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Effect of textured area on the performances of a hydrodynamic journal bearing

Nacer Tala-Ighil

a,b,n

, Michel Fillon

b

, Patrick Maspeyrot

b

aCentre de Recherche Scientifique et Technique en Soudage et Contrˆole (CSC), Route de Dely-Ibrahim BP 64, Che´raga, Alger, Algeria

bInstitut Pprime, De´partement Ge´nie Me´canique et Systemes Complexes, SP2MI, Bd Pierre et Marie Curie, BP 30179, 86962 Futuroscope Chasseneuil Cedex, France

a r t i c l e i n f o

Article history:

Received 16 May 2010 Received in revised form 2 October 2010 Accepted 4 October 2010 Available online 14 October 2010 Keywords:

Textures

Hydrodynamic lubrication Journal bearing Finite difference method

a b s t r a c t

A growing interest is given to the textured hydrodynamic lubricated contacts. The use of textured surfaces with different shapes of microcavities (textures) and at different locations of the texture zone can be an effective approach to improve the performance of bearings. The present study examines the texture location influence on the hydrodynamic journal bearing performance. A numerical modelling is used to analyze the cylindrical texture shape effect on the characteristics of a hydrodynamic journal bearing. The theoretical results show that the most important characteristics can be improved through an appropriate arrangement of the textured area on the contact surface.

&2010 Elsevier Ltd. All rights reserved.

1. Introduction

Tribology is a science that covers the study of friction, wear, lubrication, and contact mechanics. It permits to understand the surface interactions and to propose solutions for essential pro- blems. The expanding range of tribological applications, habitually from industrial machinery to microscopic applications recently, has revived the importance and interest in this field. The hydro- dynamic bearings are frequently used in wide range of applications and mechanisms since long.

Many works[1–14]were dedicated to the study of the random influence roughness on the hydrodynamic journal bearing performance; the conclusion was that the roughness influences the bearing performance. The random roughness in hydrodynamic bearings may be introduced due to the presence of dust, additives in the lubricant and wear while the roughness may be random or deterministic nature.

The deterministic roughness that is known as surface texture was introduced deliberately on the bearings with the help of microfabrication techniques. Surface texturing is claiming pro- gressively more attention and is expected to be an important component in future bearing structure design as demonstrated by the authors[15,16]. By means of this new technology (laser surface texturing [17], chemical etching [18], novel dressing technique [19], etc.), it is now possible to produce controlled microgeometries (textures) on journal bearing surfaces to improve the overall tribological performance including the friction reduction, the

reliability improvement, the severity conditions increase, and the energy consumption lowering.

Tonder[20]pointed out that by introducing a series of dimples or roughness at inlet of a sliding surface we can generate extra pressure and thus support higher load, this has also been confirmed by Cupillard et al.[24]. Kovalchenko et al.[21]showed that laser texturing expanded the contact parameters in terms of load and speed for hydrodynamic lubrication. Siripuram and Stephens[22]

presents a numerical study of microasperities effects with different shapes in sliding surface lubrication when hydrodynamic films are found. The minimum coefficient of friction for all shapes is found to occur at an asperity area fraction of 0.2 for positive asperities and 0.7 for negative asperities. Some other and recent studies[23–29]

have established that the surface texture geometry such as texture depth, width, number of textures, and location of textures influence the bearing performance.

In others studies[30–33], Navier–Stokes equations have been solved for the flow between two parallel surfaces, one smooth and one having a single surface pocket. They showed that the pressure generating effect of surface texture in full film operation might result from convective inertia. Piezo-viscosity may play a role in heavily loaded lubricated contacts. Thus, in local converging regions the pressure rise may be larger than the pressure drop in diverging regions. Arghir et al.[30]have shown that Navier–Stokes equations are inadequate to predict pressure build-up with the presence of macroroughness as inertia effects can be more impor- tant. This finding was confirmed later by Sahlin et al. [31]also presented a study on the geometry optimization. According to De Kraker et al.[32], the use of a Reynolds equation to study the effects of texture will be valid if dimple depth is greater than minimum film thickness of the lubricant in the fluid film lubrication. Cupillard et al.[33]have found that the mechanism of pressure build-up in a Contents lists available atScienceDirect

journal homepage:www.elsevier.com/locate/triboint

Tribology International

0301-679X/$ - see front matter&2010 Elsevier Ltd. All rights reserved.

doi:10.1016/j.triboint.2010.10.003

nCorresponding author at: Centre de Recherche Scientifique et Technique en Soudage et Contr ˆole (CSC), Route de Dely-Ibrahim BP 64, Che´raga, Alger, Algeria.

E-mail addresses:ntalaighil@gmail.com, talaighiln@yahoo.fr (N. Tala-Ighil).

Tribology International 44 (2011) 211–219

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