherezistheaxialcoordinatealongthechannel,uTPisthe
totalsuperficialvelocityoffluids(gasplusliquid)inthe chan-nel,C(z)thecurrentconcentrationoftransferredgasinthe liquidphase,andC*thesaturationconcentrationofdissolved
gasintheliquid.Notethataisconsideredhereastheinterface surfaceperunitvolumeofchannel.Eq.(1)canbeintegrated into: C(z) C∗ =1−
1−C(zC=∗ 0) exp−kLa z uTP (2)Correlationsfor kLaestimation are found inliterature; the
majorones(i.e.mostoftencited)arelisted inTable 1. The majoradvantageoftheplugflowmodelassociatedwiththese correlationsforkLaisthatitcanbeappliedwiththe
knowl-edgeofphaseflowrates, channeldiameter,fluidproperties andbubbleandsluglengthsonly.TheBerˇciˇcandPintar(1997) correlation(Eq.(A)inTable1)wasestablishedforlong bub-bleswithalmostsaturatedfilms.InthecorrelationsfromVan BatenandKrishna(2004)(Eqs.(B1)and(B2)),thecontributions from caps (left term inequations) and film (right term in equations)tomasstransferareevaluatedonthebasisofthe Higbiepenetrationmasstransfermodelandoffallingfilm the-ory,respectively.Notethatconditionsofestablishmentofthe correlationsproposedbyVanBatenandKrishna(2004) corre-spondtoshortcontacttimeoftheliquidfilm(f <0.1ı2f/D).
Eq.(B1)usestheexactdimensionsofbubble,filmandslug, unlikeEq.(B2)wherethesedimensionsareestimatedthanks totheoperationalparameters(forinstancefilmlength,Lf−b, isestimatedfromLUCandtheratioofbubbleandunitcell
vol-umes),andmayleadaprioritolessaccurateresults.Vandu etal.(2005) correlatedfilm contributiononly,based onthe (kL)f−bsuggestedbyVan Batenand Krishna(2004),wherea
multiplicativevalueof4.5bestfittedtheexperimentaldataof airabsorptioninwaterin1–3mmdiametercapillariesof cir-cularandsquarecross-sections.Eq.(C1)shouldthenbevalid forTaylorflowsinwhichfilmcontributionisdominant.Shao etal.(2010)tunedthemultiplicative constantinEq.(C1) to matchCFDcomputedresultsforthecaseofCO2absorption
intoanaqueoussolutionofNaOH.ThecorrelationfromYue etal.(2007)(Eq.(D))wasderivedfornarrowchannels(lessthan 1mm)inadditiontohighgasandliquidsuperficialvelocities (1m/s<uTP<12m/s).
Morerecentmodelstakeintoaccountthedetailed struc-tureofTaylorflow(Abiev,2013;Kececietal.,2009;Svetiovand Abiev,2015).Kececietal.(2009)derive,forrectangular chan-nels,atheoretical analysisofthe recirculation time inthe liquidslugsforlaminarflow,andproposedacorrelationfor thischaracteristictime.SvetiovandAbiev(2015)considerthe liquidslugasstratified inthreelayers:thefilmatthewall, andtheinnerandouterlayersintheTaylorvortex.Forthis model,hydrodynamicstermsareevaluatedfromthePoiseuille structureoftheliquidflowandfromthelubricationfilm thick-ness,ascorrelatedinliterature(Thulasidasetal.,1997).The masstransfer(ortransport)termsaredeterminedfrom dif-fusionlayerconsiderationandfromannularfilmtheory.This
Table1–CorrelationsfromliteratureforestimationofkLavalues(kLaisexpressedins−1,whereinterfacialais
expressedinm2pervolumeofunitcell).
Authors Correlation Eq.
BerˇciˇcandPintar(1997) kLa=0.111 u1.19
TP
[(1−εV )LUC]0.57 (A)
VanBatenandKrishna(2004) kLa=2 √ 2
q
Dub dc 4d2 b LUCd2c + 2 √q
Dub Lf−b 4dbLf−b d2c LUC (B1)VanBatenandKrishna(2004) kLa=2 √ 2
q
Dub dc 4 LUC+√2q
Dub εV LUC4εVdc (B2) Vanduetal.(2005) kLa=4.5q
DuGS LUC dc1 (C1) Shaoetal.(2010) kLa=3q
DuGS LUC dc1 (C2)Yueetal.(2007) ShLadc=0.084Re0.213G Re0.912L Sc0.5L (D)
Fig.1–Schematicrepresentationofunitcell,bubble,slug andfilm.
modelneedsadifferentialequationinspace(2-dimensional) andtimetobesolved,andcouldbeinterestinglycompared toexperimentalresults.Inaview offastandeasy estima-tion ofgas–liquidmasstransferforpre-designofmonolith reactors,thismodelhoweverrequiresasignificantamountof calculation.
3.
Calculation:
pre-design
model
for
mass
transfer
in
Taylor
flow
AsmentionedinSection2.2,theVanBatenandKrishna(2004) modeldistinguishesthecontributionsfromfilmsandcapsto masstransferintheunitcell.AnoverallkLavalueisbuiltfor
theunitcellfrom2contributions:
kLa=(kLa)caps+(kLa)f−b (3)
where (kLa)caps=kL,capsacaps and (kLa)f−b=kL,f−baf−b. The
termsacapsandaf−barederivedinEq.(B2)inTable1.Theoverall kLavalueisweightedinEq.(1)bytheaveragedriving
concen-trationdifferenceinthewholeunitcell.Asaconsequence, inthis model,actual volumesandconcentrations forfilms andslugscannotcontributetothecalculationoftheresulting dissolvedoxygenconcentration.
Inthiswork,theseparateuseofthetwocontributionsis preferred.Tothatpurpose,separateslugandfilmzonesare taken into account(see Fig. 1).A channel fedwith deoxy-genatedwaterandpureO2gasbubblesisconsidered.Focusis
madeonaunitcellofvolumeVolUCandlengthLUC,travelling
alongthechannelatvelocityuTP (Fig.1).Theslugtravelsat
avelocityuTP (Thulasidasetal.,1995)andisassumedtobe
perfectlymixed.Forsimplification,itisconsideredtobethe samediameterasthebubble(db).Theslugreachestheaxial
positionzinthechannelatatimeinstanttdefinedas: t=uz
TP (4)
Theslug isfedbymass transferfrom the bubble cap sur-facesandbymassexchangewiththeliquidfilmlayerclose tothewall.Theestimationofmasstransferbetweenbubble andslugisbasedonthevolumetriccoefficient(kLa)caps(per
volumeofunitcell)asexpressedbyVanBatenandKrishna (2004)(leftterminEq.(B1),Table1);howeveruTP isusedin
thisrelationinsteadofub:theliquidvelocityprofileintheslug
isknowntoconformtothePoiseuillelaw(SvetiovandAbiev, 2015)whereuTPistheaveragevelocityintheslugs.Formass
exchangebetweentheslugandliquidfilmlayer,weconsider thattherecirculationinslugmeetsuniformconcentrationat filmboundary.Followingliteratureanalysisoffully-developed laminarflow inacircular channelwith aconstant bound-aryconcentration(IncroperaandDeWitt,2002;Das,2010),the assumptionismadethatSh=3.66,whereShistheSherwood number.ThevalueofShisaconstant,independentofRe,Sc, and axial location (Incropera and DeWitt,2002). Therefore, massexchangebetweenfilmlayerandslugisevaluatedon thebasisofavolumetriccoefficient(kL)f−s,definedas:
(kL)f−s=
3.66D
dc (5)
whereDisthediffusivityofdissolvedgasintheconsidered liquid.
DefiningCsandCfastheconcentrationsofdissolvedgasin
slugandfilmattimet(orpositionzinchannel),respectively, abalanceequationofdissolvedgasintheslugvolumeVolsis
thenderivedoveraninfinitesimaltimeinstantdt: Vols[Cs(t+dt)−Cs(t)]={(kLa)caps[C∗−Cs(t)]VolUC
+(kL)f−sAf−s[Cf(t)−Cs(t)]}dt (6)
wherethe slugvolume,Vols,and thecontactareabetween
theconcentratedliquidlayeratthewallandslug,Af−s,can becalculatedfrommeasuredvaluesofunitcellvolume, bub-ble volume,from slug lengthLs and film thickness ıf. The
valueofAf−sisexpressedas2rbLf−sor2rb(1−εL)LUC,where
εL is defined as the ratio between the length of
lubrica-tion film(along the bubble)and the unit cell,Lf−b/LUC (see
Fig.1).
AsshowninFig.1,inthepresentworkthefilmconsists ofthethinlayeratthetubewallalongthewholeunitcell.It isfedbymasstransferfromthebubblelateralinterface,and connectedtopreviousandnextliquidfilmlayersbyaflowrate
evaluatedviathefollowingbalanceequationestablishedover asmalldistancedzalongthechannel:
qfCf(z+dz)=qfCf(z)+{(kL)f−baf−b[C∗−Cf(z)]
−(kL)f−saf−s[Cf(z)−Cs(z)]}dz (7)
Thecoefficient(kL)f−bisexpressedfollowingthemodelofVan
BatenandKrishna(2004)by
(kL)f−b= 2 √
r
DuTP Lf−b (8)whereaf−b andaf−s arethecontactareasbetweenfilmand bubble, and film and slug, per unit lengthof the channel respectively.AsdzissmallcomparedtoLUC,theconsidered
elementoffilm(oflengthdz),dependingonitspositionz,can belocatedeitherclosetoabubbleorclosetoaslug. There-foreitisnecessarythataf−bisexpressedas2rbεLandaf−s
as2rb(1−εL).FollowingSvetiovandAbiev(2015),thevalueof qfwasestimatedacrossfilmthicknessıfbylocally
integrat-ingtheliquidvelocityprofileintheslug,which,asmentioned earlier,isknowntoconformtothePoiseuillelaw:
qf=2
Z
rc rb u(r)rdr (9) where u(r)=2uTP 1− r rc 2 (10)Fromthe twocoupledEqs.(6)and(7), theevolutionof dis-solvedgasconcentrationsCfandCsalongthechannelcanbe
computedwithinitialvaluesCf(z=0)=Cs(z=0)=0.The
result-ingdissolvedgasconcentrationintheunitcell,CUC,issimply
calculatedastheweightedsumofCsandCf:
VolUCCUC=VolfCf+VolsCs (11)
4.
Materials
and
methods
Thetwo optical techniquesused to study the mass trans-fer in the channel are Planar Laser-Induced Fluorescence withInhibition(PLIF-I)andshadowgraphy.Both techniques arenon-intrusive.Shadowgraphyisawell-knowntechnique whichinvolvesilluminatingthesubjectofstudybyadiffuse lightsourceandrecordingimagesofitsshadow(Settles,2001). ThebasicprincipleofthePLIF-Itechniquelaysonthe exci-tationofafluorescentdyebylightataspecificwavelength whichthedyeabsorbs.Thedyethenemitslightatadifferent wavelengthandvaryingintensitiesduetodifferentinhibiting factors,suchasthepresenceofdissolvedmolecularoxygen (Danietal., 2007).When rigorouslyapplied,this technique allowsthecaptureofimagesofthedissolvedgas concentra-tionfield.ThePLIF-Itechniquehasbeenusedforadecadeand canbeappliedtovariousgas–liquidsystems,likefreerising bubbles(Danietal.,2007;Valiorgueetal.,2013;Häberetal., 2015; Jimenez et al., 2013a) or confinedinterfaces (Roudet, 2008;Jimenezetal.,2013b).However,thesignaltonoiseratio maybepoorifthelaserdoesnotexcitethedyeatan opti-mised wavelength. Furthermore,incident and fluorescence lightsmaybereflectedonwallandbubbleinterface,leadingto dataprocessingdifficultiesandnon-negligibleuncertainties.
Fig.2–Experimentalset-up.
Inthiswork,thelaserwavelengthhasbeenadjustedtothe dyeexcitationspectrum,andaspecificdataprocessinghas beendevelopedtotakelightscatteringintoaccount.General andspecificprinciplesofthetechniquesaredescribedinthe nextsections.
4.1. Experimentaltest-rig
The mono-channel is a calibrated glass tube with a circular cross-section and has an internal diameter of 3mm±0.01mm.Thegasisinjectedinto theliquidthrough aT-mixerlocatedatthechannelinlet.Itcanbeset-upsothat theinletcanbeeitheratthetoporbottomofthechannelto allowascendingordescendingcon-currentflowstobe gener-ated.ThegasflowrateisregulatedbyaBrooksSLA5850Smass flowmeterconnectedtoaWest6100+digitalcontroller.The liquidphase,consistingofwateranddissolveddye,is sup-pliedfroma20Lreservoirtankandiscirculatedinaclosed loopbyaTuthillD-seriesgearpumpwiththeflowrate reg-ulatedbyaBronkhorstCORI-FLOWmassflowcontroller.The gasandliquidareseparatedattheoutlet.Thegasisexhausted toambientandtheliquidreturnstothereservoirtank.Agas injectionspargingsystemisincludedintheliquidreservoir tank.Thisenablestheliquidtobedeoxygenatedbynitrogen, orgivenaknownoxygenconcentrationforPLIF-Icalibration, describedlaterinSection4.3.Aschematicrepresentationof thesetupisshowninFig.2.
Duringthe masstransferexperiments,eitheroxygen or nitrogenwasusedasthegasphaseinthechannel,and nitro-gen gasissparged into the liquid reservoirto removeany dissolvedoxygen presentbeforeit entersthe channel. The oxygenconcentrationattheoutletofthechannelismeasured byaUnisenseOX-50microsensorconnectedtoaUnisense
Table2–Liquidphasephysicalpropertiesat21◦C.
Density(kg/m3) 998
Dynamicviscosity(mPas) 1.05
Surfacetensionwithair(mN/m) 71.2
Henry’sconstant(mol/m3/Pa)(Sander,2015) 1.22×10−5
Massdiffusivity(m2/s)(HanandBartels,1996) 1.77×10−9
PA2000amplifier.Thissensorwasusedtomeasurethetotal masstransferalongthechannellength.
4.2. Imagingandlasersystems
Thecamerausedforthe PLIF-Iandshadowgraphyimaging wasaPCOEdge5.5sCMOScamerawhoseresolutionhasbeen reducedto2560×402pixelstoimagethechannelareaof inter-estonlyandtoenableahigherfrequencyofacquisition.It isfittedwithaNikon105mmMacrof/2.8lensandextended withaseriesofextensiontubeswithatotallengthof68mm. A540nmOD6high-passfilterisplacedinfrontofthecamera. Fortheshadowgraphyexperiments,a120×160mmPhlox LEDpanelisusedasthelightsource.Itispositionedbehind the channel, perpendicular to the axisof the camera.The imagedsectionofchannelissurroundedbyaglycerolfilled visualisation box. Asthe refractiveindices ofglycerol and glassarealmostidentical,anyrefractionorreflectionoflight as it passes throughthe channel walls becomesnegligible (SchröderandWillert,2008).Thecameraacquiresimagesat afrequencyof100Hzandwithanexposuretimeof100ms, effectivelyfreezingtheflow.
The light source used for the PLIF-I experiments is an Opotek Opolette 355 tunable laser system. The advantage of using this system is that it can generate wavelengths over a broad range and thus allowsfor the tuning ofthe laser light to the maximum excitation wavelength of the PLIF-I dyebeing used. Thedyeused in these experiments is Dichlorotis (1,10-phenanthroline) ruthenium(II) hydrate (C36H24Cl2N6Ru·xH2O)[CASNo.207802-45-7].Byexcitingitat
itsmaximumabsorptionwavelength(max=450nm,E=5mJ),
theresultingemissionismaximisedand animagewithan excellentdynamicrangeisproduced.Duringthisstudy,ithas beenverifiedthatimagesproducedusingtheOpolettelaser have adynamic range approximately 3times greater than thoseproducedwhileusingafrequencydoubledNd:Yaglaser (=532nm,E=200mJ).The540nmfilterinstalledonthe cam-eraisdesignedtoblockthelightatthelaserwavelengthbut allowthe resultinglightatthe fluorescencewavelengthsto pass.Thedyeisdirectlysolubleintheaqueousphaseandis usedatalowconcentrationof50mg/L.Asaconsequence,it doesnotsignificantlyaltertheliquidphaseproperties,which havebeenspecificallymeasuredorcalculatedforthisstudy (seeTable2),and presents constantcalibration parameters (Jimenezetal.,2014).Additionaltestsalsoshowedthatthere wasnophotobleachingofthefluidduringexperiments.
Thelasersystem isequipped withalenssystem which producesadiverginglasersheetwithathicknessof280mm which was measured in-situ. Thelaser lightsheet is pos-itioned to pass through the centerline ofthe channel and perpendicular totheaxisofthe camera.Amotorised vari-ableattenuatorensuresstabilityofthelaserenergypulses. Thestandarddeviationsingraylevelintensityvaluesshow, forthreeindividualpixelsinasequenceofconcentration cal-ibration images,a timevariationofless than 5%from the mean.
ForthePLIF-Iimages,thecameraacquisitionistriggeredby thelaser.Thecameraacquiresimagesatafrequencyof20Hz andwithanexposureof100ms,withthecamerafrequency ofacquisitionlimitedbythemaximumrepetitionrateofthe lasersystem.
4.3. Experimentalprocedure
Thepresentedtestswereperformedat21◦Cand101.325kPa
respectively. Four oxygen concentration values along the channellengthcanbequantified:oneattheinlet,anotherat theoutlet(usingtheoxygensensor),andtwoatintermediate positions(usingPLIF-Itechnique).
Therecordeddataallowedthecompleteprocessingoffour Taylorflowregimes,amongthemthreeintheascending con-figuration and one in the descending configuration. Their correspondinggasandliquidphasesuperficialvelocitiesare presentedinTable3,togetherwiththeirmajor characteris-tics.
For each flow regime,sequences of 5000shadowgraphy andPLIF-I imagesare recorded.Furthermore,forthe same regime,anadditional5000shadowgraphyandPLIF-Iimages arerecordedusingnitrogenbubblesinplaceofoxygen bub-bles.Astheliquidphaseenteringthechannelisdeoxygenated bynitrogenduringtheexperiments,nomasstransfertakes placesbetweentheliquidandnitrogengasbubblesandthere isthereforenodyequenching.Theseimagesareusedas ref-erence images in the image processing stage described in Section4.4.
For the imaging of a certain Taylor flow regime, the experimentalset-upallowsfortheshadowgraphyandPLIF-I experimentstobeconducteddirectlyoneaftertheother with-outanymovementofequipmentordisturbanceoftheflowin thechannel.Itissimplynecessaryfortherequiredlightsource tobeactivatedandthecamerasettothecorresponding fre-quencyofacquisitiontorecordimageswithdifferentdynamic ranges.
Ateachpositionalongthechannel,calibrationsarealso acquiredso theimage intensitygrayvalues canberelated totheoxygenconcentration.Sinceoxygenmoleculesinhibit dyefluorescence(Jimenezetal.,2014),theirpresenceina liq-uidphasecaneasilybetrackedandquantifiedbasedonthe Stern–Volmerrelation:
I0(x,y)
I(x,y) =1+KSV(x,y)·[O2](x,y) (12)
wherexandyarethecoordinatesoftheconsideredpixelin theimage,IisapixelgrayvalueatacertainO2
concentra-tion[O2],I0 isapixelgrayvalueintheabsence ofO2, and
KSV istheStern–Volmerconstant.Thecalibrationprocedure
involvessaturatingtheliquidatknownoxygenconcentration valuesand recordingthe resultingfluorescencereceivedby theimagingsystem(Danietal.,2007).Thefiveconcentration valuesfortheoxygen-nitrogengasmixturesusedwere0%, 5%,10%,21%and100%(inoxygen).Foragivenconcentration value,100imagesareusedtocreateatime-averagedimage. ThevalueofKSVcanthenbedeterminedbyalinear
regres-sionfit ofthe data, pixel-by-pixel. This typeofcalibration procedurethereforeaccountsforlasersheetnon-uniformity, absorption,pixelresponsenon-uniformity,andlensvignette (Websteretal.,2001;Valiorgueetal.,2013).
Table3–RecordedTaylorflowregimesandtheirmajorcharacteristics.
Regime uGS(m/s) uLS(m/s) uTP(m/s) ub(m/s) LUC(mm) Ls(mm) Volb(mm3) εL(%) ıf(mm) AxialpositionofPLIF-I
z1(m) z2(m)
1(desc.) 0.056 0.161 0.217 0.240 10.2 9.63 16.8 5.6 43 0.595 0.93
2 0.103 0.143 0.247 0.283 12.7 9.89 33.2 22.7 55 0.245 0.625
3 0.045 0.079 0.124 0.140 15.8 12.50 36.4 20.8 46 0.195 0.505
4 0.222 0.118 0.339 0.395 9.7 5.90 38.7 39.3 112 0.195 0.505
Fig.3– PLIF-Iimagesofrecordedregime2(seeTable3)at
z=0.245m(t=0.99s):(a)instantaneousgrayvalueimage;
(b)correspondinginstantaneous[O2]image;(c)
correspondingtime-averaged[O2]unitcellhalf-image.
4.4. Imageprocessing
Inordertoextractthequantitativedatarelatedtothemass transfer taking place between the two phases, significant processingoftheimagesisrequired.Theprocessingincludes anumberofedgedetection,calibrationandcorrectionsteps, andisdescribedindetailinButleretal.(2016).Theprocessing isrealisedwithaself-developedMATLABcode. Computation-allyintensivetasksareperformedonagraphicsprocessing unit(GPU)byintegratingcustomCUDAkernels.
Theapplicationoftheimageprocessingonthe shadowg-raphy images leads to the determination of channel wall position, bubble interface, bubble radius, bubble and slug lengths,andbubbleaveragevelocity.
For the correctionof light scattering effects, two series ofPLIF-Iimagesarerecordedusingthesameflowrates:one seriesobtainedwithN2 bubbles(nomasstransferbetween
liquid and gas, no fluorescence quenching) and the other seriesobtainedwithO2 bubbles(showingquenchingdueto
masstransfer).Themostfrequentsluglength,i.e.themode, iscalculatedfromthecombinedO2andN2images.Thisvalue
isusedtoensurethatamaximumnumberofinstantaneous images (at least 100) can be used to create time-averaged imagesinwhich allthe slug lengthsareexactly thesame. Before creating the time-averaged O2 images however, the
instantaneousimagesarefirstconvertedfromgrayvaluesto [O2].Forthis,Eq.(12)isusedastheKSVcalibrationdescribed
in Section 4.3 is designed to work pixel-by-pixel. Fig. 3(a) and (b) show an instantaneous gray valueimage recorded bythecameraand theresultingimageconverted into[O2],
respectively.Fig.3(c)showsthecorrespondingtime-averaged [O2]unitcellimage.The[O2]imagecolourscalerangesfrom
0to39.524mg/L.ThismaximumvalueC* isthetheoretical
saturation[O2]calculatedfromHenry’slaw(Henry’sconstant
isgiveninTable2).
InFig.3(a)and(b),thedatahiddenbythebubbleshadow cannotbeexploited(lowerhalfoffigures).However,theunit cellisexpectedtobeaxisymmetricalaboutthechannelaxial centreline.TocalculatethetotalmassofdissolvedO2inthe
liquidphase,anintegrationofthe[O2]inthe halfunitcell
(Fig.3(c))isperformedaroundtheaxialcentreline.The vol-umesofdiscscorresponding toeachpixelrevolvedaround theaxisarecalculatedusingmagnificationfactorsdetermined fromaspatialcalibrationstep.
Theliquidphaseisthenseparatedintotheslugandfilm areasinordertodeterminetheindividualcontributionsofthe filmandbubblecapstothetotalmassofdissolvedO2.Thefilm
isdefinedasthethinregionalongthechannelwallandthe slugistheremainingliquidphase.Fig.4showstheunitcellfor regime2:thedashedlinedefinesthefilmboundary.Between thebubbleandchannelwall,thegas–liquidinterfacedefines thelocation ofthefilm.Inthe slugzone, thefilm location isdeterminedbydetectionofthelocationsofthemaximum gradientof[O2]closetothewall.
5.
Results
and
discussion
5.1. Geometricalandoperationalflowcharacteristics
For the four recorded Taylor flowregimes(one descending andthreeascending),geometricalandoperationalvaluesare determinedfromthe shadowgraphyimagesand areshown inTable3.Itcanbeobservedthatthedatashowscontrasted valuesofbubblevelocityub(0.14–0.40m/s),two-phase
superfi-cialvelocityuTP(0.12–0.34m/s),sluglength(5.9–12.5mm)and
bubblevolume(16.8–38.7mm3),leadingtocontrastedvalues
ofthegasholdupεLintheunitcell.Filmthicknessvariesin
therange43–112mm.
Thefilmthicknessıfiscalculatedastheaveragethickness
betweenthebubbleandchannelwallwherethebubble inter-faceanglerelativetothechannelwallwasbetween±5◦.For
thefirstthreerecordedregimes,thefilmthicknessisfound tobe55mm,43mmand46mmrespectively.Thesevaluesare foundtobewithin10mmwhencomparedtotherelationship ofAussillous and Quéré (2000)for relatively high Capillary number(Ca∼0.003).Forthefourthregime,showingveryshort slugs,asignificantdifferenceisobservedbetween measure-ment(112mm)andprediction(58mm).Someofthedifference maybeduetothefactthatthisrelationshipwasderivedfor bubbleswithlonglubricationfilms(5–10cm)ofconstant thick-ness,whichisnotthecasefortheregimespresentedhere. Furthermore,duetotheincreasedeffectofrefractioncloseto thetube,theuncertaintyofthefilmthicknessisrelativelyhigh
Fig.4–Measuredfilmboundaryforregime2.
Fig.5–Time-averagedPLIF-Iimagesofrecordedregimesatdifferenttravellingtimest:(a)Firstaxialposition;(b)Second
axialposition.Theupperunitcellimageismirroredabouttheaxialcentreline.
aseachpixelinthisregionisequaltoapproximately11mm. Thefilmisapproximately3–6pixelswide.
5.2. Time-averagedconcentrationfields
Fig.5presentsthetime-averaged[O2]imagesforeachofthe
fourrecordedTaylorflowregimes,attwoaxialpositionsalong thechannel.Theimagesarepresentedwithacommonscale sothatthedifferenceinflowcharacteristics(unitcelllength, bubblelength,etc.)canbeclearlyvisualised.Itisworth high-lightingthattheunitcell,andtheslugitself,arenotuniform inconcentration.Thezonesofgreatest[O2]arevisibleinfront
ofthe bubble nose and along the channel wall(i.e. inthe film).Theeffectofslugrecirculationonconcentration distri-butionisclearlyobserved.Theobservedpatternsofoxygen iso-concentrationareasareverysimilartothepatterns com-putedwithCFDbyHassanvandandHashemabadi(2012)for millimetriccapillaries.However,somedifferencesincludethe areasrichindissolvedoxygeninthecentralpartofslug vor-tices,whicharenotobservedinCFDconcentrationfields.
Asexpected,inallcases,the overall[O2]increaseswith
time.Itisinterestingtonotethatforregime4,corresponding tothehighestuTP and thesmallestLs, theaverage
concen-trationinO2almostreachessaturationinashorttravelling
time.
5.3. Masstransferevolutionalongthechannel
ForeachrecordedTaylorflowregime,themeanconcentration ofdissolvedO2intheliquidphaseismeasuredatthe
chan-neloutlet.InTable4,thesevaluesarepresentedintermsof achievedmasstransferrelativetocompletesaturationofthe unitcellindissolvedO2,andtherelativecontributionoffilms
totheachievedmasstransferisextractedfromtheprocessing ofthePLIF-Iimagesatz2(Fig.5(b)).
Itisclearlyevidentthatmasstransferbetweengasand liq-uidphasesinTaylorflowisthemostefficientwhentheuTPis
highandwhenLsisshort(regime4).Itcanalsobeobserved
thatfilmcontributiontooverallmasstransferremains mod-erate(less than 40%). Thismay be explained bythe short lengthoffilmwhichisincontactwiththebubble(lessthan 4mm),inallofthefourinvestigatedTaylorflowregimes. Film-bubblecontacttimesexceedthediffusivecriterion(0.1ı2
f/D)
fromVanBatenandKrishna(2004)byafactorofatleast15. Theweakestfilmcontribution(21%)totheoverallmass trans-fercorrespondstotheshortestcontactlength(0.57mmfor regime1).
TheevolutionofconcentrationofdissolvedO2alongthe
tubeandatchanneloutlet(measuredfromtheoxygenprobe), areshowninFig.6:themeanconcentrationsintheunitcell, film,andslugarenormalisedbyC*,andplottedattheir
cor-respondingaxialpositionsz(fromtubeinlet).Theerrorbars presentedinFig.6forthePLIF-Imeasurementsareestimated onthebasisofthemaximumfluctuationofthepixelgray val-uesthathavebeenusedtocreatethetime-averagedimages. The resulting uncertainty was determined to be approxi-mately±3%. However,thisvalueisprobablyhigherforthe PLIF-Imeasurementsmadeinthelubricationfilms,because oftheincreaseddistortioneffectinthevicinityofthetube wall,and oftherestrictednumberofpixelstodescribethe filmarea.Thelatterpointmakestheuncertaintyforfilm con-centrationdifficulttoquantify.Fortheprobemeasurements, theuncertaintywasfoundtobeapproximately±4%.
Concerning overall [O2] in the unit cell, the PLIF-I and
probemeasurementsareseentobeingoodagreement.The slopeofthecurveisgreateratlowervaluesofzandreduces
Table4–RecordedTaylorflowregimesandtheirmajorcharacteristicsintermsofachievedmasstransferatchannel outlet.
Regime uTP(m/s) Lf−b(mm) Achievedmasstransfer(%,C*=39.5mg/L) Filmcontributionforz2(%) Slugresidencetimeatz2(s)
1 0.22 0.57 73 21 4.3
2 0.25 2.91 73 28 2.5
3 0.12 3.29 69 25 4.1
4 0.34 3.8 >99 38 1.5
Fig.6– EvolutionofdissolvedO2concentrationalongthechannelcomparedtoliteraturemodels:(a)Regime1;(b)Regime2;
(c)Regime3;(d)Regime4.
significantlyastheflowtravelsalongthechannel,indicating thatahighproportionofthemasstransferoccursclosetothe inlet.Attheoutlet,theliquidisoftennotyetfullysaturated (exceptforregime4).Oxygenconcentrationsinfilms,which havebeenexperimentallymeasuredforthefirsttime,clearly outweigh concentrations in slugs. However, even if films enrich fasterthan slugs, theircontribution tooverall mass transferismoderateforregimes1to3becauseoftheirsmall volumes(forthesecases,Volf /Volsrangesfrom12%to28%,
whereasitreaches58%forregime4),andbecausetheircontact lengthwithbubbles,Lf−b,areshort,asshowninTable4.
5.4. ModelsformasstransferinTaylorflow
Theexperimentalvaluesofoverall [O2]inthe unitcell are
usedtotestthekLamodelspresentedinTable1,whichare
basedontheassumptionofplugflow.For regimes1and2, Fig.6(a)and(b)showthatthemodelfromYueetal.(2007)is ingoodagreementwiththeexperimentaldata(with respec-tivekLavaluesof0.215s−1and0.220s−1),andthatthemodels
fromVanBatenandKrishna(2004),BerˇciˇcandPintar(1997), andtoalesserextentVanduetal.(2005),givesatisfying ten-dencyfortheevolutionofconcentrationalongthechannel.
Fig.7–ComparisonoftheproposedmodelofseparateadditivecontributionstolocalexperimentaldataacquiredbyPLIF-I technique:(a)Regime1;(b)Regime2;(c)Regime3;(d)Regime4.
Forregime3however(longslugs,Fig.6(c)),modelfromVan BatenandKrishna(2004)over-estimatesmasstransfer.Model fromShaoetal.(2010)doesnotfitthedata.Forregime4(short slugs,Fig.6(d))allthetestedmodelsclearlyunder-estimatethe rateofmasstransfer.Werecallthatthesemodelsdonot con-sidertheactualstructureoftheflow,eventhemodelfromVan BatenandKrishna(2004)wherefilmandcapscontributions aredistinguishedbutthenmergedintoasinglekLacoefficient,
regardlessoflocalgradientsinconcentrations.
Theconsiderationoftheseparatemasstransfer mecha-nisms(Eqs.(4)–(11))allowsonetofollowtheevolutionofthe variouslocalconcentrations,aswellastheoverallunitcell concentration(Fig.7).Theflowcharacteristicsrequiredto cal-culatealltheparametersusedintheseequationsaredc,uTP, Ls,Lf−b,LUC,andıf.Theyhavebeenmeasuredwiththe
shad-owgraphytechniqueonlyandarereportedinTables3and4. Asmentionedearlier,valuesof(kL)f−band(kLa)capsusedinthe
modelarecalculatedinasimilarwaytothatproposedinthe
modelofVanBatenandKrishna(2004)(Eq.(B2)),otherthan theuseofuTPinplaceofub.
Fig.7showsthatthemodelofseparateadditive contrib-utions satisfactorilyfits the experimental data: this model predicts the evolution ofthe unit cell concentration along thechannelforthefourrecordedregimes.Inparticular,the fastincreaseofgasconcentrationatchannelentranceinthe caseof short slugs (regime 4, Fig. 7(d))is well reproduced bythemodel, whereas the models basedon plugflow are unabletodescribe[O2]evolutionforregime4(seethemodel
ofVan Batenand Krishna (2004)shown in Fig.7(d)). What ismore,theevolutionsoffilm andslug concentrationsare alsowell reproduced bythe separate additive contribution model.
Asexpected,themodelissensitivetothevaluesof(kL)f−b,
(kLa)caps, andqf, andtoalesserextent(kL)f−s.Itishowever
importanttonote that,tofitthe experimentaldata, itwas necessary(i)todivide (kL)f−b byafactorof35 and(kLa)caps
Table5–Masstransfercoefficientsusedinthemodelof separateadditivecontributions.
(kLa)caps(1/s) (kL)f−b(m/s) (kL)f−s(m/s) Ls<2dc 2 √ 2
p
DuTP dc LUC4 3.52√q
Dub Lf−b 3.66Ddc Ls>2dc 2 √ 2 1.8p
DuTP dc 4 LUC 352√q
Dub Lf−bbyafactorof1.8forregimes1to3(longslugs),and (ii)to divide(kL)f−bbyafactorof3.5forregime4(shortslugs).This
shows that the contributionoffilms derived byVan Baten and Krishna (2004) in Eq. (8) is greatly over-estimated for theregimeswithlongslugs(Ls>2dc),aswellasforregimes
withlongfilm-bubblecontacttimes(f >1.5ı2f/D).Thismaybe
explainedbytheorderofmagnitudeofthevelocityusedinthis equation,i.e.eitheruTPorub,thusconsideringstagnantfilmat
thewall,whereasvelocitiesinthefilmmaybenon-negligible, especiallyinthecaseofcontaminatedbubblesurface.Further measurementofadditionalregimesandlocalinvestigationby meansofComputationalFluidDynamicsshouldpermitthe fulldeterminationofthiseffect.Table5summarisesthe equa-tionsfordeterminationofthemasstransfercoefficientsused inthemodelofseparateadditivecontributions.
6.
Conclusions
MasstransfertakingplaceinTaylorflowinamillimetric chan-nelhasbeensuccessfullyquantified.Itisthefirsttimethe PLIF-I techniquehas been implementedto study this phe-nomenon.Thistechniquehasallowedforthemeasurementof thelocalgasconcentrationintheliquidslugsandfilms.Mass transferbetweengasandliquidphasewasfoundtobethe mostefficientforshortslugsandhightotalsuperficial veloc-ity.Amongseveralavailablemasstransfermodels,arelation estimatingtheoverallvolumetricmasstransfercoefficientkLa
fromthecontributionsoffilmsandcapstomasstransfer, pub-lishedbyVanBatenandKrishna(2004),wasfoundunableto accuratelydescribethe experimentalresultsinthe caseof small slugs(in thisstudy:Ls<2dc). Inthepresent work,an
improvedmodelwasproposed:asthemajorgeometricand dynamic characteristics ofthe flow were known thanksto shadowgraphymeasurements,it waspossibletoderivethe actualseparatecontributionsbytakingintoaccount interfa-cialmasstransfertowardsfilmandslug(onthebasisofthe relationssuggestedbyVanBatenandKrishna(2004)for esti-mationoftherespectivemasstransfercoefficients),andmass exchangebetweenfilmandslug.Thismethodgives satisfy-ing resultsregardingoverall dissolvedgasconcentrationin the channel, andalsoallowsforavery good estimationof dissolvedgasconcentrationsinfilmsandslugs.Ithasbeen furthershownthattheinterfacialmasstransferbetween bub-bleandfilm(kL)f−bisover-estimatedbytherelationderived
byVanBatenandKrishna(2004)andneedstobeadaptedby useofacorrectionfactor(aspresentedinTable5).
In futurework, moreTaylor flowregimes willbe inves-tigated, showing contrasted geometrical and dynamical characteristics.Regimeswithlongbubbleswillbeof partic-ularinteresttoemphasisefilmcontributiontomasstransfer. Inordertoestimatemoreaccuratelythefilmcontributionfor themodelofseparateadditivecontributions,theorderof mag-nitudeoftheliquidvelocityinthefilmwillbeinvestigatedvia CFDcalculations.
Nomenclature
A contactarea(m2)
a contactareapervolumeofunitcellorperunitlength ofchannel(m2/m3,m2/m)
C dissolvedgasconcentration(mg/L)
C* dissolvedgassaturationconcentration(39.524mg/L)
Ca Capillarynumber(–)
D massdiffusivity(m2/s)
d diameter(m)
I pixelgrayvalueintensity(–)
KSV Stern–Volmercoefficient(L/mg)
kL liquidphasemasstransfercoefficient(m/s) L length(m) q volumetricflowrate(m3/s) Re Reynoldsnumber(–) r radius(m) Sc Schmidtnumber(–) Sh Sherwoodnumber(–) t time(s) u velocity(m/s) uGS,uLS superficialvelocity(m/s) Vol volume(m3) x,y pixelcoordinates
z axialdistancefromchannelinlet(m)
Greek
ı thickness(m)
εL=Lf−b/LUC lengthvoidfraction(–)
εV=Volb/VolUC volumevoidfraction(–)
contacttime(s)
Subscripts
b gasbubble
c channel
caps bubblecaps
f liquidlubricationfilm
f−b liquidlubricationfilmbetweenbubbleandchannel wall
f−s liquidlubricationfilmbetweenliquidslugand chan-nelwall G gasphase L liquidphase TP twophase s liquidslug UC unitcell
Acknowledgments
TheauthorsthanktheAgenceNationaldelaRecherche(ANR) forfinancialsupport,andtheFédérationdeRecherche FER-MaTforfinancialandtechnicalsupport.
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